A high efficiency bathtub glazing surface treatment apparatus
By designing a bathtub glazing equipment with a material conveying pipe and an exhaust gas treatment mechanism, the problems of dust overflow and low efficiency during the glazing process have been solved, achieving safe and efficient glazing operation.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- TAIZHOU YINGHONG SANITARY WARE CO LTD
- Filing Date
- 2025-06-16
- Publication Date
- 2026-07-14
AI Technical Summary
Existing bathtub glazing equipment emits harmful dust during use, endangering the health of workers and having low glazing efficiency.
A device including a material conveying pipe, a moving mechanism, a glazing box, and an exhaust gas treatment mechanism was designed. By moving the material conveying pipe and treating the exhaust gas, dust overflow is reduced, and a motor-driven transmission system is set up to improve glazing efficiency.
It effectively prevents dust from spilling out, protects the health of workers, improves glazing efficiency, and reduces physical exertion.
Smart Images
Figure CN224489497U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of bathtub glazing technology, specifically to a high-efficiency bathtub glazing surface treatment equipment. Background Technology
[0002] Bathtub glazing is usually a process before bathtub enamel. Its purpose is to allow the enamel powder to better adhere to the bathtub surface at high temperatures, enhancing the bathtub's durability and aesthetics. Glazing ensures that the enamel powder adheres firmly to the bathtub surface during high-temperature firing, making it less likely to fall off. The glazed surface is usually smoother and shinier, improving the overall aesthetics of the bathroom. The glaze layer can also protect the bathtub substrate from corrosion and wear, extending the bathtub's lifespan.
[0003] However, in the process of using common bathtub glazing equipment, it is mostly done manually by holding the spray gun directly to glaze the bathtub. Although it can glaze the bathtub, it will emit harmful dust during the glazing process. If it is not treated, it can easily damage the respiratory system of the workers. In addition, the glazing efficiency is poor, so there is still room for further improvement.
[0004] Therefore, we propose a highly efficient bathtub glazing surface treatment device to solve the problems mentioned above. Utility Model Content
[0005] The purpose of this utility model is to provide a high-efficiency bathtub glazing surface treatment device to solve the problems mentioned in the background art. In the process of using the currently common bathtub glazing equipment, most of them are manually sprayed onto the bathtub with a spray gun. Although the bathtub can be glazed, harmful dust is emitted during the glazing process. If it is not treated, it can easily damage the respiratory system of the workers. Moreover, the glazing efficiency is poor. Therefore, there is still room for further improvement.
[0006] To achieve the above objectives, this utility model provides the following technical solution: a high-efficiency bathtub glazing surface treatment device, comprising:
[0007] The material conveying pipe is set inside the glazing box via a moving mechanism. The moving mechanism is composed of a second motor, a lead screw, a limit rod, and a spray pipe. The second motor is set above the inside of the glazing box, and the output shaft of the second motor is fixedly connected to the lead screw, and the lead screw is rotatably connected to the glazing box.
[0008] Also includes:
[0009] An exhaust gas treatment mechanism is installed on the upper inner side of the glazing box.
[0010] Preferably, the side of the glazing box is rotatably connected to the box lid, and the box lid is symmetrical about the vertical central axis of the glazing box.
[0011] Preferably, a first motor is provided on the right side of the glazing box, and the output shaft of the first motor is symmetrical to the drive roller about the vertical central axis of the glazing box.
[0012] Preferably, a driven roller is provided on the inner side of the glazing box, and a drive belt is provided on the outer side of the driven roller and the driving roller.
[0013] Preferably, the lead screw is threadedly connected to the conveying pipe, and a nozzle is provided on the lower side of the conveying pipe, and the nozzles are distributed in an array.
[0014] Preferably, the material conveying pipe is slidably connected to the limiting rod, and the limiting rod is located inside the glazing box, while the material conveying pipe is fixedly connected to the spraying pipe.
[0015] Preferably, the exhaust gas treatment mechanism is composed of an air intake pipe, an opening and a treatment box, and the air intake pipe is located on the upper inner side of the glazing box, and an opening is provided on the lower side of the air intake pipe, and the openings are distributed in an array, wherein the treatment box is located on the upper side of the glazing box.
[0016] Preferably, the processing box has a limiting groove inside, and a filter plate is slidably connected inside the limiting groove. The limiting grooves are arranged in an array, and an air pump is provided on the side of the processing box. The limiting grooves and the filter plates correspond one-to-one.
[0017] Compared with the prior art, the beneficial effects of this utility model are: When the lead screw rotates, the feed pipe will move and the feed pipe is slidably connected with the limit rod, so the feed pipe can move back and forth inside the glazing box, which facilitates glazing. The array of openings can absorb the air inside the glazing box to prevent dust from overflowing. The air inside the glazing box is absorbed into the processing box and then discharged after being filtered by the filter plate, which is beneficial to protecting the respiratory health of the workers.
[0018] 1. It is equipped with a glazing box, a box cover and a drive roller. The box cover is located on the side of the glazing box. When the bathtub is placed on the upper side of the drive belt, the box cover is closed, which can effectively prevent dust volatilization and reduce the amount of dust entering the air.
[0019] 2. It is equipped with a first motor, a driving roller and a driven roller. The first motor drives the driving roller to rotate, and the rotating driving roller can drive the driven roller to rotate through a transmission belt, thereby reducing the physical exertion when moving the bathtub.
[0020] 3. It is equipped with a lead screw, a feeding pipe and a limiting rod. When the lead screw rotates, the feeding pipe will move. The feeding pipe is slidably connected to the limiting rod, so the feeding pipe can move back and forth inside the glazing box, which facilitates glazing.
[0021] 4. It is equipped with an air suction pipe, an opening and a processing box. The lower side of the air suction pipe has an opening. The array of openings can absorb the air inside the glazing box and prevent dust from overflowing.
[0022] 5. A limiting groove, filter plate and air pump are provided. When the air pump is working, it will draw the air inside the glazing box into the processing box. The air will be discharged after being filtered by the filter plate, thereby preventing pollution of the working environment and protecting the respiratory health of the staff. Attached Figure Description
[0023] Figure 1 This is a front-view three-dimensional structural diagram of the present invention;
[0024] Figure 2 This is a rear-view three-dimensional structural diagram of the present invention;
[0025] Figure 3 This is a cross-sectional bottom view of the glazing box of this utility model;
[0026] Figure 4 This utility model Figure 3 Enlarged structural diagram at point A;
[0027] Figure 5 This is a cross-sectional top view of the glazing box of this utility model;
[0028] Figure 6 This is a schematic diagram of the connection structure of the processing box, limiting groove and filter plate of this utility model.
[0029] In the diagram: 1. Spraying box; 2. Box cover; 3. First motor; 4. Drive roller; 5. Driven roller; 6. Transmission belt; 7. Second motor; 8. Lead screw; 9. Feed pipe; 10. Spray nozzle; 11. Limiting rod; 12. Spraying pipe; 13. Suction pipe; 14. Opening; 15. Processing box; 16. Limiting groove; 17. Filter plate; 18. Air pump. Detailed Implementation
[0030] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0031] like Figure 1 , Figure 2 and Figure 5As shown, when using this equipment, first turn the connecting bolts connecting the glazing box 1 and the box cover 2 to open them. Then turn the box cover 2 to open it. Next, place the bathtub on the upper side of the transmission belt 6 and start the first motor 3. The first motor 3 will drive the drive roller 4 to rotate on the connecting frame on the lower inner side of the glazing box 1. There is no need to worry about whether the two first motors 3 start synchronously, because the drive roller 4 and the transmission belt 6 are connected by transmission rather than meshing. At this time, the bathtub will be transported to the upper side of the transmission belt 6. In addition, there is a driven roller 5 on the inner side of the transmission belt 6, which plays a supporting role. Then close the box cover 2 to start glazing. After the glazing is finished, open the box cover 2 on the other side and start the first motor 3 to take the bathtub out of the glazing box 1.
[0032] like Figure 3 and Figure 5 As shown, the spray pipe 12 is connected to the glazing machine. Since the spray pipe 12 is designed as a telescopic spring, when the spray pipe 12 moves with the feed pipe 9, it has a telescopic length to move the feed pipe 9, which can avoid contact with the bathtub and prevent breakage. In addition, the lower side of the feed pipe 9 is provided with a nozzle 10, which facilitates uniform glazing of the bathtub.
[0033] It should be noted that in the initial state, the material conveying pipe 9 is located on one side inside the glazing box 1, rather than in the middle. When the second motor 7 is started, the second motor 7 will cause the lead screw 8 to rotate. The rotating lead screw 8 will cause the material conveying pipe 9 to move back and forth inside the glazing box 1. The material conveying pipe 9 is slidably connected to the limiting rod 11. At this time, the spraying pipe 12 plays a limiting role on the material conveying pipe 9, thereby facilitating glazing.
[0034] like Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 6 As shown, during glazing, the air inside the glazing box 1 needs to be treated to prevent dust from overflowing. The air pump 18 is activated, drawing air from the treatment box 15. The air inside the glazing box 1 is then transported to the treatment box 15 through the opening 14 on the lower side of the suction pipe 13. The arrayed openings 14 absorb the air inside the glazing box 1, preventing dust from overflowing. The air is then filtered by the filter plate 17 before being discharged, thus preventing pollution of the working environment and protecting the respiratory health of the workers. Furthermore, the limiting groove 16 is slidably connected to the filter plate 17. By opening the cover on the upper side of the treatment box 15, the filter plate 17 can be removed from inside the limiting groove 16 for replacement, thus facilitating effective dust removal and benefiting the health of the workers.
[0035] The contents not described in detail in this specification are existing technologies known to those skilled in the art. All standard parts used in this utility model can be purchased from the market, and irregular parts can be customized according to the description and drawings. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the prior art. The machinery, parts and equipment adopt conventional models in the prior art, and the circuit connection adopts conventional connection methods in the prior art, which will not be described in detail here.
[0036] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.
Claims
1. A high-efficiency bathtub glazing surface treatment device, comprising: Material conveying pipe (9) is set inside the glazing box (1) by a moving mechanism. The moving mechanism is composed of a second motor (7), a lead screw (8), a limiting rod (11) and a spray pipe (12). The second motor (7) is set above the inside of the glazing box (1), and the output shaft of the second motor (7) is fixedly connected to the lead screw (8), and the lead screw (8) is rotatably connected to the glazing box (1). Its characteristic is that it further includes: An exhaust gas treatment mechanism is provided on the upper inner side of the glazing box (1).
2. The high-efficiency bathtub glazing surface treatment equipment according to claim 1, characterized in that: The side of the glazing box (1) is rotatably connected to the box cover (2), and the box cover (2) is symmetrical about the vertical central axis of the glazing box (1).
3. The high-efficiency bathtub glazing surface treatment equipment according to claim 1, characterized in that: The right side of the glazing box (1) is provided with a first motor (3), and the output shaft of the first motor (3) is connected to the drive roller (4). The first motor (3) and the drive roller (4) are symmetrical about the vertical centerline of the glazing box (1).
4. The high-efficiency bathtub glazing surface treatment equipment according to claim 3, characterized in that: The inner side of the glazing box (1) is provided with a driven roller (5), and the outer side of the driven roller (5) and the driving roller (4) is provided with a transmission belt (6).
5. The high-efficiency bathtub glazing surface treatment equipment according to claim 1, characterized in that: The lead screw (8) is threadedly connected to the feed pipe (9), and a nozzle (10) is provided on the lower side of the feed pipe (9), and the nozzles (10) are arranged in an array.
6. The high-efficiency bathtub glazing surface treatment equipment according to claim 5, characterized in that: The material conveying pipe (9) is slidably connected to the limiting rod (11), and the limiting rod (11) is located inside the glazing box (1), and the material conveying pipe (9) is fixedly connected to the spraying pipe (12).
7. The high-efficiency bathtub glazing surface treatment equipment according to claim 1, characterized in that: The exhaust gas treatment mechanism is composed of an air intake pipe (13), an opening (14) and a treatment box (15). The air intake pipe (13) is located on the upper inner side of the glazing box (1), and the lower side of the air intake pipe (13) has an opening (14), and the openings (14) are arranged in an array. The treatment box (15) is located on the upper side of the glazing box (1).
8. The high-efficiency bathtub glazing surface treatment equipment according to claim 7, characterized in that: The processing box (15) is provided with a limiting groove (16) inside, and a filter plate (17) is slidably connected inside the limiting groove (16). The limiting grooves (16) are arranged in an array, and an air pump (18) is provided on the side of the processing box (15). The limiting grooves (16) and the filter plates (17) correspond one to one.