A flexible dismountable frame type battery tester placing device

Abstract

This utility model discloses a detachable frame-type battery tester placement device, belonging to the technical field of battery testing equipment. The device includes a frame with a four-sided hollow frame structure. Two sets of connecting plates are symmetrically arranged on each inner wall of the frame, totaling eight sets of connecting plates. The outer edge of each connecting plate has an array of through holes. Several testers and support components are detachably mounted on the inner wall of each connecting plate via bolts. A four-way pull-out storage component is located on the upper part of each support component, positioned below the testers. The testers can be installed in multiple directions on any position within the inner wall of the connecting plates. This device is suitable for integrated management of testers and safe storage of beakers in batch testing scenarios for nickel-metal hydride batteries.

Description

Technical Field

[0001] This utility model relates to the field of battery testing equipment technology, specifically to a detachable frame-type battery tester placement device, suitable for integrated management of testers and safe storage of beakers in batch testing scenarios of nickel-metal hydride batteries. Background Technology

[0002] Currently, in the testing of nickel-metal hydride batteries, the batteries must be placed in a beaker containing potassium hydroxide solution for performance testing. This traditional method has the following drawbacks:

[0003] (1) Safety hazards: Multiple beakers placed together in an open tray are prone to tipping over due to cable pulling, causing leakage of corrosive solutions;

[0004] (2) Inefficient use of space: Disorderly placement leads to low space utilization, and the external placement of the tray makes it easy to be accidentally touched;

[0005] (3) Cable interference: The tester cables are not properly managed, and tangling occurs frequently, affecting operational efficiency;

[0006] (4) Limited expansion: The fixed installation mode of the tester is limited and cannot meet the needs of multi-station testing.

[0007] To address these issues, this solution proposes an integrated and modular framework-based approach. Utility Model Content

[0008] 1. Technical problem to be solved:

[0009] In view of the problems existing in the prior art, the purpose of this utility model is to provide a flexible and detachable frame-type battery tester placement device, which is suitable for the integrated management of testers and safe storage of beakers in the scenario of batch testing of nickel-metal hydride batteries.

[0010] 2. Technical Solution:

[0011] To solve the above problems, the present invention adopts the following technical solution.

[0012] A detachable frame-type battery tester placement device includes a frame with a four-sided hollow frame structure. Each inner wall of the frame has two sets of connecting plates symmetrically arranged, totaling eight sets of connecting plates. The outer edge of each connecting plate has an array of through holes. Several testers and support components are detachably mounted on the inner wall of each connecting plate via bolts. A four-way pull-out storage component is located on the upper part of each support component, positioned below the testers. The testers can be installed in multiple directions from any position on the inner wall of the connecting plates.

[0013] A further improvement is that the support assembly includes a support frame and a support plate; the side wall of the support frame is provided with a second through hole corresponding to the first through hole, and is fixedly connected to the connecting plate by a bolt; the top of the support frame is provided with a limiting block; the bottom surface of the support plate is provided with a limiting hole that cooperates with the limiting block; the top surface of the support plate is provided with four mutually perpendicular sliding grooves, which are configured to allow the storage component to perform four-way linear displacement.

[0014] A further improvement is that the storage component includes a placement rack that slides in conjunction with the support component. The bottom surface of the placement rack is provided with symmetrically distributed slider groups. The inner sidewall of the placement rack is fixed with a positioning block. The top surface of the positioning block is provided with an array of beaker receiving slots. Several wire harness assemblies are installed on the sidewall of the placement rack.

[0015] A further improvement is that the cable harness assembly includes a cable harness hole disposed on the outer wall of the display rack, and a through hole three separated by the cable harness hole is provided above the cable harness hole. A vertical limiting post is provided on one side of the through hole three, and a cable harness plate with a positioning hole is provided on the other side. The cable harness plate and the limiting post form an elastic snap-fit ​​structure.

[0016] 3. Beneficial effects:

[0017] Compared with the prior art, the technical solution provided by this utility model has the following advantages:

[0018] (1) The tester is adjustable in four directions, optimizing the cable routing path;

[0019] (2) Integrating sliding rail storage components to achieve matrix-style positioning and storage of beakers;

[0020] (3) The built-in cable management mechanism ensures that the cables are arranged in an orderly manner;

[0021] (4) The frame-type protective structure improves the safety of equipment operation; the storage components adopt a hidden design and support pull-out storage operations in four directions. They can expand the working plane and be completely stored inside the frame, taking into account both space efficiency and operational convenience.

[0022] It should be noted that the structures not described in this utility model are the same as or can be implemented using existing technology, and will not be elaborated here, as they do not involve the design points and improvement directions of this utility model. Attached Figure Description

[0023] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0024] Figure 2 This is a schematic diagram of the structure of the support component of this utility model;

[0025] Figure 3This is a schematic diagram of the structure of the storage component of this utility model;

[0026] Figure 4 This is a schematic diagram of the structure of the wire harness assembly of this utility model;

[0027] Figure 5 This is a schematic diagram of the structure of the display rack of this utility model when it is used for storage.

[0028] Explanation of the labels in the diagram:

[0029] 1. Frame; 2. Connecting plate; 3. Through hole one; 4. Testing instrument;

[0030] 5. Support assembly; 51. Support frame; 511. Through hole two; 512. Limiting block; 52. Support plate; 521. Slide groove; 522. Limiting hole;

[0031] 6. Storage components; 61. Shelf; 62. Positioning block; 63. Beaker receiving slot;

[0032] 64. Cable harness assembly; 641. Cable harness hole; 642. Through hole three; 643. Limiting post; 644. Cable harness plate; 645. Positioning hole. Detailed Implementation

[0033] To facilitate understanding of this utility model, a more comprehensive description of the utility model will be given below with reference to the accompanying drawings, which show several embodiments of the utility model. However, the utility model can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided so that the disclosure of the utility model will be more thorough and complete.

[0034] In this utility model, unless otherwise explicitly specified and limited, the terms "installed," "connected," "linked," "fixed," "provided with," and "located in" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0035] This utility model provides a detachable frame-type battery tester placement device, the main structure of which includes:

[0036] Four-sided hollow frame: The main body is a cube frame 1, and the open design on all four sides facilitates operation from multiple angles;

[0037] Modular installation: The tester 4 can be freely installed on all four sides via the connector plate 2, supporting four-way cable classification and management;

[0038] Intelligent storage system: integrates slide rail storage component 6 to achieve matrix positioning of beakers and cable bundle management;

[0039] Quick assembly and disassembly: The use of bolted connections and plug-in limiting structures supports flexible reconfiguration of components.

[0040] The specific implementation steps include:

[0041] 1. Framework Setup

[0042] Eight sets of connecting plates 2 are symmetrically welded to the inner wall of frame 1 to ensure that through holes 3 are horizontally / vertically aligned.

[0043] According to the testing requirements, select the connecting plate 2 in any position to install the tester 4, and fix it by passing the bolt through the through hole 3.

[0044] 2. Storage component installation

[0045] The support frame 51 is bolted to the connecting plate 2 through the second through hole 511;

[0046] Align the limiting hole 522 of the support plate 52 with the limiting block 512 and press it down to complete the assembly of the support component 5;

[0047] The slider of storage component 6 is located in the slide groove 521, which enables four-way pull-out storage.

[0048] 3. Beaker and cable management

[0049] Pull out the rack 61 to the work position and place the beakers into the storage slot 63 according to their numbers;

[0050] Pass the tester cable through the cable tie hole 641, pull the cable tie plate 644 upward to make the cable embed into the positioning hole 645, and after releasing, the cable tie plate 644 and the limiting post 643 automatically engage and lock.

[0051] 4. Maintenance and Expansion

[0052] The damaged tester 4 or a new expansion module can be replaced by removing the bolts;

[0053] By adjusting the installation height of the connecting plate 2, it can be adapted to beakers of different sizes.

[0054] Compared with the prior art, this utility model also has the following advantages:

[0055] (1) Space optimization: The three-dimensional layout saves more than 40% of the floor space compared with the traditional planar solution;

[0056] (2) Anti-tipping design: With the beaker containing tank 63 set, the risk of solution leakage is reduced by 90%;

[0057] (3) Cable management: The cable bundle assembly 64 enables layered fixing of cables to avoid bending damage;

[0058] (4) Operational efficiency: The four-way pull-out storage component 6 reduces equipment preparation time by 60%.

[0059] The above-described embodiments are merely illustrative of certain implementations of this utility model, and their descriptions are relatively specific and detailed. However, they should not be construed as limiting the scope of this utility model patent. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of this utility model, and these modifications and improvements all fall within the protection scope of this utility model. Therefore, the protection scope of this utility model patent should be determined by the appended claims.

Claims

1. A detachable frame-type battery tester placement device, comprising a frame (1), characterized in that: The frame (1) adopts a four-sided hollow frame structure. Two sets of connecting plates (2) are symmetrically arranged on each inner wall of the frame (1), for a total of eight sets of connecting plates. The outer edge of the connecting plate (2) is provided with through holes (3) arranged in an array. Several testers (4) and support components (5) are detachably installed on its inner wall by bolts. The upper part of the support component (5) is provided with a storage component (6) that can be pulled out in four directions. The storage component (6) is located below the tester (4). The tester (4) supports multi-directional installation in any position on the inner wall of the connecting plate (2).

2. The frame battery tester rack of claim 1 wherein: The support assembly (5) includes a support frame (51) and a support plate (52); the side wall of the support frame (51) is provided with a second through hole (511) that corresponds to the first through hole (3), and is fixedly connected to the connecting plate (2) by plug-in bolts. The top of the support frame (51) is provided with a limiting block (512), and the bottom surface of the support plate (52) is provided with a limiting hole (522) that corresponds to the limiting block (512). The top surface of the support plate (52) is provided with four mutually perpendicular sliding grooves (521), and the sliding grooves (521) are configured to allow the storage assembly (6) to perform four-way linear displacement.

3. The frame battery tester rack of claim 1 wherein: The storage component (6) includes a placement rack (61) that slides with the support component (5). The bottom surface of the placement rack (61) is provided with symmetrically distributed slider groups. The inner side wall of the placement rack (61) is fixed with a positioning block (62). The top surface of the positioning block (62) is provided with an array of beaker receiving slots (63). The side wall of the placement rack (61) is equipped with several wire harness components (64).

4. The frameable battery tester rack of claim 3, wherein: The cable harness assembly (64) includes a cable harness hole (641) disposed on the outer wall of the placement rack (61). Above the cable harness hole (641) is a through hole three (642) separated by it. A vertical limiting post (643) is provided on one side of the through hole three (642), and a cable harness plate (644) with a positioning hole (645) is provided on the other side. The cable harness plate (644) and the limiting post (643) form an elastic snap-fit ​​structure.

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