A testing device for sprocket shaft assemblies

Abstract

This utility model discloses a testing device for sprocket shaft assemblies, comprising: a wall platform with a functional groove on its front side wall, a transmission device disposed within the functional groove, a support platform on the lower outer side of the functional groove, two support frames fixedly spaced on the support platform, a sprocket shaft assembly disposed on the support frames, its outer wall closely fitted to the front side wall of the wall platform, the transmission device being drively connected to the sprocket shaft assembly, a connecting frame on the upper outer side of the functional groove, the connecting frame being hinged to an arc-shaped cover, the arc-shaped cover covering the outer side of the sprocket shaft assembly, the arc-shaped cover having two sets of symmetrically arranged upper and lower latches, each detachably inserting an upper and lower latch. During testing, this sprocket shaft assembly testing device simply requires placing the sprocket shaft assembly on the support frame and securing it using the wall platform and the upper and lower latches of the arc-shaped cover, making assembly and disassembly convenient; furthermore, the arc-shaped cover prevents oil leakage from the sprocket shaft assembly from splashing during testing, making it more environmentally friendly.

Description

Technical Field

[0001] This utility model relates to the field of sprocket shaft assembly technology, and in particular to a testing device for sprocket shaft assemblies. Background Technology

[0002] The sprocket shaft assembly is a core component driving the chain movement in fully mechanized coal mining equipment. It is widely used in scraper conveyors, transfer conveyors, and other similar equipment. As the head / tail drive core of scraper conveyors and transfer conveyors, it undertakes the critical tasks of power transmission and material transport. The performance of the sprocket shaft assembly directly affects the operation of the entire scraper conveyor system; therefore, performance testing of the shaft assembly is extremely important.

[0003] Existing sprocket assembly testing typically employs a test bench. The sprocket assembly is mounted on the bench and rotated using a motor or other transmission device. Since the sprocket assembly is internally lubricated, rotation is used to detect oil leaks. However, in actual testing, the following drawbacks have been observed: First, the need for clamps or brackets to secure the sprocket assembly makes installation and disassembly inconvenient. Second, during rotation testing, excessive oil leakage sometimes occurs, and at high speeds, oil can splash out, contaminating the working environment.

[0004] Therefore, it is necessary to propose a testing device for sprocket shaft assemblies to solve the above problems. Utility Model Content

[0005] The technical problem to be solved by this utility model is to address the issues of inconvenient disassembly and potential oil leakage and splashing that could contaminate the working environment in the existing sprocket shaft assembly testing process, and to propose a new testing device for sprocket shaft assemblies.

[0006] To solve the above-mentioned technical problems, this utility model provides a testing device for sprocket shaft assemblies, including: a wall platform, a functional groove on the front side wall of the wall platform, a transmission device installed in the functional groove, a support platform on the lower side outside the functional groove, two support frames fixedly spaced on the support platform, the sprocket shaft assembly being installed on the two support frames, its outer wall being close to the front side wall of the wall platform, the transmission device being connected to the sprocket shaft assembly via a transmission belt, a connecting frame on the upper side outside the functional groove, the connecting frame being hinged to an arc-shaped cover, the arc-shaped cover being installed on the outside of the sprocket shaft assembly, its bottom end abutting against the support platform, the arc-shaped cover having two sets of upper and lower symmetrically arranged upper and lower latches, upper and lower latches being detachably inserted into the upper and lower latches respectively, the upper and lower latches being located separately on the upper and lower sides of the sprocket shaft assembly.

[0007] In a preferred embodiment of this solution, the transmission device includes a motor, which is fixed in the functional slot. The output shaft of the motor is connected to the rotating wheel, and one end of the transmission belt is sleeved on the rotating wheel and the other end is sleeved on the sprocket shaft assembly.

[0008] In a preferred embodiment of this solution, the support frame includes a support rod and an arc-shaped frame, the arc-shaped frame being fixed to the top of the support rod, and the support rod being fixed to the support platform.

[0009] Implementing this utility model has the following beneficial effects:

[0010] The testing device for this sprocket shaft assembly uses a support frame, a wall platform, an upper clamping bracket, and a lower clamping bracket of an arc-shaped cover to enclose and fix the sprocket shaft assembly. When testing is required, simply place the sprocket shaft assembly on the support frame and secure it using the wall platform and the upper and lower clamping brackets of the arc-shaped cover. Assembly and disassembly are both convenient. Furthermore, the arc-shaped cover prevents oil leakage from the sprocket shaft assembly from splashing during testing, making it more environmentally friendly. Attached Figure Description

[0011] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0012] Figure 1 A front view of the test device for the sprocket shaft assembly provided by this utility model in its usage state;

[0013] Figure 2 A side view of the test device for the sprocket shaft assembly provided by this utility model in its usage state;

[0014] Figure 3 A schematic diagram of the test device for the sprocket shaft assembly provided by this utility model;

[0015] In the diagram: 1. Wall platform; 2. Functional slot; 3. Motor; 4. Rotating wheel; 5. Transmission belt; 6. Sprocket shaft assembly; 7. Support platform; 8. Support rod; 9. Arc frame; 11. Connecting frame; 12. Arc cover; 13. Upper bayonet; 14. Lower bayonet; 15. Upper bracket; 16. Lower bracket. Detailed Implementation

[0016] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0017] Please see Figure 1 , Figure 1A front view of the test device for the sprocket shaft assembly provided by this utility model in its use state; the test device for the sprocket shaft assembly includes: a wall platform 1.

[0018] A functional slot 2 is provided on the front side wall of the wall platform 1, and a transmission device is installed in the functional slot 2. Please refer to Figure 2-3 , Figure 2 A side view of the test device for the sprocket shaft assembly provided by this utility model in its usage state; Figure 3 This is a schematic diagram of the test device for the sprocket shaft assembly provided by this utility model. In this embodiment, the transmission device includes a motor 3, which is fixed in the functional slot 2. The output shaft of the motor 3 is connected to the rotating wheel 4. One end of the transmission belt 5 is sleeved on the rotating wheel 4, and the other end is sleeved on the sprocket shaft assembly 6.

[0019] A support platform 7 is provided on the lower outer side of the functional slot 2, and two support frames are fixedly spaced on the support platform 7. The support frame includes a support rod 8 and an arc-shaped frame 9. The arc-shaped frame 9 is fixed to the top of the support rod 8, and the support rod 8 is fixed to the support platform 7.

[0020] The sprocket shaft assembly 6 is mounted on two arc-shaped frames 9, with its outer wall close to the front side wall of the wall platform 1. The transmission device is connected to the sprocket shaft assembly 6 via a transmission belt 5, and the motor 3 drives the rotating wheel 4 to rotate, thereby driving the sprocket shaft assembly 6 to rotate.

[0021] A connecting frame 11 is provided on the upper side of the functional slot 2. The connecting frame 11 is hinged to the arc-shaped cover 12. The arc-shaped cover 12 covers the outside of the sprocket shaft assembly 6, and its bottom end abuts against the support platform 7. Two sets of upper and lower latches 13 and lower latches 14 are provided on the arc-shaped cover 12. Upper latch 15 and lower latch 16 are detachably inserted into the upper latch 13 and lower latch 14 respectively. The upper latch 15 and lower latch 16 are located separately on the upper and lower sides of the sprocket shaft assembly 6.

[0022] When testing the sprocket shaft assembly, the testing device simply requires opening the arc-shaped cover, placing the sprocket shaft assembly directly on the two support frames, closing the arc-shaped cover, inserting the upper and lower clamps through the upper and lower slots to limit the movement of the sprocket shaft assembly, then turning on the motor to perform the test directly. After the test is completed, remove the upper and lower clamps, open the arc-shaped cover, and remove the sprocket shaft assembly.

[0023] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A testing device for sprocket shaft assemblies, characterized in that, include: A wall platform has a functional slot on its front side wall, in which a transmission device is installed. A support platform is located on the lower outer side of the functional slot, and two support frames are fixedly spaced on the support platform. A sprocket shaft assembly is mounted on the two support frames, with its outer wall close to the front side wall of the wall platform. The transmission device is connected to the sprocket shaft assembly via a transmission belt. A connecting frame is located on the upper outer side of the functional slot, and the connecting frame is hinged to an arc-shaped cover. The arc-shaped cover covers the outside of the sprocket shaft assembly, with its bottom end abutting against the support platform. The arc-shaped cover has two sets of upper and lower symmetrically arranged upper and lower latches, in which upper and lower latches are detachably inserted, respectively. The upper and lower latches are located separately on the upper and lower sides of the sprocket shaft assembly.

2. The testing device for sprocket shaft assembly according to claim 1, characterized in that, The transmission device includes a motor, which is fixed in the functional slot. The output shaft of the motor is connected to the rotating wheel. One end of the transmission belt is sleeved on the rotating wheel, and the other end is sleeved on the sprocket shaft assembly.

3. The testing device for sprocket shaft assembly according to claim 1, characterized in that, The support frame includes a support rod and an arc-shaped frame, the arc-shaped frame being fixed to the top of the support rod, and the support rod being fixed to the support platform.

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