An autonomous spill-proof material dust collecting and processing device
The autonomous anti-overflow dust collection and treatment device solves the problem of overflow during dust collection, realizes automated screening and storage, reduces operating costs and environmental pollution, and improves the practicality and efficiency of the device.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- NANYANG LIAOYUAN ROAD CONSTR MASCH CO LTD
- Filing Date
- 2025-06-26
- Publication Date
- 2026-07-10
AI Technical Summary
Existing dust collection and treatment devices are prone to overflow during the dust collection process, leading to environmental pollution and equipment damage. They also have limited functionality, require additional manpower and equipment for screening, increasing operating costs and reducing efficiency.
Design an independent anti-overflow dust collection and treatment device, which includes an overflow chamber and a screening component to achieve real-time monitoring and overflow storage. The overflow situation can be observed through an observation window, and the device is combined with a drive motor and a buffer structure for automated screening and discharge.
It effectively avoids dust overflow, reduces environmental pollution, improves operational efficiency, reduces cleaning labor costs, achieves automated screening and storage, and enhances the practicality of the equipment.
Smart Images
Figure CN224475291U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of dust collection and treatment technology, specifically to an autonomous anti-overflow dust collection and treatment device. Background Technology
[0002] Dust collection and treatment technology is a series of technologies for capturing, treating, and controlling air pollutants such as dust and particulate matter generated during industrial production processes. Its main purpose is to reduce or eliminate the harm of dust to the environment, human health, and production facilities. It separates, filters, and purifies dust using various physical, chemical, or mechanical principles to ensure that exhaust emissions meet environmental standards.
[0003] In the field of dust collection and treatment, autonomous anti-overflow dust collection and treatment devices are mainly used in certain working conditions where dust overflows during collection due to insufficient storage space or failure of equipment to discharge materials in a timely manner, leading to a decrease in dust collection efficiency and quality, and easily causing environmental pollution and equipment damage. Autonomous anti-overflow devices, through a structure designed with convenient discharge and anti-overflow functions, can monitor the dust status in real time during dust collection, while simultaneously discharging materials conveniently and efficiently, thereby effectively preventing dust overflow.
[0004] In the process of realizing this utility model, the inventors discovered the following problems with the existing technology: 1. Common dust collection and processing devices are not convenient for effectively preventing the dust collected inside from overflowing. As a result, when the collection is full, the material overflows directly from the inside of the device, affecting the working environment and causing trouble for subsequent cleaning, thus increasing operating costs; 2. Common dust collection and processing devices only have simple collection and storage capabilities, and their functions are relatively limited. The collected dust needs to be screened with additional manpower and equipment before it can be processed, which increases operating costs, reduces operating efficiency, and has poor practicality. Utility Model Content
[0005] The purpose of this utility model is to provide an autonomous anti-overflow dust collection and treatment device to solve the problems mentioned in the background art, which are not convenient for effectively preventing the dust collected inside from overflowing. As a result, the material overflows directly from the inside of the device after it is full. The device has a relatively simple function, and the collected dust needs to be screened with additional manpower and equipment, which increases the operating cost and reduces the operating efficiency. To achieve the above objectives, this utility model provides the following technical solution: an autonomous anti-overflow dust collection and treatment device, comprising a box body, several bottom columns installed at the bottom of the box body, an opening at the bottom of one side of the box body, an observation window installed inside the opening, a door hinged to the side of the box body near the observation window, a first handle installed on one side of the door, a top plate installed at the top of the box body, an overflow hopper installed at the bottom of the box body, a discharge pipe installed at the bottom of the overflow hopper, a dust fan installed at the other end of the discharge pipe, a discharge pipe installed at one side of the dust fan, an inlet installed at the other end of the discharge pipe, mounting frames installed on both sides of the top of the inner wall of the box body, overflow ports opened at both ends of the top of the mounting frames, an overflow cavity opened at the bottom of the overflow ports, and a slidable screening assembly connected to the bottom of both sides of the inner wall of the mounting frames.
[0006] The screening assembly includes a base slidably connected to the bottom ends of both sides of the inner wall of the mounting frame. A second handle is installed on one side of the base, and a collection box is installed on the top of the base. Several baffle plates are hinged to one side of the collection box. Several sliding grooves are formed on both sides of the inner wall of the collection box. A drive motor is installed on one side of the sliding groove, and a screw is installed on one side of the drive motor. A pusher plate is threadedly connected to the surface of the screw. A slide rod is slidably connected to the end of the baffle plate away from the screw. A support plate is installed at the bottom of the sliding groove, and several buffer springs are installed on the top of the support plate. A multi-stage filter plate is installed on the top of the buffer springs. A vibration motor is installed at the bottom of the multi-stage filter plate, and a buffer pad is installed on the surface of the multi-stage filter plate.
[0007] More preferably, the bottom columns are symmetrically distributed about the horizontal center line of the box.
[0008] More preferably, the door is connected to the box body via a first handle to form an opening and closing structure.
[0009] More preferably, the base is connected to the collection box via a second handle to form a pull-out structure.
[0010] More preferably, the multi-stage sieve plate forms a buffer structure with a buffer spring and a support plate.
[0011] In a further preferred embodiment, the pusher plate forms a transmission structure with the drive motor via a screw.
[0012] More preferably, the pusher plate and the slide rod form a sliding structure.
[0013] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0014] In this invention, through the design improvement of the anti-overflow component, the collected overflowing dust material can be stored inside a specially designed overflow chamber, and the overflow situation can be observed in real time, facilitating timely and flexible adjustments in the future. This effectively avoids environmental pollution caused by dust overflow and reduces the additional labor costs of cleaning operations.
[0015] In this invention, through the design improvement of the screening component, the dust collected inside the device can be screened in real time and efficiently, and can be stored separately. It can also be easily retrieved and placed in the device without the need for additional manpower and equipment to assist in the operation, thereby reducing operating costs and improving operating efficiency and the practicality of the device. Attached Figure Description
[0016] Figure 1 This is a front view structural diagram of the present invention;
[0017] Figure 2 This is a schematic diagram of the internal cross-sectional structure of the box body of this utility model;
[0018] Figure 3 This is a schematic diagram of the exploded internal structure of the box body of this utility model;
[0019] Figure 4 This is an exploded view of the sieving component of this utility model.
[0020] In the diagram: 1. Box body; 2. Base column; 3. Opening; 4. Observation window; 5. Box door; 6. First handle; 7. Top plate; 8. Overflow hopper; 9. Discharge pipe; 10. Dust fan; 11. Discharge pipe; 12. Inlet; 13. Mounting frame; 14. Overflow port; 15. Overflow chamber; 16. Screening assembly; 1601. Base; 1602. Second handle; 1603. Collection box; 1604. Baffle plate; 1605. Slide chute; 1606. Drive motor; 1607. Screw; 1608. Push plate; 1609. Slide rod; 1610. Support plate; 1611. Buffer spring; 1612. Multi-stage filter plate; 1613. Vibration motor; 1614. Buffer pad. Detailed Implementation
[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.
[0022] Please see Figures 1 to 4 This utility model provides a technical solution: an autonomous anti-overflow dust collection and treatment device, including a box body 1, a plurality of bottom columns 2 installed at the bottom of the box body 1, an opening 3 at the bottom end of one side of the box body 1, an observation window 4 installed inside the opening 3, a box door 5 hinged to the side of the box body 1 near the observation window 4, a first handle 6 installed on one side of the box door 5, a top plate 7 installed at the top of the box body 1, an overflow hopper 8 installed at the bottom of the box body 1, a discharge pipe 9 installed at the bottom of the overflow hopper 8, a dust blower 10 installed at the other end of the discharge pipe 9, a discharge pipe 11 installed at one side of the dust blower 10, an inlet 12 installed at the other end of the discharge pipe 11, mounting frames 13 installed on both sides of the top of the inner wall of the box body 1, overflow ports 14 opened at both ends of the top of the mounting frames 13, an overflow cavity 15 opened at the bottom of the overflow ports 14, and a slidable screening assembly 16 connected to the bottom of both sides of the inner wall of the mounting frames 13.
[0023] The screening assembly 16 includes a base 1601 slidably connected to the bottom ends of both sides of the inner wall of the mounting frame 13. A second handle 1602 is installed on one side of the base 1601, and a collection box 1603 is installed on the top of the base 1601. Several baffles 1604 are hinged to one side of the collection box 1603. Several grooves 1605 are formed on both sides of the inner wall of the collection box 1603. A drive motor 1606 is installed on one side of the groove 1605, and a screw 1607 is installed on one side of the drive motor 1606. A pusher plate 1608 is threadedly connected to the surface of the screw 1607. A slide rod 1609 is slidably connected to the end of the baffle plate 1604 away from the screw 1607. A support plate 1610 is installed at the bottom of the slide groove 1605. Several buffer springs 1611 are installed on the top of the support plate 1610. A multi-stage filter plate 1612 is installed on the top of the buffer springs 1611. A vibration motor 1613 is installed at the bottom of the multi-stage filter plate 1612. A buffer pad 1614 is installed on the surface of the multi-stage filter plate 1612.
[0024] In this embodiment, as Figure 1 As shown, the bottom columns 2 are symmetrically distributed about the horizontal center line of the box 1. The symmetrical layout design can effectively balance the structural load of the box 1, prevent tilting or instability caused by the asymmetry of the center of gravity, and also improve the stability and uniformity of the overall structure, reduce deformation or fatigue problems caused by uneven stress, and improve the durability and reliability of the system.
[0025] In this embodiment, as Figure 1 As shown, the door 5 is connected to the box body 1 by the first handle 6 to form an opening and closing structure. The design of the opening and closing structure allows the first handle 6 to be pulled easily and quickly to open the door 5, thereby facilitating the discharge of materials from the internal screening components 16.
[0026] In this embodiment, as Figure 4 As shown, the base 1601 and the collection box 1603 form a pull-out structure through the second handle 1602. Through the design improvement of the pull-out structure, the base 1601 and the collection box 1603 can be smoothly slid out by pulling the second handle 1602, which facilitates the subsequent updating and replacement of the collection box 1603 and the convenient maintenance of the internal mechanism without the need for cumbersome disassembly and assembly steps, thus improving work efficiency.
[0027] In this embodiment, as Figure 4 As shown, the multi-stage screen plate forms a buffer structure with the buffer spring 1611 and the support plate 1610. The design of the buffer structure can effectively absorb the impact force of the screen plate during vibration, reduce the pressure transmitted to the collection box 1603 and other mechanical components, ensure the high efficiency and high quality of the screening process, and, together with the design of the buffer pad 1614, further avoid the impact and collision during vibration, protect the inner wall of the collection box 1603 and mechanical components from damage, extend the service life of the equipment, reduce maintenance costs, and improve the stability and reliability of the system.
[0028] In this embodiment, as Figure 4 As shown, the pusher plate 1608 forms a transmission structure with the drive motor 1606 via the screw 1607. The design of the transmission structure enables the pusher plate 1608 to be flexibly moved in the horizontal direction by the drive motor 1606, so as to realize automated and efficient pushing and discharging operations, improve work efficiency and reduce work costs.
[0029] In this embodiment, as Figure 4 As shown, the pusher plate 1608 and the slide bar 1609 form a sliding structure. The design of the sliding structure can ensure that the pusher plate 1608 can be smoothly and stably adjusted along the direction of the slide bar 1609, which helps to improve the efficiency and quality of the pushing operation.
[0030] The usage and advantages of this utility model: The self-contained anti-overflow dust collection and treatment device operates as follows:
[0031] like Figure 1 , Figure 2 , Figure 3 and Figure 4As shown, firstly, the operator feeds the dust material into the collection box 1603 through the feed inlet 12. Then, multiple vibrating motors 1613 installed inside the collection box 1603 are started simultaneously to begin screening the dust material falling onto the surface of the multi-stage filter plates 1612. When too much dust material accumulates and an overflow occurs, the material will first be discharged from the overflow ports 14 at both ends of the top of the mounting frame 13, falling into the dedicated overflow chamber 15, and finally onto the surface of the overflow hopper 8. At this time, the overflow situation can be observed through the observation window 4 on one side of the box 1, and the feeding speed can be adjusted or the material can be transferred and discharged. After processing is completed... Afterwards, the dust fan 10 can be started to drive the dust material accumulated on the surface of the overflow hopper 8 back into the inlet 12 for collection. When it is necessary to transfer and discharge the internally stored and collected material, the first handle 6 can be pulled to quickly open the box door 5, and then the second handle 1602 can be pulled to slide out the base 1601 and the collection box 1603, so that the transfer and replacement operation can be carried out directly. Alternatively, the handle on the side of the baffle plate 1604 can be opened, and then the corresponding drive motor 1606 can be started to drive the pusher plate 1608 to automatically discharge the dust material of the corresponding specification.
[0032] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely preferred examples and are not intended to limit the utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.
Claims
1. A self-contained anti-overflow dust collection and treatment device, comprising a housing (1), characterized in that: The bottom of the box (1) is equipped with several bottom columns (2). A passage (3) is opened at the bottom end of one side of the box (1). An observation window (4) is installed inside the passage (3). A box door (5) is hinged to the side of the box (1) near the observation window (4). A first handle (6) is installed on one side of the box door (5). A top plate (7) is installed on the top of the box (1). An overflow hopper (8) is installed at the bottom of the box (1). One end of a discharge pipe (9) is installed at the bottom of the overflow hopper (8). A dust fan is installed at the other end of the discharge pipe (9). The dust blower (10) has a discharge pipe (11) installed on one side, and a feed inlet (12) installed on the other end of the discharge pipe (11). Mounting frames (13) are installed on both sides of the top of the inner wall of the housing (1). Overflow ports (14) are opened at both ends of the top of the mounting frames (13), and overflow chambers (15) are opened at the bottom of the overflow ports (14). Screening components (16) are slidably connected to the bottom ends of both sides of the inner wall of the mounting frames (13). The screening components (16) include components slidably connected to the bottom ends of both sides of the inner wall of the mounting frames (13). A base (1601) is provided, with a second handle (1602) installed on one side. A collection box (1603) is installed on the top of the base (1601). Several baffles (1604) are hinged to one side of the collection box (1603). Several sliding grooves (1605) are provided on both sides of the inner wall of the collection box (1603). A drive motor (1606) is installed on one side of the sliding groove (1605). A screw (1607) is installed on one side of the drive motor (1606). The surface of the screw (1607) is threaded. A pusher plate (1608) is attached, and a slide rod (1609) is slidably connected to the end of the baffle plate (1604) away from the screw (1607). A support plate (1610) is installed at the bottom of the slide groove (1605), and several buffer springs (1611) are installed on the top of the support plate (1610). A multi-stage filter plate (1612) is installed on the top of the buffer springs (1611), and a vibration motor (1613) is installed at the bottom of the multi-stage filter plate (1612). A buffer pad (1614) is installed on the surface of the multi-stage filter plate (1612).
2. The self-contained anti-overflow dust collection and treatment device according to claim 1, characterized in that: The bottom column (2) is symmetrically distributed about the horizontal center line of the box (1).
3. The self-contained anti-overflow dust collection and treatment device according to claim 1, characterized in that: The door (5) is connected to the box body (1) by the first handle (6) to form an opening and closing structure.
4. The self-contained anti-overflow dust collection and treatment device according to claim 1, characterized in that: The base (1601) is connected to the collection box (1603) via the second handle (1602) to form a pull-out structure.
5. The self-contained anti-overflow dust collection and treatment device according to claim 1, characterized in that: The multi-stage sieve plate forms a buffer structure with a buffer spring (1611) and a support plate (1610).
6. The self-contained anti-overflow dust collection and treatment device according to claim 1, characterized in that: The pusher plate (1608) forms a transmission structure with the drive motor (1606) via the screw (1607).
7. The self-contained anti-overflow dust collection and treatment device according to claim 1, characterized in that: The pusher plate (1608) and the slide bar (1609) form a sliding structure.