An inductor coil soldering apparatus

Abstract

The utility model discloses an inductance coil soldering equipment, including soldering purification mechanism and the electric telescopic handle of installation in soldering purification mechanism inside, the bottom of soldering purification mechanism is provided with cooling fixed establishment, and the top of cooling fixed establishment is provided with coil placing tray, the soldering purification mechanism includes soldering support, the top fixed mounting of soldering support has soldering top board, one side fixed mounting of soldering top board has sprocket limit cover, one side fixed mounting of inside sprocket limit cover has first lift motor, wherein, the output fixed connection of first lift motor has sprocket transmission assembly, one side symmetry of sprocket transmission assembly is connected and has lift rotary lever, the outside symmetry of lift rotary lever is installed and has bevel gear transmission assembly, through dust absorption fan to the smoke and gas that soldering produces is absorbed, utilizes active carbon adsorption cylinder to the smoke and gas that soldering produces simultaneously carries out the purification, avoids the harm that smoke and gas causes staff.

Description

Technical Field

[0001] This utility model relates to the field of inductor coil production technology, specifically to an inductor coil soldering equipment. Background Technology

[0002] A coil is made by winding a wire one turn after another around an insulating tube. The wires are insulated from each other, and the insulating tube can be hollow or contain an iron core or a magnetic powder core. Inductors are devices that work on the principle of electromagnetic induction. They are widely used in various circuit systems and are important electronic components in circuit systems. In the production process of inductors, the leads of the inductors need to be soldered, which requires the use of soldering equipment.

[0003] Publication No. CN220407378U discloses a soldering device for inductor coil production. By fixing a placement tank to the top of a base, a conveyor belt to the top of the base near the placement tank, a water storage chamber to the top of the base near the conveyor belt, and a soldering chamber to the top of the base near a set of support rods, the device effectively achieves soldering and cooling of the inductor coil leads, preventing workers from being burned. However, this patent still has the following problems in actual use:

[0004] Although the water storage chamber of this soldering equipment for inductor coil production is fixed at the top of the base and near the conveyor belt, and the soldering chamber is fixed at the top of the base and near a set of support rods, effectively realizing the soldering and cooling of the inductor coil leads and preventing the risk of workers being burned, certain harmful gases are generated during the soldering of inductor coils. For example, sulfur dioxide: irritates the eyes and respiratory tract and may cause inflammation or occupational diseases; rosin volatiles: contain acetaldehyde, hydrocarbons, etc., which can irritate the respiratory tract and may cause allergic dermatitis. The equipment cannot collect and treat harmful gases, which will pose certain hazards to workers.

[0005] Therefore, an inductor coil soldering device is proposed to solve the problems mentioned above. Utility Model Content

[0006] The purpose of this invention is to provide an inductor coil soldering device to solve the problem mentioned in the background art that certain harmful gases are generated during the soldering of inductor coils, such as sulfur dioxide, which irritates the eyes and respiratory tract and may cause inflammation or occupational diseases, and rosin volatiles, which contain acetaldehyde, hydrocarbons, etc., which irritate the respiratory tract and may cause allergic dermatitis. The device cannot collect and treat these harmful gases, which may cause certain harm to workers.

[0007] To achieve the above objectives, this utility model provides the following technical solution: an inductor coil soldering device, including a solder purification mechanism and an electric telescopic rod installed inside the solder purification mechanism;

[0008] The bottom of the solder purification mechanism is provided with a cooling and fixing mechanism, and the top of the cooling and fixing mechanism is provided with a coil placement tray.

[0009] Also includes:

[0010] The solder purification mechanism includes a solder support, a solder top plate is fixedly installed on the top of the solder support, a sprocket limit cover is fixedly installed on one side of the solder top plate, and a first lifting motor is fixedly installed on the inner side of the sprocket limit cover.

[0011] The output end of the first lifting motor is fixedly connected to a sprocket drive assembly, a lifting rotating rod is symmetrically connected to one side of the sprocket drive assembly, and a bevel gear drive assembly is symmetrically installed on the outer side of the lifting rotating rod.

[0012] The bottom of the bevel gear transmission assembly is fixedly installed with a first lifting threaded rod, the outer side of the first lifting threaded rod is threadedly connected with a first lifting threaded sleeve, and a lifting plate is fixedly installed between the first lifting threaded sleeves.

[0013] Preferably, an installation cover is fixedly installed at the bottom center of the lifting plate, a flue gas absorption ring is fixedly installed at the bottom of the installation cover, flue gas absorption pipes are fixedly installed on both sides of the flue gas absorption ring, a purification box is fixedly installed at the top of the flue gas absorption pipe, an activated carbon adsorption cylinder is provided inside the purification box, and a dust suction fan is fixedly installed at the top of the activated carbon adsorption cylinder.

[0014] Preferably, the electric telescopic rod is fixedly installed on the top inner side of the mounting cover, a lifting plate is fixedly installed on the bottom of the electric telescopic rod, a rotating motor is fixedly installed on one side of the bottom of the lifting plate, a rotating gear is fixedly connected to the output end of the rotating motor, and a meshing gear is meshed on one side of the rotating gear.

[0015] Preferably, the meshing gear is rotatably connected to the lifting plate, an adjusting plate is fixedly installed at the bottom of the meshing gear, an adjusting motor is fixedly installed on one side of the adjusting plate, an adjusting threaded rod is fixedly connected to the output end of the adjusting motor, an adjusting threaded sleeve is threadedly connected to the outer side of the adjusting threaded rod, and a solder head is fixedly installed at the bottom of the adjusting threaded sleeve.

[0016] Preferably, the cooling fixing mechanism includes a cooling box, which is fixedly installed at the bottom of the solder bracket. Fan covers are fixedly installed on both sides of the top of the cooling box, and a cooling fan is fixedly installed inside the fan covers. Support columns are fixedly installed around the bottom inner side of the cooling box.

[0017] Preferably, a support top plate is fixedly installed on the top of the four support columns, a second lifting motor is fixedly installed at the bottom center of the cooling box, a second lifting threaded rod is fixedly connected to the output end of the second lifting motor, the second lifting threaded rod is rotatably connected to the support top plate, and a lifting threaded bracket is threadedly connected to the outer side of the second lifting threaded rod.

[0018] Preferably, a lifting sliding rod is fixedly installed around the top of the lifting threaded bracket, the coil placement plate is fixedly installed on the top of the lifting sliding rod, a plurality of placement slots are opened inside the coil placement plate, a compression spring is fixedly installed around the inside of the placement slot, and a compression block is fixedly installed at the end of the compression spring.

[0019] Compared with the prior art, the beneficial effects of this utility model are as follows: This inductor coil soldering equipment absorbs the fumes generated by soldering through a dust extraction fan, and simultaneously purifies the fumes using an activated carbon adsorption cylinder, preventing the fumes from harming workers. The clamping block presses the inductor coil firmly under the elastic force of the clamping spring, improving the stability of the inductor coil soldering. The specific details are as follows:

[0020] 1. By setting up a solder purification mechanism, not only can the first lifting motor drive the sprocket transmission assembly and the lifting rotating rod to rotate, causing the bevel gear transmission assembly to drive the first lifting threaded rod to rotate, but the first lifting threaded sleeve can also drive the lifting plate, the mounting cover, and the fume absorption ring to move up and down. The fume absorption ring is moved to the top of the coil placement tray, where the dust extraction fan absorbs the fumes generated by soldering, and the activated carbon adsorption cylinder is used to purify the fumes generated by soldering, preventing the fumes from causing harm to the workers. The electric telescopic rod drives the lifting plate to move up and down, and the rotating motor drives the rotating gear to rotate. Utilizing the meshing connection between the rotating gear and the meshing gear, the rotation of the adjustment plate can be realized. At the same time, the adjustment motor drives the adjustment threaded rod to rotate, causing the adjustment threaded sleeve to move the solder head, which can adjust the position of the solder head, making it convenient to solder multiple inductor coils.

[0021] 2. By setting up a cooling fixing mechanism, not only can the cooling fan quickly cool the soldered inductor coil, preventing burns to operators, but the second lifting motor also drives the second lifting threaded rod to rotate, causing the lifting threaded bracket to move the lifting sliding rod and coil placement tray up and down. This facilitates the picking up and placing of the inductor coil, and moves it into the cooling box for cooling. Under the elastic force of the compression spring, the clamping block presses the inductor coil, improving the stability of the soldered inductor coil. Attached Figure Description

[0022] Figure 1 This is a schematic diagram of the overall three-dimensional structure of this utility model;

[0023] Figure 2 This is a three-dimensional structural diagram of the solder purification mechanism in this utility model;

[0024] Figure 3 This is a three-dimensional cross-sectional structural diagram of the mounting hood and flue gas absorption ring in this utility model;

[0025] Figure 4 This is a three-dimensional cross-sectional structural diagram of the adjusting disc in this utility model;

[0026] Figure 5 This is a three-dimensional cross-sectional structural diagram of the cooling fixing mechanism in this utility model;

[0027] Figure 6 This is a three-dimensional structural diagram of the coil placement disk in this utility model.

[0028] In the diagram: 1. Solder purification mechanism; 101. Solder support; 102. Solder top plate; 103. Sprocket limit cover; 104. First lifting motor; 105. Sprocket transmission assembly; 106. Lifting rotating rod; 107. Bevel gear transmission assembly; 108. First lifting threaded rod; 109. First lifting threaded sleeve; 110. Lifting plate; 111. Mounting cover; 112. Flue gas absorption ring; 113. Flue gas absorption pipe; 114. Purification box; 115. Activated carbon adsorption cylinder; 116. Dust extraction fan; 117. Electric telescopic rod; 118. Lifting plate; 119. Rotating... 1. Motor; 120. Rotating gear; 121. Meshing gear; 122. Adjusting disc; 123. Adjusting motor; 124. Adjusting threaded rod; 125. Adjusting threaded sleeve; 126. Solder head; 2. Cooling fixing mechanism; 201. Cooling box; 202. Fan cover; 203. Cooling fan; 204. Support column; 205. Support top plate; 206. Second lifting motor; 207. Second lifting threaded rod; 208. Lifting threaded bracket; 209. Lifting sliding rod; 210. Coil placement disc; 211. Placement slot; 212. Compression spring; 213. Compression block. Detailed Implementation

[0029] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0030] Please see Figures 1-6This utility model provides a technical solution: an inductor coil soldering device, including a solder purification mechanism 1 and an electric telescopic rod 117 installed inside the solder purification mechanism 1. A cooling and fixing mechanism 2 is provided at the bottom of the solder purification mechanism 1, and a coil placement tray 210 is provided at the top of the cooling and fixing mechanism 2. The solder purification mechanism 1 includes a solder support 101, a solder top plate 102 is fixedly installed on the top of the solder support 101, and a sprocket limiting cover 103 is fixedly installed on one side of the solder top plate 102. A first lifting motor 104 is fixedly installed on one side of the interior of component 03. A sprocket drive assembly 105 is fixedly connected to the output end of the first lifting motor 104. A lifting rotating rod 106 is symmetrically connected to one side of the sprocket drive assembly 105. A bevel gear drive assembly 107 is symmetrically installed on the outer side of the lifting rotating rod 106. A first lifting threaded rod 108 is fixedly installed at the bottom of the bevel gear drive assembly 107. A first lifting threaded sleeve 109 is threadedly connected to the outer side of the first lifting threaded rod 108. A lifting plate 110 is fixedly installed between the sleeves 109. A mounting cover 111 is fixedly installed at the bottom center of the lifting plate 110. A flue gas absorption ring 112 is fixedly installed at the bottom of the mounting cover 111. Flue gas absorption pipes 113 are fixedly installed on both sides of the flue gas absorption ring 112. A purification box 114 is fixedly installed at the top of the flue gas absorption pipes 113. An activated carbon adsorption cylinder 115 is installed inside the purification box 114. A dust extraction fan 116 is fixedly installed at the top of the activated carbon adsorption cylinder 115. The chain is driven by the first lifting motor 104. The rotation of the wheel drive assembly 105 and the lifting rotating rod 106 causes the bevel gear drive assembly 107 to drive the first lifting threaded rod 108 to rotate. At the same time, the first lifting threaded sleeve 109 drives the lifting plate 110, the mounting cover 111 and the fume absorption ring 112 to move up and down, moving the fume absorption ring 112 to the top of the coil placement tray 210. The dust extraction fan 116 absorbs the fumes generated by soldering, and the activated carbon adsorption cylinder 115 purifies the fumes generated by soldering, preventing the fumes from causing harm to the workers.

[0031] An electric telescopic rod 117 is fixedly installed on the top inner side of the mounting cover 111. A lifting plate 118 is fixedly installed at the bottom of the electric telescopic rod 117. A rotary motor 119 is fixedly installed on one side of the bottom of the lifting plate 118. A rotary gear 120 is fixedly connected to the output end of the rotary motor 119. A meshing gear 121 is meshed with one side of the rotary gear 120. The meshing gear 121 is rotatably connected to the lifting plate 118. An adjusting plate 122 is fixedly installed at the bottom of the meshing gear 121. An adjusting motor 123 is fixedly installed on one side of the adjusting plate 122. An adjusting threaded rod 124 is fixedly connected to the output end of the adjusting motor 123. An adjusting threaded sleeve 125 is threadedly connected to the outer side of the adjusting threaded rod 124. A solder head 126 is fixedly installed at the bottom of the adjusting threaded sleeve 125. The lifting plate 118 is moved up and down by the electric telescopic rod 117, and the rotating motor 119 is started to drive the rotating gear 120 to rotate. By utilizing the meshing connection between the rotating gear 120 and the meshing gear 121, the adjusting plate 122 can be rotated. At the same time, the adjusting motor 123 is started to drive the adjusting threaded rod 124 to rotate, so that the adjusting threaded sleeve 125 drives the solder head 126 to move, which can adjust the position of the solder head 126, making it convenient to solder multiple inductor coils.

[0032] The cooling fixing mechanism 2 includes a cooling box 201, which is fixedly installed at the bottom of the solder support 101. Fan covers 202 are fixedly installed on both sides of the top of the cooling box 201. A cooling fan 203 is fixedly installed inside the fan covers 202. Support columns 204 are fixedly installed around the bottom inner side of the cooling box 201. A support top plate 205 is fixedly installed on the top of the four support columns 204. A second lifting motor 206 is fixedly installed at the center of the bottom of the cooling box 201. A second lifting threaded rod 207 is fixedly connected to the output end of the second lifting motor 206. The second lifting threaded rod 207 is rotatably connected to the support top plate 205. A lifting threaded bracket 208 is threadedly connected to the outer side of the second lifting threaded rod 207. Lifting sliding rods 209 are fixedly installed around the top of the lifting threaded bracket 208. (Coil placement tray 2) The coil placement tray 210 is fixedly installed on the top of the lifting sliding rod 209. Several placement slots 211 are opened inside the coil placement tray 210. Compression springs 212 are fixedly installed around the inside of the placement slots 211. Compression blocks 213 are fixedly installed at the ends of the compression springs 212. The cooling fan 203 is used to quickly cool the soldered inductor coil to avoid burns to the operator. At the same time, the second lifting motor 206 drives the second lifting threaded rod 207 to rotate, so that the lifting threaded bracket 208 drives the lifting sliding rod 209 and the coil placement tray 210 to move up and down. This not only makes it easier to pick up and place the inductor coil, but also moves it into the cooling box 201 for cooling. Under the elastic force of the compression springs 212, the compression blocks 213 press the inductor coil to improve the stability of the soldering of the inductor coil.

[0033] Working principle: Before using this type of inductor coil soldering equipment, it is necessary to check the overall condition of the device to ensure it can operate normally. Figure 1 - Figure 6 As shown, firstly, the first lifting motor 104 drives the sprocket transmission assembly 105 and the lifting rotating rod 106 to rotate, causing the bevel gear transmission assembly 107 to drive the first lifting threaded rod 108 to rotate. Simultaneously, the first lifting threaded sleeve 109 drives the lifting plate 110, the mounting cover 111, and the fume absorption ring 112 to move up and down, moving the fume absorption ring 112 to the top of the coil placement tray 210. The dust extraction fan 116 absorbs the fumes generated by soldering, while the activated carbon adsorption cylinder 115 purifies the fumes, preventing harm to workers. Secondly, the electric telescopic rod 117 drives the lifting plate 118 to move up and down, and the rotating motor 119 drives the rotating gear 120 to rotate. Utilizing the meshing connection between the rotating gear 120 and the meshing gear 121, it is possible to achieve… The rotation of the adjusting disc 122 simultaneously activates the adjusting motor 123, which drives the adjusting threaded rod 124 to rotate. This causes the adjusting threaded sleeve 125 to move the solder head 126, allowing for adjustment of the position of the solder head 126. This facilitates soldering multiple inductor coils. Finally, the cooling fan 203 rapidly cools the soldered inductor coils to prevent burns to operators. Simultaneously, the second lifting motor 206 drives the second lifting threaded rod 207 to rotate, causing the lifting threaded bracket 208 to move the lifting sliding rod 209 and the coil placement disc 210 up and down. This not only facilitates the handling and placement of the inductor coils but also moves them into the cooling box 201 for cooling. Under the elastic force of the compression spring 212, the compression block 213 presses the inductor coil, improving the stability of the inductor coil soldering.

[0034] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. An inductor coil soldering device, comprising a solder purification mechanism (1) and an electric telescopic rod (117) installed inside the solder purification mechanism (1). The bottom of the solder purification mechanism (1) is provided with a cooling fixing mechanism (2), and the top of the cooling fixing mechanism (2) is provided with a coil placement plate (210). Its features are, Also includes: The solder purification mechanism (1) includes a solder support (101), a solder top plate (102) is fixedly installed on the top of the solder support (101), a sprocket limit cover (103) is fixedly installed on one side of the solder top plate (102), and a first lifting motor (104) is fixedly installed on the inner side of the sprocket limit cover (103). Among them, the output end of the first lifting motor (104) is fixedly connected to a sprocket drive assembly (105), and a lifting rotating rod (106) is symmetrically connected to one side of the sprocket drive assembly (105). A bevel gear drive assembly (107) is symmetrically installed on the outer side of the lifting rotating rod (106). Among them, a first lifting threaded rod (108) is fixedly installed at the bottom of the bevel gear transmission assembly (107), a first lifting threaded sleeve (109) is threadedly connected to the outer side of the first lifting threaded rod (108), and a lifting plate (110) is fixedly installed between the first lifting threaded sleeves (109).

2. The inductor coil soldering equipment according to claim 1, characterized in that: An installation cover (111) is fixedly installed at the bottom center of the lifting plate (110). A flue gas absorption ring (112) is fixedly installed at the bottom of the installation cover (111). Flue gas absorption pipes (113) are fixedly installed on both sides of the flue gas absorption ring (112). A purification box (114) is fixedly installed at the top of the flue gas absorption pipe (113). An activated carbon adsorption cylinder (115) is provided inside the purification box (114). A dust suction fan (116) is fixedly installed at the top of the activated carbon adsorption cylinder (115).

3. The inductor coil soldering equipment according to claim 2, characterized in that: The electric telescopic rod (117) is fixedly installed on the top inner side of the mounting cover (111). A lifting plate (118) is fixedly installed at the bottom of the electric telescopic rod (117). A rotating motor (119) is fixedly installed on one side of the bottom of the lifting plate (118). A rotating gear (120) is fixedly connected to the output end of the rotating motor (119). A meshing gear (121) is meshed on one side of the rotating gear (120).

4. The inductor coil soldering equipment according to claim 3, characterized in that: The meshing gear (121) is rotatably connected to the lifting plate (118). An adjusting plate (122) is fixedly installed at the bottom of the meshing gear (121). An adjusting motor (123) is fixedly installed on one side of the adjusting plate (122). An adjusting threaded rod (124) is fixedly connected to the output end of the adjusting motor (123). An adjusting threaded sleeve (125) is threadedly connected to the outer side of the adjusting threaded rod (124). A solder head (126) is fixedly installed at the bottom of the adjusting threaded sleeve (125).

5. The inductor coil soldering equipment according to claim 1, characterized in that: The cooling fixing mechanism (2) includes a cooling box (201), which is fixedly installed at the bottom of the solder bracket (101). Fan covers (202) are fixedly installed on both sides of the top of the cooling box (201). A cooling fan (203) is fixedly installed inside the fan cover (202). Support columns (204) are fixedly installed around the bottom inner side of the cooling box (201).

6. The inductor coil soldering equipment according to claim 5, characterized in that: A support top plate (205) is fixedly installed on the top of the four support columns (204). A second lifting motor (206) is fixedly installed at the bottom center of the cooling box (201). A second lifting threaded rod (207) is fixedly connected to the output end of the second lifting motor (206). The second lifting threaded rod (207) is rotatably connected to the support top plate (205). A lifting threaded bracket (208) is threadedly connected to the outer side of the second lifting threaded rod (207).

7. The inductor coil soldering equipment according to claim 6, characterized in that: The lifting threaded bracket (208) is fixedly installed with a lifting sliding rod (209) around its top. The coil placement plate (210) is fixedly installed on the top of the lifting sliding rod (209). The coil placement plate (210) has several placement slots (211) inside. The placement slots (211) are fixedly installed with compression springs (212) around their interior. The ends of the compression springs (212) are fixedly installed with compression blocks (213).

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