A modular folding tool for recycling top cover waste

Abstract

This utility model discloses a modular folding fixture for recycling roof cover waste, including a frame; a compression chamber located in the middle of the frame; a bending structure located on both sides of the compression chamber on the frame, used to bend the roof cover waste in the compression chamber into a corrugated shape; a compression component located at the top of the compression chamber, used to compress and fold the corrugated roof cover waste; and a pushing component located at the rear of the compression chamber, used to push out the folded roof cover waste. This utility model relates to the field of vehicle roof cover processing technology. Through the bending structure, compression component, and pushing component, it realizes automatic bending, compression, folding, and pushing out of waste, reducing manual intervention, reducing labor intensity, and ensuring the efficiency of waste processing. This device bends the roof cover waste into a corrugated shape before compression through the bending structure. By controlling the compression force of the compression component, it avoids waste damage caused by uneven pressure, ensures the integrity of the folded waste, and improves the reuse rate of recycled materials.

Description

Technical Field

[0001] This utility model relates to the field of vehicle roof processing technology, specifically to a modular folding tool for recycling roof waste. Background Technology

[0002] In the field of vehicle processing technology, the production process of roof-type metal components generates a large amount of waste. The recycling and reuse of roof-type waste is an important link in reducing resource waste and improving production efficiency.

[0003] In the existing technology, top cover waste is mostly processed by manual stacking or simple briquetting equipment. However, due to the irregular shape and easy deformation of the waste, manual operation is not only time-consuming and labor-intensive, but also difficult to guarantee the efficiency of batch processing. Simple briquetting does not take into account its physical characteristics. During the compression process, the waste will be damaged due to uneven force, which reduces the reuse rate of recycled materials. Therefore, a modular folding tool for top cover waste recycling is provided. Utility Model Content

[0004] The purpose of this invention is to provide a modular folding tool for recycling top cover waste, in order to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a modular folding tool for recycling top cover waste, comprising:

[0006] frame;

[0007] A compression chamber is located in the middle of the frame;

[0008] A bending structure is provided on the frame and located on both sides of the compression chamber, used to bend the top cover waste material in the compression chamber into a corrugated shape;

[0009] A compression assembly, located at the top of the compression chamber, is used to compress and fold the corrugated top cover waste material.

[0010] The material pusher assembly is located on the rear side of the compression chamber and is used to push out the folded top cover waste.

[0011] Preferably, the bending structure includes a first hydraulic cylinder mounted on a frame, the output end of the first hydraulic cylinder is provided with an extrusion plate, the side wall of the compression chamber is provided with a plurality of evenly distributed strip-shaped openings, and the extrusion plate is provided with an abutment plate that can pass through the strip-shaped openings;

[0012] The contact plates on the two bending structures are staggered.

[0013] Preferably, the compression assembly includes a second hydraulic cylinder disposed at the top of the compression chamber, the output end of the second hydraulic cylinder extending into the compression chamber and having a lower pressure plate.

[0014] Preferably, the pushing assembly includes an electric cylinder disposed on the rear side of the compression chamber, and the output end of the electric cylinder is provided with a push plate.

[0015] Preferably, the front opening end of the compression chamber, located above the push plate, is provided with several evenly distributed baffles, and a gap is provided between two baffles for the top cover waste material to enter.

[0016] Compared with the prior art, the beneficial effects of this utility model are: This utility model provides a modular folding tool for recycling top cover waste, which realizes automatic bending, compression, folding and pushing of waste through a bending structure, compression component and pushing component, reducing manual intervention, reducing labor intensity and ensuring the processing efficiency of top cover waste.

[0017] This device uses a bending structure to bend the top cover waste into a corrugated shape before compression. By controlling the compression force of the compression components, it avoids waste damage caused by uneven pressure, ensures the integrity of the folded waste, and improves the reuse rate of recycled materials. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the main structure of this utility model;

[0019] Figure 2 This is a schematic diagram of the main cross-sectional structure of this utility model;

[0020] Figure 3 This is a schematic diagram of the left cross-sectional structure of this utility model.

[0021] In the diagram: 1. Frame; 2. Compression chamber; 3. Bending structure; 31. First hydraulic cylinder; 32. Extrusion plate; 33. Strip-shaped opening; 34. Contact plate; 4. Compression assembly; 41. Second hydraulic cylinder; 42. Lower pressure plate; 5. Pushing assembly; 51. Electric cylinder; 52. Push plate; 6. Stop bar. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] Please see Figure 1-3This utility model provides a technical solution: a modular folding fixture for recycling top cover waste, including a frame 1, which serves as the basic support frame for the entire fixture and is made of high-strength metal material to ensure the stability of equipment operation; a compression chamber 2 is located in the middle of the frame 1, and is used to contain the top cover waste and complete the folding and compression; a bending structure 3 is located on the frame 1 and on both sides of the compression chamber 2, used to bend the top cover waste in the compression chamber 2 into a corrugated shape; a compression assembly 4 is located at the top of the compression chamber 2, used to press and fold the corrugated top cover waste; and a pushing assembly 5 is located at the rear of the compression chamber 2, used to push out the folded top cover waste. The compression chamber 2, bending structure 3, compression component 4, and pushing component 5 of each component adopt a modular layout, which facilitates installation, maintenance, and adaptation to top cover waste of different sizes, significantly improving the flexibility and versatility of the equipment. Through the bending structure 3, compression component 4, and pushing component 5, the waste is automatically bent, compressed, folded, and pushed out, reducing manual intervention, lowering labor intensity, and ensuring the processing efficiency of top cover waste. This device bends the top cover waste into a corrugated shape before compression through the bending structure 3. By controlling the compression force of the compression component 4, it avoids waste damage caused by uneven pressure, ensures the integrity of the folded waste, and improves the reuse rate of recycled materials.

[0024] Specifically, the first hydraulic cylinder 31 is fixed on the frame 1 and serves as the power source for the bending structure. The extrusion plate 32 at the output end is hydraulically driven to provide stable power for bending the waste material. The contact plate 34 on the extrusion plate 32 extends into the compression chamber along the strip-shaped opening 33 and contacts the surface of the waste material. The contact plate 34 applies lateral pressure to the waste material, bending it into a corrugated structure. The two bending structures 3 are located on both sides of the compression chamber 2, and their contact plates 34 are arranged in an alternating manner. The alternating contact plates 34 can bend the waste material in multiple directions, ensuring that the waste material is subjected to uniform force during compression and avoiding local deformation or breakage. Through uniform force and multi-angle bending, the breakage or deformation of the waste material caused by uneven force during compression is reduced, thereby improving the reuse rate of recycled materials.

[0025] Specifically, the compression assembly 4 includes a second hydraulic cylinder 41 located at the top of the compression chamber 2. The output pressure of the hydraulic cylinder 41 can be dynamically adjusted according to the thickness and material of the waste to ensure that the compression effect matches the material properties. The output end of the second hydraulic cylinder 41 extends into the compression chamber 2 and is equipped with a lower pressure plate 42. After the top cover waste is processed by the bending structure 3 to form a corrugated shape, the second hydraulic cylinder 41 is activated to push the lower pressure plate 42 to move downward in the vertical direction. Uniform pressure is applied to the corrugated waste to further compress it and fold it into a regular shape. Through the uniform pressure control of the second hydraulic cylinder 41 and the vertical compression path design, the breakage or deformation of the waste caused by uneven force during the compression process is effectively reduced, thereby improving the reuse rate of recycled materials.

[0026] Specifically, the pushing assembly 5 includes an electric cylinder 51 located on the rear side of the compression chamber 2. The output end of the electric cylinder 51 is equipped with a push plate 52. After the compression assembly 4 completes the compression and folding of the waste material, a regular folded waste block has been formed in the compression chamber 2. The pushing assembly 5 is in a standby state. The electric cylinder 51 is started to drive the push plate 52 to move along the compression chamber 2 and push out the folded waste material in the compression chamber 2. The pushing assembly 5 is completely driven by the electric cylinder 51, without the need for manual pushing, which reduces labor intensity and avoids the operator from contacting moving parts, thus improving safety.

[0027] Specifically, the front opening end of the compression chamber 2, located above the push plate 52, is provided with several evenly distributed baffles 6. A gap is provided between two baffles 6 for the top cover waste to enter. The gap between the two baffles 6 forms a feed inlet, allowing the top cover waste to enter the interior of the compression chamber 2. At the same time, the baffles 6 are used to prevent the waste from shifting inside the compression chamber 2 when the compression assembly 4 is pressed down. Because the baffles 6 are located above the push plate 52, the two baffles 6 located below form a discharge port between the two baffles 6 and the side wall of the compression chamber 2, thus pushing out the folded waste block.

[0028] Working principle: When the waste material enters the compression chamber 2, the first hydraulic cylinder 31 drives the extrusion plate 32 and the contact plate 34 to move into the compression chamber 2, applying lateral pressure to the waste material and bending it into a corrugated structure; the second hydraulic cylinder 41 drives the lower pressure plate 42 to move vertically downward, applying uniform pressure to the waste material and completing the compression folding; after compression, the electric cylinder 51 drives the push plate 52 to push the folded waste material block out from the rear side of the compression chamber 2.

[0029] In the description of this invention, unless otherwise explicitly specified and limited, the terms "installation," "connection," "linking," and "fixing" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this invention based on the specific circumstances.

[0030] All standard parts used in this invention can be purchased from the market, and irregular parts can be customized according to the description and drawings. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the prior art. The machinery, parts and equipment adopt conventional models in the prior art, and the circuit connection adopts conventional connection methods in the prior art, which will not be described in detail here.

[0031] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A modular folding tool for recycling top cover waste, characterized in that, include: Rack (1); The compression chamber (2) is located in the middle of the frame (1); The bending structure (3) is set on the frame (1) and located on both sides of the compression chamber (2) for bending the top cover waste in the compression chamber (2) into a corrugated shape; Compression assembly (4), located at the top of the compression chamber (2), is used to compress and fold the corrugated top cover waste; The pusher assembly (5) is located on the rear side of the compression chamber (2) and is used to push out the folded top cover waste.

2. The modular folding tool for recycling top cover waste according to claim 1, characterized in that: The bending structure (3) includes a first hydraulic cylinder (31) mounted on the frame (1). The output end of the first hydraulic cylinder (31) is provided with an extrusion plate (32). The side wall of the compression chamber (2) is provided with a plurality of uniformly distributed strip-shaped openings (33). The extrusion plate (32) is provided with an abutment plate (34) that can pass through the strip-shaped openings (33). The contact plates (34) on the two bending structures (3) are staggered.

3. The modular folding tool for recycling top cover waste according to claim 1, characterized in that: The compression assembly (4) includes a second hydraulic cylinder (41) disposed at the top of the compression chamber (2), the output end of the second hydraulic cylinder (41) extending into the compression chamber (2) and having a lower pressure plate (42).

4. The modular folding tool for recycling top cover waste according to claim 1, characterized in that: The feeding assembly (5) includes an electric cylinder (51) located on the rear side of the compression chamber (2), and the output end of the electric cylinder (51) is provided with a push plate (52).

5. The modular folding tool for recycling top cover waste according to claim 4, characterized in that: The front opening end of the compression chamber (2) and above the push plate (52) is provided with several evenly distributed baffles (6), and a gap is provided between two baffles (6) for the top cover waste to enter.

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