A device for quickly and uniformly melting raw materials for resin production

Abstract

The utility model relates to resin processing technical field discloses a kind of resin production raw material rapid and even melting device, including heating tank, the top of heating tank is fixedly connected with fixed seat, the top of fixed seat is fixedly connected with limit board, the side of limit board is fixedly connected with connecting frame, the inner wall of connecting frame is fixedly connected with telescopic ware, the driving end of telescopic ware is fixedly connected with sliding baffle, the top of limit board is fixedly connected with support plate, the top of support plate is fixedly connected with feed tank, the bottom of feed tank is fixedly connected with discharge pipe. In the utility model, by starting telescopic ware, the driving end of telescopic ware drives sliding baffle to move, sliding baffle inner wall is equipped with hole, material can be flowed into discharge pipe by feed tank, telescopic ware further drives sliding baffle to move on limit board inner wall, and the flow of material is accurately controlled.

Description

Technical Field

[0001] This utility model relates to the field of resin processing technology, and in particular to a device for rapidly and uniformly melting resin production raw materials. Background Technology

[0002] Resin is an important raw material widely used in various industrial products, especially in the fields of plastics, coatings, and composite materials. In the resin production process, the raw material is usually in solid or semi-solid form and must be heated and melted before it can enter the subsequent processing stage. In order to ensure the quality of resin and production efficiency, how to achieve rapid and uniform melting of raw materials has become an important direction for technological improvement in the resin production industry.

[0003] Traditional resin production raw material melting devices consist of a heating tank, an electric heating tube or a hot fluid device, a stirring device, a temperature control device, a discharge pipe, and a safety device. Its working principle is to heat the resin to the melting temperature through the heating device, the stirring device to ensure uniform heating, the temperature control device to maintain an appropriate temperature, and finally discharge the melted resin through the discharge pipe.

[0004] Traditional resin production raw material melting devices rely on manual feeding of raw materials. This method is limited by human factors and equipment precision, resulting in unstable feeding volume, which in turn affects the uniformity of the melting process and the quality of the resin. Therefore, a rapid and uniform resin production raw material melting device is proposed to solve the above problems. Utility Model Content

[0005] To overcome the above shortcomings, this utility model provides a rapid and uniform melting device for resin production raw materials, aiming to improve the problem that existing resin production raw material melting devices cannot quantitatively feed materials.

[0006] To achieve the above objectives, the present invention adopts the following technical solution:

[0007] A device for rapidly and uniformly melting resin production raw materials includes a heating tank, a fixed base fixedly connected to the top of the heating tank, a limiting plate fixedly connected to the top of the fixed base, a connecting frame fixedly connected to one side of the limiting plate, an expansion joint fixedly connected to the inner wall of the connecting frame, a sliding baffle fixedly connected to the driving end of the expansion joint, a support plate fixedly connected to the top of the limiting plate, a feeding box fixedly connected to the top of the support plate, a discharge pipe fixedly connected to the bottom of the feeding box, a feeding port fixedly connected to the inner wall of the fixed base, and a driving assembly provided on the top of the heating tank.

[0008] As a further description of the above technical solution:

[0009] The drive assembly includes a motor, a rotating column is fixedly connected to the drive end of the motor, and a plurality of stirring rods are fixedly connected to the outer wall of the rotating column.

[0010] As a further description of the above technical solution:

[0011] Two connecting rods are fixedly connected to the outer wall of the rotating column, and a scraper is fixedly connected to one end of each of the two connecting rods.

[0012] As a further description of the above technical solution:

[0013] A discharge pipe is fixedly connected to the bottom of the heating tank, and a fixing ring is fixedly connected to the outer wall of the heating tank;

[0014] As a further description of the above technical solution:

[0015] The bottom of the fixing ring is fixedly connected to three support blocks, and the top of the heating tank is fixedly equipped with a thermometer.

[0016] As a further description of the above technical solution:

[0017] The outer wall of the heating tank is equipped with an exhaust gas processor, and the outer wall of the heating tank is equipped with a controller;

[0018] As a further description of the above technical solution:

[0019] The top of the sliding baffle is slidably connected to the bottom of the feed pipe, the two sides of the sliding baffle are slidably connected to the inner wall of the limiting plate, and the outer wall of the feed inlet is fixedly connected to the inner wall of the heating tank.

[0020] As a further description of the above technical solution:

[0021] The bottom of the motor is fixedly connected to the top of the heating tank, and the outer wall of the connecting rod is in contact with the inner wall of the heating tank.

[0022] This utility model has the following beneficial effects:

[0023] 1. In this utility model, by activating the telescopic device, the driving end of the telescopic device drives the sliding baffle to move. The inner wall of the sliding baffle is provided with holes, which allows the material to flow downward through the feed box into the discharge pipe. The telescopic device further drives the sliding baffle to move on the inner wall of the limiting plate, precisely controlling the flow of material. When it is necessary to pause or stop the material flow, the sliding baffle moves to block the discharge pipe, thereby controlling the precise feeding of material. By controlling the position of the sliding baffle, it is ensured that the amount of resin raw material fed each time is consistent, avoiding too much or too little raw material feeding, realizing quantitative feeding, avoiding the reduction of heating efficiency caused by uneven feeding of raw materials, and ensuring the stability of the production process.

[0024] 2. In this utility model, when the raw materials are completely melted and the materials are discharged, the motor is started, and the motor drives the two connecting rods to rotate. The movement of the connecting rods causes the scraper to scrape on the inner wall of the heating tank, which promptly removes the residual resin liquid on the inner wall of the heating tank. As the resin melts, the scraper continuously cleans the melted resin, avoiding the blockage of equipment pipes due to resin solidification and ensuring a smooth production process. Attached Figure Description

[0025] Figure 1 This is a three-dimensional schematic diagram of a rapid and uniform melting device for resin production raw materials proposed in this utility model.

[0026] Figure 2 This is a schematic diagram of the feeding pipe of a resin production raw material rapid and uniform melting device proposed in this utility model.

[0027] Figure 3 This is a schematic diagram of the scraper structure of a resin production raw material rapid and uniform melting device proposed in this utility model.

[0028] Figure 4 for Figure 2 Enlarged view of point A in the middle.

[0029] Legend:

[0030] 1. Support block; 2. Fixing ring; 3. Heating tank; 4. Fixing seat; 5. Limiting plate; 6. Connecting frame; 7. Expansion joint; 8. Sliding baffle; 9. Support plate; 10. Feed box; 11. Discharge pipe; 12. Feed inlet; 13. Motor; 14. Rotating column; 15. Stirring rod; 16. Connecting rod; 17. Scraper; 18. Discharge pipe; 19. Thermometer; 20. Waste gas processor; 21. Controller. Detailed Implementation

[0031] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0032] Reference Figure 1 , Figure 3 and Figure 4This utility model provides an embodiment of a rapid and uniform melting device for resin production raw materials, including a heating tank 3. The heating tank 3 is the core component, responsible for storing and heating the resin raw materials. A fixing seat 4 is fixedly connected to the top of the heating tank 3, providing an installation base for subsequent components. A limiting plate 5 is fixedly connected to the top of the fixing seat 4, which serves to limit and guide, ensuring the accurate position of subsequent components during operation and preventing unnecessary displacement. A connecting frame 6 is fixedly connected to one side of the limiting plate 5, which serves to connect and fix the components, providing a base for the installation of subsequent components. An expansion joint 7 is fixedly connected to the inner wall of the connecting frame 6, providing power to the device.

[0033] The drive end of the expansion joint 7 is fixedly connected to a sliding baffle 8, which controls the flow rate of resin raw material and can slide on the limiting plate 5 to adjust the amount of raw material fed. The top of the limiting plate 5 is fixedly connected to a support plate 9, which further enhances the stability of the structure and prevents the components from vibrating or loosening during operation. The top of the support plate 9 is fixedly connected to a feed box 10, which is used to store resin raw material. The bottom of the feed box 10 is fixedly connected to a discharge pipe 11 to ensure that the resin raw material can flow smoothly from the feed box 10 into the heating tank 3 and ensure a continuous supply of material. The inner wall of the fixed seat 4 is fixedly connected to a feed port 12, which provides an entrance for the input of resin raw material to facilitate the injection of material. The top of the heating tank 3 is equipped with a drive assembly.

[0034] Reference Figures 1 to 3 The drive assembly includes a motor 13, which provides power for the stirring of the device. A rotating column 14 is fixedly connected to the drive end of the motor 13. The function of the rotating column 14 is to transmit the rotational motion of the motor 13 to the subsequent components to ensure the efficient operation of the entire device. Multiple stirring rods 15 are fixedly connected to the outer wall of the rotating column 14. The stirring rods 15 are used to uniformly stir the resin raw materials in the heating tank 3 to avoid incomplete melting or local solidification caused by uneven temperature distribution. Two connecting rods 16 are fixedly connected to the outer wall of the rotating column 14. The two connecting rods 16 are used to transmit power.

[0035] Scraper 17 is fixedly connected to one end of each of the two connecting rods 16. The scraper 17 scrapes the inner wall of the heating tank 3 to remove residues in time, prevent the resin from solidifying on the tank wall, ensure that the inner wall of the heating tank 3 is clean, and avoid blockage or affecting the flow of the resin. The bottom of the heating tank 3 is fixedly connected to the discharge pipe 18, which is used to discharge the melted resin raw material to ensure smooth material flow during the production process. The outer wall of the heating tank 3 is fixedly connected to the fixing ring 2, which plays a role in strengthening the stability of the overall structure and preventing the heating tank 3 from being displaced or deformed due to high temperature or operational vibration.

[0036] Three support blocks 1 are fixedly connected to the bottom of the fixed ring 2. The three support blocks 1 provide support for the heating tank 3. A thermometer 19 is fixed to the top of the heating tank 3. The thermometer 19 is used to monitor the temperature inside the heating tank 3 in real time. An exhaust gas processor 20 is installed on the outer wall of the heating tank 3. The exhaust gas processor 20 can effectively treat the exhaust gas generated during the production process and reduce pollution to the environment. A controller 21 is installed on the outer wall of the heating tank 3. The controller 21 is responsible for monitoring and adjusting the operating status of the entire melting device to ensure that all functions are normal.

[0037] Working principle: By activating the expansion joint 7, the drive end of the expansion joint 7 can drive the sliding baffle 8 to move. The inner wall of the sliding baffle 8 is provided with holes, which allows the material to flow down through the feed box 10 into the discharge pipe 11. Then, the expansion joint 7 drives the sliding baffle 8 to move within the inner wall of the limiting plate 5. When the sliding baffle 8 moves again, it can block the discharge pipe 11, so that the addition of raw materials can be precisely controlled. Quantitative feeding can ensure that the amount of resin raw material added each time is accurate and consistent, avoiding too much or too little raw material, thereby making the heating and melting process more uniform.

[0038] By starting the motor 13, the drive end of the motor 13 can drive the rotating column 14 to rotate, and the rotating column 14 can drive multiple stirring rods 15 to rotate. The rotation of multiple stirring rods 15 can make the resin raw material more uniform during the heating and melting process. The waste gas generated during the raw material melting process will be treated by the waste gas processor 20 to avoid air pollution. When the raw material is completely melted and the material is discharged, the rotation of the rotating column 14 can drive the two connecting rods 16 to rotate. The two connecting rods 16 can drive the scraper 17 to scrape the inner wall of the heating tank 3, removing the residual liquid on the inner wall of the heating tank 3. If the melted resin remains in the equipment for a long time, it will solidify as the temperature drops, causing blockage in the equipment pipeline, affecting subsequent production operations, and even requiring shutdown for cleaning, increasing maintenance costs.

[0039] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A device for rapidly and uniformly melting resin production raw materials, comprising a heating tank (3), characterized in that: The top of the heating tank (3) is fixedly connected to a fixed seat (4), the top of the fixed seat (4) is fixedly connected to a limiting plate (5), one side of the limiting plate (5) is fixedly connected to a connecting frame (6), the inner wall of the connecting frame (6) is fixedly connected to a telescopic device (7), the driving end of the telescopic device (7) is fixedly connected to a sliding baffle (8), the top of the limiting plate (5) is fixedly connected to a support plate (9), the top of the support plate (9) is fixedly connected to a feeding box (10), the bottom of the feeding box (10) is fixedly connected to a discharge pipe (11), the inner wall of the fixed seat (4) is fixedly connected to a feeding port (12), and the top of the heating tank (3) is provided with a driving assembly.

2. The rapid and uniform melting device for resin production raw materials according to claim 1, characterized in that: The drive assembly includes a motor (13), the drive end of which is fixedly connected to a rotating column (14), and the outer wall of the rotating column (14) is fixedly connected to a plurality of stirring rods (15).

3. The rapid and uniform melting device for resin production raw materials according to claim 2, characterized in that: Two connecting rods (16) are fixedly connected to the outer wall of the rotating column (14), and a scraper (17) is fixedly connected to one end of each of the two connecting rods (16).

4. The rapid and uniform melting device for resin production raw materials according to claim 3, characterized in that: The bottom of the heating tank (3) is fixedly connected to a discharge pipe (18), and the outer wall of the heating tank (3) is fixedly connected to a fixing ring (2).

5. The rapid and uniform melting device for resin production raw materials according to claim 4, characterized in that: The bottom of the fixed ring (2) is fixedly connected to three support blocks (1), and the top of the heating tank (3) is fixed with a thermometer (19).

6. The apparatus for rapid and uniform melting of resin production raw materials according to claim 5, characterized in that: The outer wall of the heating tank (3) is provided with an exhaust gas processor (20), and the outer wall of the heating tank (3) is equipped with a controller (21).

7. The apparatus for rapid and uniform melting of resin production raw materials according to claim 1, characterized in that: The top of the sliding baffle (8) is slidably connected to the bottom of the feed pipe (11), the two sides of the sliding baffle (8) are slidably connected to the inner wall of the limiting plate (5), and the outer wall of the feed inlet (12) is fixedly connected to the inner wall of the heating tank (3).

8. The apparatus for rapid and uniform melting of resin production raw materials according to claim 3, characterized in that: The bottom of the motor (13) is fixedly connected to the top of the heating tank (3), and the outer wall of the connecting rod (16) is in contact with the inner wall of the heating tank (3).

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