Multi-station thin-wall sheet metal welding fixture

Abstract

The utility model discloses a kind of multi-station thin-wall sheet metal welding jigs, it is related to sheet metal welding technical field, solve the problem that traditional welding fixture can only realize single-station operation, welding efficiency is lower, cannot satisfy the demand of large-scale production.A kind of multi-station thin-wall sheet metal welding jig, comprising: base;The base adopts rectangular plate structure;The top of base is fixedly arranged with a group of first sliding rail on both sides;Two groups of first sliding rail between both sides are slidably arranged with a group of rectangular block structure's sliding block;The top of sliding block is arranged in array and is rotatably provided with the connecting shaft of U-shaped plate structure;The bottom outside of connecting shaft is fixedly provided with first gear;The top of connecting shaft is rotatably provided with first cylinder;The outside end of the rotating shaft of first cylinder is fixedly provided with second gear;Supporting the welding angle of multiple stations is adjusted synchronously, can quickly adapt to the welding operation demand of different angle, greatly improve operating efficiency.

Description

Technical Field

[0001] This utility model belongs to the field of sheet metal welding technology, and more specifically, it relates to a multi-station thin-walled sheet metal welding fixture. Background Technology

[0002] In modern manufacturing, thin-walled sheet metal parts are widely used in automobile manufacturing, home appliance production, electronic equipment, and aerospace due to their advantages such as light weight and low cost. However, the thickness of thin-walled sheet metal materials is usually between 0.5-3mm, which presents many technical challenges in the welding process.

[0003] Current welding fixtures still have the following shortcomings:

[0004] Traditional welding fixtures often only allow for single-station operation, resulting in low welding efficiency and failing to meet the needs of large-scale production. Furthermore, existing fixtures are not very flexible when clamping thin-walled sheet metal parts of different sizes and shapes, requiring frequent fixture changes, which increases production costs and production cycles. Utility Model Content

[0005] To address the aforementioned technical problems, this utility model provides a multi-station thin-walled sheet metal welding fixture. This solves the problem that traditional welding fixtures mentioned in the background art often only enable single-station operation, resulting in low welding efficiency and failing to meet the needs of large-scale production. Furthermore, existing fixtures are not flexible enough when clamping thin-walled sheet metal parts of different sizes and shapes, requiring frequent fixture changes, which increases production costs and production cycles.

[0006] The purpose and effect of this utility model, a multi-station thin-walled sheet metal welding fixture, are achieved by the following specific technical means:

[0007] A multi-station thin-walled sheet metal welding fixture includes: a base; the base adopts a rectangular plate structure, and the top of the base has a circular through-slot structure in a rectangular array, and the bottom of the base has a rectangular sliding groove structure; a set of first slide rails are fixedly installed on both sides of the top of the base; a set of rectangular block sliders are slidably installed on both sides between the two sets of first slide rails, and the bottom of the sliders has a through-hole structure; a U-shaped plate structure connecting shaft is arranged and rotated on the top of the sliders; a first gear is fixedly installed on the outer side of the bottom of the connecting shaft; a first cylinder is rotatably installed on the top of the connecting shaft; a second gear is fixedly installed on the outer end of the rotating shaft of the first cylinder; a set of clamping arms are rotatably connected to both sides of one end of the first cylinder.

[0008] Furthermore, a set of rectangular groove structures are slidably connected in the rectangular sliding groove at the bottom of the base; an exhaust fan is fixedly installed on the top of the base.

[0009] Furthermore, a bidirectional lead screw is rotatably mounted on the inner side of the first slide rail, and the bidirectional lead screw is connected to two sets of sliders via a threaded connection; a first motor is fixedly mounted on one side of the first slide rail, and the first motor is driven by the bidirectional lead screw. The first motor drives the bidirectional lead screw to rotate, and the two sets of sliders slide towards or away from each other on the first slide rail via threaded transmission, thereby adjusting the distance between the sliders to accommodate thin-walled sheet metal parts of different widths; a second slide rail is fixedly mounted on the top of the sliders; a screw is rotatably mounted on the inner side of the second slide rail; a second motor is fixedly mounted on one side of the second slide rail, and the second motor is driven by the screw; a first rack is slidably mounted on the top of the second slide rail, and the first racks are connected to each other via a threaded connection, and the first rack meshes with a first gear.

[0010] Furthermore, the front drive connection of the first cylinder is provided with a rectangular plate structure connecting block, and the two sides of the connecting block are respectively rotatably connected to two sets of clamping arms.

[0011] Furthermore, a cylindrical slide rod is fixedly installed on one side of the top of the slider; a rectangular slide plate is slidably installed on the outside of the slide rod; a second rack is fixedly arranged at the bottom of the slide plate, and the second rack is meshed with a second gear; a second cylinder is fixedly installed on one side of the top of the slider, and the second cylinder is drivenly connected to the slide plate.

[0012] Compared with the prior art, the present invention has the following beneficial effects:

[0013] This invention, by setting multiple adjustable clamping arm stations on the top of the base, can simultaneously clamp and weld multiple thin-walled sheet metal parts. Compared with traditional single-station fixtures, it significantly improves welding efficiency and effectively meets the needs of large-scale industrial production. Moreover, through the coordinated action of the first motor, the second motor, the first cylinder, and the second cylinder, it can achieve precise angle adjustment of the clamping arms in the horizontal and vertical directions, as well as flexible adjustment of the slider spacing, thereby ensuring that the sheet metal parts maintain a stable clamping state during the welding process. The unique mechanical transmission structure design supports the synchronous adjustment of the welding angle of multiple stations, which can quickly adapt to the welding operation requirements of different angles and greatly improve the work efficiency.

[0014] The exhaust fan at the top of the base can not only quickly remove harmful gases generated during welding to protect the health of operators, but also work in conjunction with the low-temperature object placed in the tank to draw cool air upwards to cool the welding area, achieving the dual functions of environmental optimization and workpiece cooling, reflecting a combination of humanization and functionality. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the overall axial view structure of this utility model.

[0016] Figure 2This is a top view schematic diagram of the overall structure of this utility model.

[0017] Figure 3 This is a schematic diagram of the disassembled structure of the base and placement slot of this utility model.

[0018] Figure 4 This is a schematic diagram of the slider part of this utility model.

[0019] Figure 5 This is the utility model Figure 4 A magnified schematic diagram of part A in the diagram.

[0020] In the diagram, the correspondence between component names and drawing numbers is as follows:

[0021] 1. Base; 101. Placement slot; 102. Exhaust fan; 103. First slide rail; 104. Two-way lead screw; 105. First motor; 106. Slider; 107. Second slide rail; 108. Screw; 109. Second motor; 110. First rack; 111. Connecting shaft; 112. First gear; 113. First cylinder; 114. Second gear; 115. Clamping arm; 116. Connecting block; 117. Slide rod; 118. Sliding plate; 119. Second rack; 120. Second cylinder. Detailed Implementation

[0022] The embodiments of this utility model will be described in further detail below with reference to the accompanying drawings and examples.

[0023] Example 1: As shown in the attached document Figure 1 To be continued Figure 5 As shown:

[0024] This utility model provides a multi-station thin-walled sheet metal welding fixture, comprising: a base 1; the base 1 adopts a rectangular plate structure, and the top of the base 1 has a circular through-slot structure in a rectangular array, and the bottom of the base 1 has a rectangular sliding groove structure; a set of first slide rails 103 are fixedly arranged on both sides of the top of the base 1; a set of rectangular block structure sliders 106 are slidably arranged on both sides between the two sets of first slide rails 103, and the bottom of the sliders 106 has a through-hole structure; a U-shaped plate structure connecting shaft 111 is arranged and rotatably arranged on the top of the sliders 106; a first gear 112 is fixedly arranged on the outer side of the bottom of the connecting shaft 111; a first cylinder 113 is rotatably arranged on the top of the connecting shaft 111; a second gear 114 is fixedly arranged on the outer end of the rotating shaft of the first cylinder 113; a set of clamping arms 115 are rotatably connected to both sides of one end of the first cylinder 113.

[0025] The first slide rail 103 has a rotatable double-acting screw 104 rotatably mounted on its inner side, and the double-acting screw 104 is connected to two sets of sliders 106 by a threaded connection. A first motor 105 is fixedly mounted on one side of the first slide rail 103, and the first motor 105 is connected to the double-acting screw 104 by transmission. The first motor 105 drives the double-acting screw 104 to rotate, and the two sets of sliders 106 slide towards or away from each other on the first slide rail 103 by threaded transmission, thereby adjusting the distance between the sliders 106 to accommodate thin-walled sheet metal parts of different widths. A second slide rail 107 is fixedly mounted on the top of the sliders 106. A screw 108 is rotatably mounted on the inner side of the second slide rail 107. A second motor 109 is fixedly installed on one side of the second slide rail 107, and the second motor 109 is connected to the screw 108 for transmission. A first rack 110 is slidably installed on the top of the second slide rail 107, and the first rack 110 is connected to the first rack 110 by thread engagement. The first rack 110 is meshed with the first gear 112. The second motor 109 drives the screw 108 to rotate, causing the first rack 110 to slide on the second slide rail 107. Then, through the meshing transmission with the first gear 112, the connecting shaft 111 is rotated, and the angle of the clamping arm 115 in the horizontal direction is adjusted to meet the needs of adjusting the welding angle of the sheet metal parts during the welding process.

[0026] The first cylinder 113 has a rectangular plate structure connecting block 116 on its front drive connection. The two sides of the connecting block 116 are rotatably connected to two sets of clamping arms 115 respectively. Under the action of the first cylinder 113, the connecting block 116 drives the clamping arms 115 to perform opening and closing actions, thereby clamping and releasing the thin-walled sheet metal parts.

[0027] The slider 106 has a cylindrical slide rod 117 fixedly mounted on one side of its top. A rectangular slide plate 118 is slidably mounted on the outside of the slide rod 117. A second rack 119 is fixedly mounted on the bottom of the slide plate 118 and meshes with a second gear 114. A second cylinder 120 is fixedly mounted on one side of the top of the slider 106 and is connected to the slide plate 118. The second cylinder 120 drives the slide plate 118 to slide on the slide rod 117. Through the meshing transmission of the second rack 119 and the second gear 114, the angle of the first cylinder 113 and the clamping arm 115 in the vertical direction is adjusted to ensure the precise clamping of the thin-walled sheet metal parts during the welding process, thus meeting different production needs.

[0028] The specific usage and function of this embodiment are as follows:

[0029] The sheet metal parts to be welded are placed between the two sets of clamping arms 115. The first cylinder 113 is operated, which drives the clamping arms 115 to open and close via the connecting block 116, activating the clamping function of the first cylinder 113. The clamping force is slowly increased until the thin-walled sheet metal parts are firmly clamped, and the two sets of sheet metal parts are respectively clamped between the left and right clamping arms 115. Then, the clamping angle of the first cylinder 113 is adjusted according to the welding requirements. The second motor 109 is started, which drives the screw 108 to rotate, causing the first rack 110 to slide on the second slide rail 107. The first rack 110 meshes with the first gear 112 to achieve the rotation of the connecting shaft 111, thereby adjusting the angle of the clamping arms 115 in the horizontal direction and adjusting the vertical angle. When the second cylinder 120 is activated, it drives the sliding plate 118 to slide on the slide rod 117. The second rack 119 at the bottom of the sliding plate 118 meshes with the second gear 114 to achieve vertical angle adjustment of the first cylinder 113 and the clamping arm 115. After the adjustment is completed, the distance between the two sets of workpieces can be adjusted according to the size of the workpiece. By starting the first motor 105, the bidirectional lead screw 104 is driven to rotate, thereby synchronously driving the two sets of sliders 106 on both sides to move towards each other, so that the workpiece reaches the required production station, and welding production can be carried out. In the whole process, the welding angle of multiple stations can be adjusted synchronously to meet the welding operation needs under different angles, which greatly improves the efficiency of welding operations and the practicality of products.

[0030] Example 2: Based on Example 1, as shown in the appendix Figure 1 To be continued Figure 5 As shown:

[0031] The base 1 has a rectangular groove at the bottom of the base 1, which is slidably connected to a set of rectangular groove structure placement slots 101; and an exhaust fan 102 is fixedly installed on the top of the base 1.

[0032] The specific usage and function of this embodiment are as follows:

[0033] In this invention, while welding, ice blocks or other low-temperature objects can be placed in the placement groove 101, and then the exhaust fan 102 can be turned on to draw the cool air generated by the low-temperature objects upwards. This can quickly cool down the welding part of the workpiece, reduce the risk of workpiece deformation, and at the same time quickly remove harmful gases generated during the welding process, which helps to maintain the health of the working area environment and reduce harm to the human body.

Claims

1. A multi-station thin-walled sheet metal welding fixture, characterized in that, include: The base (1) adopts a rectangular plate structure, and the top of the base (1) is provided with a circular through groove structure in a rectangular array, and the bottom of the base (1) is provided with a rectangular sliding groove structure; a set of first slide rails (103) are fixedly provided on both sides of the top of the base (1); a set of rectangular block structure sliders (106) are slidably provided on both sides between the two sets of first slide rails (103), and a through screw hole structure is provided at the bottom of the slider (106); a U-shaped plate structure connecting shaft (111) is arranged and rotated on the top of the slider (106); a first gear (112) is fixedly provided on the outer side of the bottom of the connecting shaft (111); a first cylinder (113) is rotatably provided on the top of the connecting shaft (111); a second gear (114) is fixedly provided on the outer end of the rotating shaft of the first cylinder (113); a set of clamping arms (115) are rotatably connected on both sides of one end of the first cylinder (113).

2. The multi-station thin-walled sheet metal welding fixture as described in claim 1, characterized in that: A set of rectangular groove structure placement slots (101) are slidably connected in the rectangular groove at the bottom of the base (1); an exhaust fan (102) is fixedly installed on the top of the base (1).

3. The multi-station thin-walled sheet metal welding fixture as described in claim 1, characterized in that: A bidirectional lead screw (104) is rotatably provided on the inner side of the first slide rail (103), and the bidirectional lead screw (104) is connected to two sets of sliders (106) by threaded engagement; a first motor (105) is fixedly provided on one side of the first slide rail (103), and the first motor (105) is connected to the bidirectional lead screw (104) by transmission; a second slide rail (107) is fixedly provided on the top of the slider (106); a screw (108) is rotatably provided on the inner side of the second slide rail (107).

4. The multi-station thin-walled sheet metal welding fixture as described in claim 3, characterized in that: A second motor (109) is fixedly installed on one side of the second slide rail (107), and the second motor (109) is connected to the screw (108) for transmission; a first rack (110) is slidably installed on the top of the second slide rail (107), and the first rack (110) is connected to the first rack (110) by thread engagement, and the first rack (110) is meshed with the first gear (112).

5. The multi-station thin-walled sheet metal welding fixture as described in claim 1, characterized in that: The front drive connection of the first cylinder (113) is provided with a rectangular plate structure connecting block (116), and the two sides of the connecting block (116) are rotatably connected to two sets of clamping arms (115).

6. The multi-station thin-walled sheet metal welding fixture as described in claim 1, characterized in that: A cylindrical slide rod (117) is fixedly provided on one side of the top of the slider (106); a rectangular slide plate (118) is slidably provided on the outside of the slide rod (117).

7. The multi-station thin-walled sheet metal welding fixture as described in claim 6, characterized in that: The bottom of the sliding plate (118) is fixedly provided with a second rack (119), and the second rack (119) is meshed with the second gear (114); the top side of the slider (106) is fixedly provided with a second cylinder (120), and the second cylinder (120) is connected to the sliding plate (118) in a transmission manner.

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