A full-automatic assembly production equipment for a vehicle lamp module

Abstract

This utility model discloses a fully automated assembly production equipment for automotive headlight modules, including an automatic feeder, a first automatic assembly robot, and a parts cleaning head. The surface of the automatic feeder is equipped with a manual parts loading area, and a surface-applying heat-dissipating adhesive robot is installed on the side of the automatic feeder, with its end positioned above the empty parts pallet buffer area. This utility model allows for the manual loading of ten pallets at a time. The conveyor line then automatically transfers the bottom pallet to the robot's gripping area. After the manual parts loading area has picked up all the products from the pallets, the conveyor line transfers the empty pallets to the empty pallet buffer area. Then, a full pallet is transferred from the manual loading area to the robot's gripping area, and this process is repeated, greatly improving manual efficiency. Only one logistics employee is needed to replenish materials for several feeders.

Description

Technical Field

[0001] This utility model relates to the field of automotive lighting module assembly technology, and in particular to a fully automated automotive lighting module assembly production equipment. Background Technology

[0002] As a core component of automotive lighting systems, the assembly of automotive lighting modules involves multiple processes, including the precise installation of various parts, surface cleaning, gluing, curing, testing, and marking. Currently, the assembly of automotive lighting modules is mostly completed manually or with semi-automatic equipment, which presents the following problems: First, the high degree of human involvement limits production efficiency, and assembly quality is easily affected by the skill level and condition of the operators; second, existing automated equipment is mostly distributed, and the connection between processes relies on manual transfer, making it difficult to form a continuous and efficient fully automated assembly line; third, the material supply process relies heavily on frequent manual loading, making it difficult to meet the needs of large-scale, high-frequency production.

[0003] To address these issues, we propose a fully automated assembly production line for automotive lighting modules. Utility Model Content

[0004] The purpose of this utility model is to address the shortcomings of existing technologies by proposing a fully automated assembly and production equipment for vehicle headlight modules.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] A fully automated assembly production equipment for automotive headlight modules includes an automatic feeder, a first automatic assembly robot, and a parts cleaning head. The surface of the automatic feeder is equipped with a manual parts feeding area. A surface heat dissipation adhesive coating robot is installed on the side of the automatic feeder, with its end positioned above a parts empty pallet buffer area. A second automatic assembly robot, a parts transfer robot, a third automatic assembly robot, and a laser-marked parts gripping robot are respectively installed at the four corners of the parts empty pallet buffer area. A high-temperature curing fixture pick-and-place robot is installed on the outer side of the second automatic assembly robot and the parts transfer robot, and the high-temperature curing fixture pick-and-place robot is fixedly installed on the surface of the curing oven. The laser-marked parts gripping robot is connected to an NG conveyor line.

[0007] Preferably, the automatic feeder includes a fixed base frame, a manual feeding area is installed on the upper left side of the fixed base frame, an empty pallet buffer area is installed in the upper middle of the fixed base frame, and a robot gripping area is installed on the upper right side of the fixed base frame.

[0008] Preferably, casters are installed at the four lower corners of the fixed base frame.

[0009] Preferably, the base of the laser marking component gripping robot is fixedly connected to the top of the NG conveyor line by bolts, and support feet are installed at the four lower corners of the NG conveyor line.

[0010] Preferably, a fixed platform is installed under the empty pallet buffer area for parts, the second automatic assembly robot, the parts transfer robot, the third automatic assembly robot, and the laser marking parts gripping robot, and a support frame is installed under the fixed platform.

[0011] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0012] The device allows for the manual loading of ten pallets at a time in the manual loading area. The conveyor line then automatically transfers the bottom pallet to the robot gripping area. After the manual loading area has picked up all the products from the pallets, the conveyor line transfers the empty pallets to the empty pallet buffer area. Then, a full pallet is transferred from the manual loading area to the robot gripping area. This process is repeated, greatly improving manual efficiency. Only one logistics employee is needed to replenish the materials for several feeders. Attached Figure Description

[0013] Figure 1 This is a three-dimensional schematic diagram of a fully automated assembly production equipment for vehicle headlight modules proposed in this utility model.

[0014] Figure 2 This is a top view schematic diagram of a fully automated assembly production equipment for vehicle headlight modules proposed in this utility model;

[0015] Figure 3 for Figure 1 A three-dimensional schematic diagram of the automatic feeding machine structure.

[0016] In the diagram: 1. Automatic feeder; 101. Fixed base frame; 102. Manual feeding area; 103. Empty pallet buffer area; 104. Robot gripping area; 2. First automatic assembly robot; 3. Parts cleaning head; 4. Surface heat dissipation adhesive coating robot; 5. Second automatic assembly robot; 6. High-temperature curing fixture pick-and-place robot; 7. Parts transfer robot; 8. Third automatic assembly robot; 9. Laser marking parts gripping robot; 10. Curing oven; 11. NG conveyor line. Detailed Implementation

[0017] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0018] Reference Figure 1-3A fully automated assembly production equipment for automotive headlight modules includes an automatic feeder 1. The surface of the automatic feeder 1 is equipped with a manual component loading area 102. A surface-applying heat-dissipating adhesive robot 4 is installed on the side of the automatic feeder 1, with its end positioned above an empty component pallet buffer area 103. A second automatic assembly robot 5, a component transfer robot 7, a third automatic assembly robot 8, and a laser-marked component gripping robot 9 are respectively installed at the four corners of the empty component pallet buffer area 103. The three automatic assembly robots 8 and the laser marking parts gripping robot 9 facilitate product assembly. The high-temperature curing fixture pick-and-place robot 6 is installed on the outside of the second automatic assembly robot 5 and the parts transfer robot 7. The high-temperature curing fixture pick-and-place robot 6 is fixedly installed on the surface of the curing oven 10. The laser marking parts gripping robot 9 is connected to the NG conveyor line 11. The automatic feeder 1 is set with three sets: one set on the side of the manual parts feeding area 102, one set on the side of the second automatic assembly robot 5, and one set on the side of the third automatic assembly robot 8.

[0019] Furthermore, refer to Figure 1 and Figure 3 It can be seen that the automatic feeding machine 1 includes a fixed base frame 101, a manual feeding area 102 is installed on the upper left side of the fixed base frame 101, an empty pallet buffer area 103 is installed in the upper middle of the fixed base frame 101, and a robot gripping area 104 is installed on the upper right side of the fixed base frame 101. Through the manual feeding area 102, the empty pallet buffer area 103 and the robot gripping area 104, materials can be automatically fed conveniently.

[0020] Furthermore, refer to Figure 1 and Figure 3 It can be seen that casters are installed at the four corners of the fixed base 101. The fixed base 101 can be moved as a whole by means of the casters installed at the four corners of the fixed base 101.

[0021] Furthermore, refer to Figure 1 and Figure 2 It can be seen that the base of the laser marking parts gripping robot 9 is fixedly connected to the top of the NG conveyor line 11 by bolts. Support feet are installed at the four corners of the bottom of the NG conveyor line 11. By installing the base of the laser marking parts gripping robot 9 to the top of the NG conveyor line 11 by bolts, the laser marking parts gripping robot 9 can grip and deliver the product to the NG conveyor line 11. The support feet installed at the four corners of the bottom of the NG conveyor line 11 can conveniently provide auxiliary support for the NG conveyor line 11.

[0022] Furthermore, refer to Figure 1 and Figure 2It can be seen that a fixed platform is installed under the empty pallet buffer area 103, the second automatic assembly robot 5, the parts transfer robot 7, the third automatic assembly robot 8, and the laser marking parts gripping robot 9. A support frame is installed under the fixed platform. The fixed platform can be used to assist in fixing the empty pallet buffer area 103, the second automatic assembly robot 5, the parts transfer robot 7, the third automatic assembly robot 8, and the laser marking parts gripping robot 9. The support frame supports the fixed platform.

[0023] Working principle: When the automatic feeder 1 is in use, according to the attached... Figure 1 Appendix Figure 2 and attached Figure 3 In the manual component loading area 102, product components are picked up from the robot gripping area 104 and placed onto the turntable fixture; the turntable rotates to station 3, and the empty pallet buffer area 103 cleans the surface of the components; the turntable rotates to station 3, and the adhesive application robot 4, equipped with an adhesive valve, applies adhesive to the designated location on the component; the turntable rotates to station 4, and the second automatic assembly robot 5 automatically picks up a component from the automatic feeder 1 and installs it onto the component; the turntable rotates to station 6, and the high-temperature curing fixture pick-and-place robot 6 picks up the high-temperature curing fixture... The assembly is gripped and placed onto the fixture of curing oven 10, and a cured product is taken from the fixture of curing oven 10 and placed onto the turntable fixture; the turntable rotates to station 6, and the component transfer robot 7 places the product on the camera for automatic appearance detection; the turntable rotates to station 7, and the third automatic assembly robot 8 automatically takes a component from the automatic feeder 1 and installs it onto the assembly; the turntable rotates to station 8, and the laser marking component gripping robot 9 grips the product to the marking position for laser marking, and then places the product on other equipment on the right for other processes. If there are any unqualified products, they are placed on NG conveyor line 11;

[0024] The above is the complete working principle of this utility model.

[0025] In this utility model, the installation, connection or setting methods of all the components mentioned above are common mechanical methods, and the specific structure, model and coefficient index of all the components are their own technologies. As long as they can achieve their beneficial effects, they can be implemented, so they will not be described in detail.

[0026] The above embodiments are preferred embodiments of this utility model, but the embodiments of this utility model are not limited to the above embodiments. Any changes, modifications, substitutions, combinations, or simplifications made without departing from the spirit and principle of this utility model should be considered equivalent substitutions and are included within the protection scope of this utility model. In this utility model, unless otherwise stated, directional terms such as "up, down, left, right, front, back, inside, outside, and vertical and horizontal" only represent the orientation of the term in its conventional use or are common names understood by those skilled in the art, and should not be regarded as limitations on the term. At the same time, numerals such as "first," "second," and "third" do not represent specific quantities or orders, but are merely used for distinguishing names. Moreover, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a series of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

Claims

1. A full-automatic assembly production equipment for a vehicle lamp module, comprising an automatic feeding machine (1), a first automatic assembly robot (2) and a part cleaning head (3), characterized in that, The surface of the automatic feeder (1) is equipped with a manual feeding area (102) for parts. A surface heat dissipation robot (4) is provided on the side of the automatic feeder (1), and the end of the surface heat dissipation robot (4) is above the empty pallet buffer area (103) for parts. A second automatic assembly robot (5), a parts transfer robot (7), a third automatic assembly robot (8) and a laser marking parts gripping robot (9) are respectively installed at the four corners of the empty pallet buffer area (103). A high-temperature curing fixture pick-and-place robot (6) is installed on the outside of the second automatic assembly robot (5) and the parts transfer robot (7), and the high-temperature curing fixture pick-and-place robot (6) is fixedly installed on the surface of the curing oven (10). The laser marking parts gripping robot (9) is connected to the NG conveyor line (11).

2. The full-automatic assembling production equipment for a vehicle lamp module according to claim 1, characterized in that, The automatic feeding machine (1) includes a fixed base frame (101), a manual feeding area (102) is installed on the upper left side of the fixed base frame (101), an empty pallet buffer area (103) is installed in the upper middle of the fixed base frame (101), and a robot gripping area (104) is installed on the upper right side of the fixed base frame (101).

3. The full-automatic assembling production device for a vehicle lamp module according to claim 2, characterized in that, The fixed base frame (101) is equipped with casters at the four corners below.

4. The fully automated assembly production equipment for automotive lighting modules according to claim 1, characterized in that, The base of the laser marking component gripping robot (9) is fixedly connected to the top of the NG conveyor line (11) by bolts, and support feet are installed at the four corners of the bottom of the NG conveyor line (11).

5. The full-automatic assembling production device for a vehicle lamp module according to claim 1, characterized in that, The empty pallet buffer area (103), the second automatic assembly robot (5), the parts transfer robot (7), the third automatic assembly robot (8) and the laser marking parts gripping robot (9) are all equipped with fixed platforms, and support frames are installed under the fixed platforms.

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