A chip insertion machine with infrared detection function

By introducing infrared detection and automated rotation and unloading mechanisms into the chip insertion machine, the problem of low production efficiency in existing chip insertion machines has been solved, achieving efficient automated insertion and convenient unloading, and supporting uninterrupted production.

CN224460410UActive Publication Date: 2026-07-03LINHAI BAGBOX OPTOELECTRONICS CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
LINHAI BAGBOX OPTOELECTRONICS CO LTD
Filing Date
2025-10-10
Publication Date
2026-07-03

AI Technical Summary

Technical Problem

Existing chip insertion machines have only one loading and insertion station, which makes unloading inconvenient, resulting in low production efficiency and making it difficult to operate continuously.

Method used

A chip insertion machine with infrared detection function was designed, comprising a rotating mechanism, a feeding mechanism, and a discharging mechanism. It utilizes an infrared detection body and an electric push rod to achieve precise chip insertion and automatic unloading, and achieves efficient movement and packaging replacement of workpieces through the cooperation of a turntable and a push block.

Benefits of technology

It improves the efficiency and automation of chip insertion, enables uninterrupted operation, simplifies the packaging box replacement process, and enhances production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

This invention provides a chip insertion machine with infrared detection function, relating to the field of chip insertion machine technology. It includes an assembly table, a rotating mechanism, a loading mechanism, and a unloading mechanism. The rotating mechanism is mounted on the assembly table and has multiple fixed frames, each holding a workpiece body. Two loading mechanisms are provided on the assembly table. This invention controls the loading frame to mount the workpiece body onto the fixed frames, controls the drive motor to operate, and enables the output of the drive motor to drive the turntable to rotate. The turntable moves the workpiece body to a pressing position via the fixed frames. The chip hopper transports the chip body to the conveyor table, and the pressing frame clamps and moves the chip body, pressing it onto the workpiece body. The turntable rotation, combined with the two loading mechanisms, improves the chip insertion assembly efficiency.
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Description

Technical Field

[0001] This utility model relates to the field of chip insertion machine technology, specifically a chip insertion machine with infrared detection function. Background Technology

[0002] Chip insertion machines are mainly used to accurately insert chips into sockets or slots on circuit boards.

[0003] A search revealed Chinese patent CN213483503U, which discloses an automatic die insertion machine. The machine includes a chassis. A chip feeding screw is horizontally mounted in the middle of one side of the top of the chassis. A chip vibratory feeder is located on the side of the chip feeding screw away from the edge of the chassis. The chip vibratory feeder is located on the top of the chassis. A slide rail is horizontally mounted in the middle of the top of the chassis away from the chip feeding screw. A wire carrier substrate is mounted on the side of the slide rail. An electronic wire shaping module is located above the electronic wire shaping module. An upper mold is mounted above the electronic wire shaping module. A die insertion cylinder is horizontally mounted on the top of the chassis adjacent to the chip vibratory feeder. This patent eliminates the need for manual feeding and die insertion, automatically completing the die insertion process, thus improving work efficiency and achieving a higher degree of automation.

[0004] Based on the above search and existing technology, it was found that the above patent has certain defects. Its loading and insertion stations are usually relatively simple and inconvenient for unloading. When the packaging box for receiving the workpiece needs to be replaced, the control device needs to be stopped, resulting in low production efficiency and inconvenience for uninterrupted chip insertion work. Utility Model Content

[0005] The purpose of this invention is to address the shortcomings of existing technologies by proposing a chip insertion machine with infrared detection function.

[0006] To solve the above-mentioned technical problems, the technical solution of this utility model is as follows:

[0007] An embodiment of this utility model provides a chip insertion machine with infrared detection function, including an assembly table, a rotating mechanism, a feeding mechanism, and a discharging mechanism;

[0008] A rotating mechanism is mounted on the assembly table, and multiple fixed frames are mounted on the rotating mechanism, with a workpiece body placed on each fixed frame;

[0009] The assembly table is provided with two sets of feeding mechanisms. The feeding mechanism includes a conveying component and a pressing component set on the assembly table. Each set of feeding mechanisms is provided with an infrared detection body.

[0010] The unloading mechanism is disposed on the assembly table. The unloading mechanism includes an unloading shell fixedly installed on the assembly table. A sealing component is disposed on the unloading shell. A pushing component is disposed on the assembly table.

[0011] Furthermore, a control panel is provided on the assembly platform.

[0012] Furthermore, the rotating mechanism includes a drive motor mounted on the assembly table, and a turntable fixedly mounted on the output end of the drive motor and fixed to multiple fixed frames.

[0013] Furthermore, the conveying assembly includes a chip hopper disposed on the assembly table, a conveyor fixedly mounted on the chip hopper, and a loading rack disposed on the assembly table.

[0014] Furthermore, the pressing assembly includes a pressing frame disposed on the assembly table, the infrared detection body is mounted on the pressing frame, and the chip body is held on the pressing frame.

[0015] Furthermore, the enclosure assembly includes two symmetrically fixedly mounted side blocks on the unloading shell, each side block having a frame fixedly mounted thereon, and a sealing plate that contacts the unloading shell being slidably mounted between the two frame blocks. The sealing plate has two positioning holes, and a threaded block is fixedly mounted on the unloading shell, with a positioning bolt threaded onto the threaded block that matches the positioning holes.

[0016] Furthermore, the pushing component includes a support frame fixedly mounted on the assembly table, an electric push rod is provided on the support frame, and a push block is fixedly mounted on the telescopic end of the electric push rod.

[0017] The above-described solution of this utility model has at least the following beneficial effects:

[0018] 1. In this utility model, by installing the workpiece body on the loading frame, controlling the loading frame to install the workpiece body on the fixed frame, controlling the drive motor to run, so that the output end of the drive motor can drive the turntable to rotate, so that the turntable moves the workpiece body to the pressing position through the fixed frame, controlling the chip hopper to transport the chip body to the conveyor table, controlling the pressing frame to move and clamp the chip body, and pressing the chip body down onto the workpiece body, the turntable rotation combined with two sets of feeding mechanisms can improve the chip body insertion assembly efficiency.

[0019] 2. In this utility model, the workpiece body after insertion is moved to the unloading shell position by controlling the turntable, and the telescopic end of the electric push rod is extended so that the telescopic end of the electric push rod can drive the push block to move, so that the push block can push the workpiece body away from the fixed frame, so that the workpiece body falls into the inner side of the unloading shell for unloading. When the packaging box containing the workpiece body needs to be replaced, the sealing plate is moved to the front end of the unloading shell for fixing, thereby sealing the unloading shell and facilitating the unloading and packaging work. Attached Figure Description

[0020] Figure 1 This is a schematic diagram of the overall three-dimensional structure of this utility model;

[0021] Figure 2 This is a three-dimensional structural diagram of the chip hopper of this utility model;

[0022] Figure 3 This is a three-dimensional structural diagram of the lower pressure frame of this utility model;

[0023] Figure 4 This is a three-dimensional structural diagram of the turntable of this utility model;

[0024] Figure 5 This is a three-dimensional structural diagram of the material feeding shell of this utility model;

[0025] Figure 6 This is a schematic diagram of the planar cross-sectional structure of the sealing plate of this utility model.

[0026] Explanation of reference numerals in the attached figures:

[0027] 1. Assembly table; 2. Control panel; 3. Drive motor; 4. Turntable; 5. Fixing frame; 6. Workpiece body; 7. Support frame; 8. Electric push rod; 9. Push block; 10. Chip hopper; 11. Conveyor table; 12. Loading frame; 13. Pressing frame; 14. Infrared detection body; 15. Chip body; 16. Unloading shell; 17. Side block; 18. Frame; 19. Sealing plate; 20. Positioning hole; 21. Threaded block; 22. Positioning bolt. Detailed Implementation

[0028] Exemplary embodiments of the present invention will now be described in more detail with reference to the accompanying drawings. While exemplary embodiments of the present invention are shown in the drawings, it should be understood that the present invention may be implemented in various forms and should not be limited to the embodiments set forth herein. Rather, these embodiments are provided so that this invention will be thorough and complete, and will fully convey the scope of the invention to those skilled in the art.

[0029] like Figures 1 to 6As shown, an embodiment of this utility model provides a chip insertion machine with infrared detection function, including an assembly table 1, a control screen 2 fixedly installed on the assembly table 1, and a rotating mechanism, a feeding mechanism and a discharging mechanism.

[0030] The rotating mechanism is set on the assembly table 1. Multiple fixed frames 5 are fixedly set on the rotating mechanism. Each fixed frame 5 holds a workpiece body 6. The rotating mechanism includes a drive motor 3 fixedly set on the assembly table 1. A turntable 4 fixed to the multiple fixed frames 5 is fixedly installed on the output end of the drive motor 3.

[0031] The assembly table 1 is equipped with two sets of feeding mechanisms. The feeding mechanism includes a conveying component and a pressing component set on the assembly table 1. Each feeding mechanism is fixedly equipped with an infrared detection body 14. The conveying component includes a chip hopper 10 fixedly set on the assembly table 1. A conveying table 11 is fixedly installed on the chip hopper 10. A loading frame 12 is fixedly set on the assembly table 1. The pressing component includes a pressing frame 13 fixedly set on the assembly table 1. The infrared detection body 14 is installed on the pressing frame 13. The pressing frame 13 holds the chip body 15.

[0032] The drive motor 3, infrared detection body 14, chip hopper 10, loading rack 12, and pressing rack 13 are all electrically connected to the control panel 2. A first electric telescopic rod is fixedly mounted on the loading rack 12, and a second and third electric telescopic rods are fixedly mounted on the pressing rack 13. A vibrator is fixedly mounted on the chip hopper 10. The operator mounts the workpiece body 6 onto the loading rack 12, and then controls the first electric telescopic rod on the loading rack 12 to extend its telescopic end, mounting the workpiece body 6 onto the fixed frame 5. The control panel 2 then controls the drive motor 3 to operate, causing the drive motor to... The output of 3 can drive the turntable 4 to rotate, so that the turntable 4 moves the workpiece body 6 to the pressing position through the fixed frame 5. By controlling the vibration of the chip hopper 10, the chip body 15 is transported to the conveyor table 11. The second electric telescopic rod of the pressing frame 13 is controlled to clamp and move the chip body 15. The infrared detection body 14 detects the workpiece body 6 at the pressing position, and then the third electric telescopic rod presses the chip body 15 down onto the workpiece body 6. The rotation of the turntable 4, in conjunction with the two sets of feeding mechanisms, can improve the chip body 15 insertion assembly efficiency.

[0033] Figures 1 to 6As shown, the unloading mechanism is set on the assembly table 1. The unloading mechanism includes an unloading shell 16 fixedly installed on the assembly table 1. A sealing component is set on the unloading shell 16. A pushing component is set on the assembly table 1. The sealing component includes two side blocks 17 symmetrically fixedly installed on the unloading shell 16. A frame 18 is fixedly installed on each side block 17. A sealing plate 19 that contacts the unloading shell 16 is slidably installed between the two frame blocks 18. Two positioning holes 20 are opened on the sealing plate 19. A threaded block 21 is fixedly installed on the unloading shell 16. A positioning bolt 22 that matches the positioning hole 20 is threaded on the threaded block 21. The pushing component includes a support frame 7 fixedly installed on the assembly table 1. An electric push rod 8 is set on the support frame 7. A push block 9 is fixedly installed on the telescopic end of the electric push rod 8. The electric push rod 8 is electrically connected to the control panel 2.

[0034] By controlling the turntable 4, the workpiece body 6 after insertion is moved to the unloading shell 16 position. The telescopic end of the electric push rod 8 is extended, so that the telescopic end of the electric push rod 8 can drive the push block 9 to move, so that the push block 9 can push the workpiece body 6 away from the fixing frame 5, so that the workpiece body 6 falls into the inside of the unloading shell 16 for unloading. When the packaging box containing the workpiece body 6 is full and needs to be replaced, the positioning bolt 22 is unscrewed out of the inside of the current positioning hole 20, the sealing plate 19 is moved to the front end of the unloading shell 16, and the positioning bolt 22 is screwed into the inside of another positioning hole 20 for fixing, thereby sealing the unloading shell 16. After the packaging box is replaced, the sealing plate 19 is opened, so as to facilitate the unloading and packaging work.

[0035] Working principle: The operator installs the workpiece body 6 on the loading frame 12. The control panel 2 controls the extension of the first electric telescopic rod on the loading frame 12 to install the workpiece body 6 on the fixed frame 5. The drive motor 3 is controlled to run, so that the output end of the drive motor 3 can drive the turntable 4 to rotate. The turntable 4 moves the workpiece body 6 to the pressing position through the fixed frame 5. The vibrator of the chip hopper 10 is controlled to vibrate and transport the chip body 15 to the conveyor table 11. The second electric telescopic rod of the pressing frame 13 is controlled to move and clamp the chip body 15. The third electric telescopic rod presses the chip body 15 down onto the workpiece body 6. The turntable 4 is then controlled to rotate, so that the inserted workpiece body 6 is moved to the unloading shell 16. The extension of the electric push rod 8 is controlled to drive the push block 9 to move. The push block 9 pushes the workpiece body 6 away from the fixed frame 5, so that the workpiece body 6 falls into the inside of the unloading shell 16 for unloading.

[0036] The above description is the preferred embodiment of this utility model. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the principle of this utility model, and these improvements and modifications should also be considered within the protection scope of this utility model.

Claims

1. A chip insertion machine with infrared detection function, comprising an assembly station (1), characterized in that: It also includes a rotating mechanism, a feeding mechanism, and a discharging mechanism; The rotating mechanism is set on the assembly table (1), and multiple fixed frames (5) are provided on the rotating mechanism. Each fixed frame (5) holds a workpiece body (6). The assembly table (1) is provided with two sets of feeding mechanisms. The feeding mechanism includes a conveying component and a pressing component set on the assembly table (1). Each set of feeding mechanisms is provided with an infrared detection body (14). The unloading mechanism is set on the assembly table (1). The unloading mechanism includes an unloading shell (16) fixedly installed on the assembly table (1). A closing component is provided on the unloading shell (16). A pushing component is provided on the assembly table (1).

2. The chip inserter with infrared detection function according to claim 1, characterized in that: The assembly table (1) is equipped with a control panel (2).

3. The chip inserter with infrared detection function according to claim 2, characterized in that: The rotating mechanism includes a drive motor (3) mounted on the assembly table (1), and a turntable (4) fixed to multiple fixed frames (5) is fixedly installed on the output end of the drive motor (3).

4. The chip inserter with infrared detection function according to claim 3, characterized in that: The conveying assembly includes a chip hopper (10) disposed on the assembly table (1), a conveyor (11) fixedly installed on the chip hopper (10), and a loading rack (12) disposed on the assembly table (1).

5. The chip insertion machine with infrared detection function according to any one of claims 1-4, characterized in that: The pressing assembly includes a pressing frame (13) disposed on the assembly table (1), the infrared detection body (14) is mounted on the pressing frame (13), and the chip body (15) is held on the pressing frame (13).

6. The chip insertion machine with infrared detection function according to claim 1, characterized in that: The enclosure assembly includes two symmetrically fixed side blocks (17) on the feed shell (16). Each side block (17) is fixedly mounted with a frame (18). A sealing plate (19) that contacts the feed shell (16) is slidably mounted between the two frame blocks (18). Two positioning holes (20) are provided on the sealing plate (19). A threaded block (21) is fixedly mounted on the feed shell (16). A positioning bolt (22) that matches the positioning hole (20) is threaded onto the threaded block (21).

7. A chip insertion machine with infrared detection function according to claim 4, characterized in that: The pushing component includes a support frame (7) fixedly installed on the assembly table (1), an electric push rod (8) is provided on the support frame (7), and a push block (9) is fixedly installed on the telescopic end of the electric push rod (8).