Cyclone-type processing equipment suitable for surface treatment
The design of the cyclone-type processing device solves the problems of inconvenient spraying of rust inhibitor and environmental pollution, realizes closed-loop fluid processing, and improves the efficiency and quality of surface treatment.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- EVERINN INT
- Filing Date
- 2025-07-25
- Publication Date
- 2026-07-03
AI Technical Summary
In existing surface treatment processes, spraying rust inhibitors is inconvenient, easily pollutes the environment, and dust and dirt in the air can affect product quality. The amount of fluid used is difficult to control, and removing the fluid is time-consuming and inconvenient.
A cyclone-type processing device was designed, comprising a base unit, a moving unit, a drive unit, and a circulation unit. The moving unit moves between open and closed positions to form a closed circulation path. A blower drives the fluid to circulate in the circulation path, achieving uniform spraying and reducing fluid consumption.
It enables surface treatment in a closed environment, reducing fluid consumption, avoiding environmental pollution, improving treatment quality, simplifying operation procedures, and reducing time consumption.
Smart Images
Figure CN224445577U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to a processing device, and more particularly to a cyclone-type processing device suitable for surface treatment. Background Technology
[0002] For general workpieces, surface treatments such as rust prevention and polishing are performed to improve surface appearance or ensure smooth connection with other components. Rust prevention involves spraying rust inhibitor onto the workpiece surface using a spray gun, then placing the workpiece to allow the rust inhibitor to drip off naturally, removing excess solution.
[0003] However, during the rust prevention process, it is difficult to avoid the rust inhibitor being sprayed and dripping onto the outside environment or contaminating the operators. In addition, dust and dirt in the air can also contaminate the rust inhibitor, resulting in poor product surface quality. Furthermore, in order to fully immerse the workpiece, it is difficult to reduce the amount of rust inhibitor used, and the process of removing the rust inhibitor is also very time-consuming and inconvenient to use. Therefore, there is still room for improvement in terms of maintaining environmental cleanliness and ease of use. Utility Model Content
[0004] The purpose of this invention is to provide a cyclone-type processing device for surface treatment that can maintain environmental cleanliness and is easy to use.
[0005] The present invention relates to a cyclone-type processing device suitable for surface treatment, which is applicable to surface treatment of workpieces. The cyclone-type processing device for surface treatment includes a base unit, a moving unit, a driving unit, and a flow unit.
[0006] The movable unit is movably disposed on the base unit along the extension direction of an axis.
[0007] The driving unit is disposed on the base unit and is used to drive the moving unit to move.
[0008] The flow unit includes two end caps respectively disposed on the base unit and the moving unit, a cylindrical component disposed on one of the base unit and the moving unit and surrounding the axis, a pressure ring disposed on the cylindrical component and surrounding the axis, a support seat disposed on the other of the base unit and the moving unit and adapted to carry the workpiece, a plurality of pipes connected to the end caps, and a blower communicating with the pipes, each end cap having two openings communicating with the pipes.
[0009] The moving unit can be driven to move relative to the base unit between an open position and a closed position. In the open position, the pressure ring is spaced apart from the support seat along the extension direction of the axis, and the upper part of the support seat is in communication with the outside. In the closed position, the cylinder is adapted to accommodate the workpiece, and the pressure ring presses against the support seat. The end cap, the cylinder, the support seat, the pipe, and the blower define a circulating flow path for fluid flow.
[0010] The present invention relates to a cyclone-type processing device for surface treatment, wherein the base unit includes a first base and a second base spaced apart along the extension direction of the axis, and the first base is provided for one of the end caps.
[0011] The present invention provides a cyclone-type processing device applicable to surface treatment. The base unit further includes a plurality of guide rods extending along the extension direction of the axis and connected to the first base and the second base. The moving unit includes a sliding seat for another end cover and a plurality of sleeves passing through the sliding seat and respectively sleeved on the guide rods.
[0012] The present invention provides a cyclone-type processing device applicable to surface treatment. The base unit further includes a plurality of limiting members disposed on one of the first base and the second base and extending toward the sliding seat. When the moving unit is in the open position, the limiting members abut against the sliding seat and the second base.
[0013] The present invention relates to a cyclone-type processing device applicable to surface treatment, wherein the sliding seat is located between the first base and the second base, and the driving unit includes a driving member disposed on the second base and an adapter connecting the driving member and the sliding seat. The driving member is used to drive the adapter to move the sliding seat.
[0014] The present invention provides a cyclone-type processing device suitable for surface treatment, wherein each end cap has a tube portion surrounding the axis and defining a channel, and a body portion surrounding the tube portion and defining an annular channel with the tube portion.
[0015] The present invention relates to a cyclone-type processing device for surface treatment, wherein the support base has a flow space formed on the bottom surface and a plurality of through holes formed on the top surface and spaced at angular intervals around the axis. Each through hole group has a plurality of connecting holes that are radially spaced along the axis and communicate with the flow space.
[0016] The cyclone tube-type processing device applicable to surface treatment of this utility model further includes a cyclone ring member disposed within the tube. The cyclone ring member has a ring body surrounding the axis and a plurality of blades formed on the outer surface of the ring body and adapted to guide fluid to generate vortices within the tube.
[0017] The beneficial effects of this utility model are as follows: when the moving unit is in the closed position, the blower drives the fluid to circulate in the circulation path, so as to perform uniform surface treatment on the workpiece placed on the support seat, avoid the fluid from contacting the outside world, and reduce the amount of fluid used, thereby achieving the effect of keeping the environment clean and easy to use. Attached Figure Description
[0018] Other features and effects of this utility model will be clearly presented in the embodiments with reference to the accompanying drawings, wherein:
[0019] Figure 1 This is a perspective view illustrating an embodiment of the cyclone-type processing device applicable to surface treatment according to this utility model;
[0020] Figure 2 This is an incomplete front view illustrating a mobile unit of the embodiment in an open position;
[0021] Figure 3 It is an incomplete front view, illustrating that the moving unit is in a closed position;
[0022] Figure 4 It is along Figure 3 The sectional view taken by line IV-IV in the diagram. Detailed Implementation
[0023] See Figure 1 , Figure 2 , Figure 3 This utility model relates to an embodiment of a cyclone-type processing device for surface treatment, suitable for surface treatment of a workpiece 7. The cyclone-type processing device for surface treatment includes a base unit 2, a moving unit 3, a driving unit 4, a flow unit 5, and a cyclone ring 6. Figure 4 ).
[0024] The base unit 2 includes a first base 21 and a second base 22 spaced apart along an axis L, a plurality of guide rods 23 extending along the axis L and connected to the first base 21 and the second base 22, and a plurality of limiting members 24 disposed on the second base 22. The first base 21 has a mounting hole 211 extending along the axis L (e.g., ...). Figure 4In this embodiment, there are two guide rods 23. In other embodiments, the number of guide rods 23 may be adjusted to three or four or more as needed, and is not limited thereto. In this embodiment, the guide rods 23 are located on opposite sides of the axis L along the radial direction of the axis L. In other embodiments, other configurations may be selected as needed, and is not limited thereto.
[0025] The moving unit 3 includes a sliding seat 31 movable along the extension direction of the axis L, and a plurality of sleeves 32 passing through the sliding seat 31 and respectively fitted onto the guide rod 23. The sliding seat 31 has a vent 311 extending along the extension direction of the axis L (e.g., Figure 4 The limiting member 24 extends toward the sliding seat 31. The sleeve 32 slides on the guide rod 23, allowing the sliding seat 31 to move smoothly relative to the first base 21, and the limiting member 24 restricts the range of movement of the sliding seat 31.
[0026] The driving unit 4 is disposed on the second base 22 and is used to drive the moving unit 3 to move. It includes a driving member 41 that passes through the second base 22 and a connecting member 42 that connects the driving member 41 and the sliding seat 31. The driving member 41 is used to drive the connecting member 42 to move the sliding seat 31.
[0027] See Figure 1 , Figure 2 , Figure 4The flow unit 5 includes two end caps 51 respectively disposed on the first base 21 and the sliding seat 31, a cylindrical member 52 disposed on the base unit 2 and surrounding the axis L, a pressure ring 53 disposed at the bottom end of the cylindrical member 52 and surrounding the axis L, a support seat 54 disposed on the sliding seat 31 and adapted to carry the workpiece 7, a plurality of pipes 55 connected to the end caps 51, and a blower 56 communicating with the pipes 55. Each end cap 51 has a tube body portion 512 surrounding the axis L and defining a channel 511, and a body portion 514 surrounding the tube body portion 512 and defining an annular channel 513 with the tube body portion 512. The body portion 514 has two opposing annular edges 515. Each annular edge 515 defines an opening 516. The opening 516 communicates with the pipe 55. The bearing seat 54 is suitable for supporting a workpiece 7 and has a flow space 541 formed on the bottom surface and a plurality of through hole groups 542 formed on the top surface and spaced at angular intervals around the axis L. Each through hole group 542 has a plurality of connecting holes 543 arranged radially at intervals along the axis L. The flow space 541 connects the connecting holes 543 and the vent hole 311 of the sliding seat 31. It should be noted that the flow direction of the fluid or the interface to be connected can be adjusted by connecting various joints. For example, in this embodiment, the pipe 55 connecting the blower 56 can be a tee pipe joint, so that one of the pipes 55 can be connected to both openings 516 of the upper end cap 51, and the other pipe 55 can be connected to both openings 516 of the lower end cap 51. In other embodiments, those skilled in the art can also select other components to adjust the flow path as needed, such as valves or caps, etc., and are not limited thereto.
[0028] More specifically, in this embodiment, the cylindrical member 52 is screwed to the end cap 51 disposed on the first base 21, and the bearing seat 54 is disposed on the sliding seat 31. In other embodiments, the cylindrical member 52 may also be screwed to the end cap 51 disposed on the sliding seat 31, and the bearing seat 54 may be disposed on the first base 21, without limitation.
[0029] The cyclone ring 6 is disposed inside the cylinder 52 and has a ring body 61 surrounding the axis L, and a plurality of blades 62 formed on the outer surface of the ring body 61 and adapted to guide the fluid to generate vortices inside the cylinder 52.
[0030] The moving unit 3 can be driven to be in an open position relative to the base unit 2 (see...). Figure 2 ) and a closed position (see Figure 4The cylinder 52 moves between the workpiece 7 and the support seat 54 in the open position. In the open position, the pressure ring 53 and the support seat 54 are spaced apart along the extension direction of the axis L. The upper part of the support seat 54 is connected to the outside. The limiting member 24 abuts against the sliding seat 31 and the second base 22. In the closed position, the cylinder 52 is adapted to accommodate the workpiece 7. The pressure ring 53 presses against the support seat 54. The cylinder 52 and the support seat 54 define a vortex chamber 521. The end cap 51, the vortex chamber 521, the pipe 55 and the blower 56 define a circulating flow path for fluid flow.
[0031] During operation, the moving unit 3 moves to the open position, and the workpiece 7 is placed on the support seat 54. Then, the driving unit 4 drives the moving unit 3 to move to the closed position, where the workpiece 7 is accommodated in the cylinder 52. The blower 56 drives fluid to flow into the vortex chamber 521 through one of the end caps 51. The fluid forms a vortex and circulates along the circulation path to perform surface treatment on the surface of the workpiece 7. After the surface treatment is completed, the driving unit 4 drives the moving unit 3 back to the open position to remove the workpiece 7.
[0032] It is worth mentioning that this utility model can be applied to a variety of surface treatments. For example, when used for rust prevention, the rust-preventive liquid is mixed into the fluid, and the rust-preventive liquid can circulate in the circulation path and be evenly sprayed onto the surface of the workpiece. When used for surface grinding, the grinding liquid is mixed into the fluid, and the grinding liquid can circulate in the circulation path to continuously grind the surface of the workpiece. In other embodiments, the composition of the fluid can also be adjusted according to different processing requirements, and is not limited thereto.
[0033] During assembly, this utility model can also connect multiple cyclone separator filter modules, such as those disclosed in Taiwan Patent No. TWI589344, or convection heat exchange devices, such as those disclosed in Taiwan Patent No. TWI577960, through a connecting mechanism to adjust the cleanliness and temperature of the fluid. Since these are not technical features of this application, and those skilled in the art can infer the extended details based on the above description, they will not be described in detail here.
[0034] Compared with existing technologies, the advantages of this cyclone-type processing device for surface treatment can be summarized as follows:
[0035] 1. When the moving unit 3 is in the closed position, the end cap 51, the cylinder 52, the bearing seat 54, the pipe 55 and the blower 56 form a closed circulation path, which prevents the fluid from contacting the outside world and causing environmental pollution, thus achieving the effect of keeping the environment clean.
[0036] 2. By utilizing the circulating flow of fluid in the circulation path, the influence of outside air on the fluid can be reduced, the rate of fluid deterioration can be slowed down, and the fluid can be reused, thereby reducing the amount of consumables used and achieving the effect of being easy to use.
[0037] 3. Because the fluid circulates in the circulation path, dust and dirt from the air are prevented from mixing into the fluid, thus improving the surface treatment quality of workpiece 7.
[0038] 4. After the surface treatment is completed, the blower 56 can draw away the fluid, replacing the process of placing the workpiece 7 to allow the fluid to flow naturally, thus reducing the working time.
[0039] In conclusion, the cyclone-type processing device for surface treatment of this utility model can indeed achieve the purpose of this utility model.
Claims
1. A cyclone-type processing device suitable for surface treatment, applicable to surface treatment of workpieces, characterized in that: The cyclone-type processing device for surface treatment includes a base unit, a moving unit, a drive unit, and a flow unit. The moving unit is movably disposed on the base unit along an extension direction of an axis. The drive unit is disposed on the base unit and used to drive the moving unit to move. The flow unit includes two end caps respectively disposed on the base unit and the moving unit, a cylindrical component disposed on one of the base unit and the moving unit and surrounding the axis, a pressure ring disposed on the cylindrical component and surrounding the axis, and a bearing ring disposed on the other of the base unit and the moving unit and adapted to carry the surface treatment. The device comprises a workpiece support, multiple pipe fittings connected to the end cap, and a blower communicating with the pipe fittings. Each end cap has two openings communicating with the pipe fittings. The moving unit is drivable and can move relative to the base unit between an open position and a closed position. In the open position, the pressure ring is spaced apart from the support along the extension direction of the axis, and the upper part of the support is in communication with the outside. In the closed position, the cylinder is adapted to accommodate the workpiece, and the pressure ring presses against the support. The end cap, the cylinder, the support, the pipe fittings, and the blower define a circulation path for fluid flow.
2. The surface treating cyclone barrel apparatus of claim 1, wherein: The base unit includes a first base and a second base spaced apart along the extension direction of the axis, wherein the first base is provided for one of the end caps.
3. The surface treating cyclone barrel apparatus of claim 2, wherein: The base unit further includes a plurality of guide rods extending along the extension direction of the axis and connected to the first base and the second base. The moving unit includes a sliding seat for the other end cap and a plurality of sleeves passing through the sliding seat and respectively sleeved on the guide rods.
4. The cyclone-type processing device for surface treatment according to claim 3, characterized in that: The base unit further includes a plurality of limiting members disposed on one of the first base and the second base and extending toward the sliding seat. When the moving unit is in the open position, the limiting members abut against the sliding seat and the second base.
5. The surface treating cyclone barrel apparatus of claim 3, wherein: The sliding seat is located between the first base and the second base. The driving unit includes a driving member disposed on the second base and an adapter connecting the driving member and the sliding seat. The driving member is used to drive the adapter to move the sliding seat.
6. The surface treating cyclone barrel applicator of claim 1, wherein: Each of the end caps has a tubular portion surrounding the axis and defining a channel, and a body portion surrounding the tubular portion and defining an annular channel with the tubular portion.
7. The surface treating cyclone barrel applicator of claim 1, wherein: The support has a flow space formed on the bottom surface and a plurality of through holes formed on the top surface and spaced at angular intervals around the axis. Each through hole group has a plurality of connecting holes that are radially spaced along the axis and communicate with the flow space.
8. The cyclone-type processing device for surface treatment according to claim 1, characterized in that: It also includes a cyclone ring disposed within the cylinder, the cyclone ring having a ring body surrounding the axis and a plurality of blades formed on the outer surface of the ring body and adapted to guide fluid to generate vortices within the cylinder.