A protection plate placing auxiliary tool
By designing auxiliary fixtures for the installation of the protection board, and using a cylinder to drive the telescopic component to push the protection board into the lower part of the busbar, the problem of difficult installation of the protection board in short-diameter plate batteries was solved, achieving efficient and high-quality installation results.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- HUBEI CAMEL HAIXIA STORAGE BATTERY CO LTD
- Filing Date
- 2025-07-14
- Publication Date
- 2026-07-14
AI Technical Summary
In batteries with short plates and tall casings, the protection board is difficult to install, especially since it is difficult for an adult's hand to reach in and for the protection board to be inserted between the lugs of the busbar, making installation difficult.
An auxiliary tooling for installing a protective plate was designed, including a handle, a pushing assembly, and a cylinder system. The cylinder drives the telescopic component to push the protective plate into the lower part of the manifold, and the air valve is controlled by an inductor coil to automatically install the protective plate.
It improves the installation quality and efficiency of the protection board, and is especially suitable for batteries with short plates and tall tanks, reducing the difficulty of installation and the complexity of manual operation.
Smart Images

Figure CN224501985U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of lead-acid batteries, specifically relating to an auxiliary tooling for placing a protection board. Background Technology
[0002] Chinese Patent (Announcement No. CN 208423089 U, Announcement Date 2019.01.22) discloses a protective plate that can effectively prevent short circuits caused by floating powder at the top of the electrode group. The toothed structure at the end of the protective plate has slots that mate with the lugs below the positive busbar. Currently, the protective plates are mainly installed manually, one by one, on top of the electrode group after the electrode group has been inserted into the slot.
[0003] Reducing battery costs while maintaining battery performance and dimensions is a critical issue that battery manufacturers urgently need to address in the face of fierce market competition. Based on this background, batteries with low-profile plates and high-profile battery compartments (each compartment measuring 160*80mm) present the following problems when installing the protection board: Firstly, the reduced height of the busbar inside the battery compartment lowers the installation position of the protection board. Since the battery compartment size is 160*80mm, it is difficult for an adult's hand to fit inside, making manual installation of the protection board challenging. Secondly, the reduced busbar height makes it difficult for the toothed structure at the end of the protection board to fit into the gap between the two lugs when the protection board cannot be laid flat, further increasing the difficulty of installation. Summary of the Invention
[0004] The purpose of this utility model is to overcome the above-mentioned shortcomings of the prior art and provide an auxiliary tooling for placing a protection plate, thereby solving the problem of installing the protection plate in a battery with a short electrode plate and a tall tank.
[0005] The technical solution of this utility model is as follows: it includes a grip, a base at the bottom of the grip, a pushing assembly for pushing the protective plate on the base, the pushing assembly includes a cylinder and a telescopic component, the telescopic component is a rectangular plate, the long end face of the front end of the rectangular plate is the end face for pushing the protective plate, the middle of the rear end of the rectangular plate is connected to the piston rod of the cylinder, there is an air inlet pipe inside the grip, there is an air inlet nozzle on the side of the grip for air to enter the air inlet pipe, an air inlet valve is installed on the air inlet pipe near the air inlet nozzle, the lower end of the air inlet pipe is connected to the cylinder, and there is a switch assembly on the upper part of the grip for controlling the opening / closing of the air inlet valve.
[0006] The switch assembly includes an inductor coil placed inside the grip and a control button placed outside the grip.
[0007] During operation, the inductor coil and the control button at the top of the handle control the air intake valve. When the control button is pressed, the inductor coil works, lifting the air intake valve and allowing air to flow through the air intake pipe. When the control button is closed, the inductor coil stops working, the air intake valve falls back, and the air intake pipe is blocked from flowing through.
[0008] The cylinder barrel is fixed to the base.
[0009] The base has a positioning groove for positioning the telescopic component.
[0010] The bottom surface of the base is flat.
[0011] The grip is cylindrical; the lower part of the intake valve is embedded in the intake pipe.
[0012] The intake pipe includes a vertical section and a horizontal section connected to the vertical section. The port of the horizontal section is connected to the intake nozzle, and the intake valve is installed at the connection between the horizontal section and the vertical section.
[0013] The protective plate placement auxiliary tool of this utility model can be used to place the protective plate, resulting in high installation quality and efficiency. It is especially suitable for the installation of protective plates in batteries with short plates and tall cell bodies. Attached Figure Description
[0014] Figure 1 This is a schematic diagram of the structure of this utility model;
[0015] Figure 2 This is a top view of the present invention;
[0016] Figure 3 This is one of the usage state diagrams of this utility model;
[0017] Figure 4 This is the second diagram showing the usage state of this utility model. Detailed Implementation
[0018] Figure 1 , 2 A fixture for mounting a lead-acid battery protection board includes a grip bar 1, a control button 2, an air inlet 3, an induction coil 4, an air inlet valve 5, an air inlet pipe 6, a cylinder 7, a piston rod 10, a telescopic component 8, and a base 9. The grip bar 1 is cylindrical; the control button 2 is cylindrical; the air inlet 3 is cylindrical; the induction coil 4 is cylindrical; the air inlet pipe 6 is cylindrical; the cylinder 7 is cuboid; the piston rod 10 is cylindrical; the telescopic component 8 is cuboid; and the base 9 is cuboid.
[0019] The intake pipe 6 includes a vertical section and a horizontal section connected to the vertical section. The horizontal section is connected to the intake nozzle 3. The lower part of the intake valve 5 is embedded at the connection between the horizontal and vertical sections. A control button 2 is installed on the top of the handle 1, and a control induction coil 4 is connected below it. The intake valve 5 is located below the induction coil 4. The lower end of the intake pipe 6 is connected to a cylinder 7, which contains a piston rod 10. The piston rod 10 is connected to a telescopic component 8.
[0020] Figure 3 , 4In the middle, the busbar 11 is connected above the electrode group, and the busbar 11 has a bias post 12. During the installation of the battery protection board, first connect the air inlet 3 for ventilation, and then place the protection board 13 on top of the electrode group (e.g., Figure 3 (Middle), then hold the handle 1, use the base 9 to flatten the protective plate 13, press the control button 2 to control the induction coil 4 to work, suck up the air intake valve 5, and the gas passes through the air intake pipe 6 and enters the cylinder 7, controlling the piston rod 10 to push outward, pushing the telescopic part 8 outward, and pushing the protective plate 13 to insert below the manifold 11 (e.g. Figure 4 middle).
[0021] In use, six protection boards are placed in six battery cells at a time, and the six protection boards are placed in sequence using the protection board placement auxiliary fixture of this utility model.
Claims
1. An auxiliary fixture for placing a protective plate, characterized in that: The grip (1) includes a base (9) at the bottom of the grip (1), and a pushing assembly for pushing the protective plate (13) is mounted on the base (9). The pushing assembly includes a cylinder (7) and a telescopic component (8). The telescopic component (8) is a rectangular plate. The long end face of the front end of the rectangular plate is the end face for pushing the protective plate (13). The middle of the rear end of the rectangular plate is connected to the piston rod (10) of the cylinder (7). There is an air inlet pipe (6) inside the grip (1). There is an air inlet nozzle (3) on the side of the grip (1) for air to be supplied to the air inlet pipe (6). An air inlet valve (5) is mounted on the air inlet pipe (6) near the air inlet nozzle (3). The lower end of the air inlet pipe (6) is connected to the cylinder (7). There is a switch assembly on the upper part of the grip (1) for controlling the opening / closing of the air inlet valve (5). The switch assembly includes an inductor coil (4) placed inside the grip (1) and a control button (2) placed outside the grip (1). When working, the inductor coil (4) and the control button (2) at the top of the handle (1) control the air intake valve (5). When the control button (2) is pressed, the inductor coil (4) works, lifting the air intake valve (5) and allowing air to pass through the air intake pipe (6). When the control button (2) is closed, the inductor coil (4) stops working, the air intake valve (5) falls back, and the air intake pipe (6) is blocked from passing through.
2. The auxiliary fixture for placing the protective plate according to claim 1, characterized in that: The cylinder barrel of the cylinder (7) is fixed on the base (9).
3. The auxiliary fixture for placing the protective plate according to claim 1, characterized in that: The base (9) has a positioning groove for positioning the telescopic component (8).
4. The auxiliary fixture for placing the protective plate according to claim 1, characterized in that: The bottom surface of the base (9) is flat.
5. The auxiliary fixture for placing the protective plate according to claim 1, characterized in that: The grip (1) is cylindrical; the lower part of the air intake valve (5) is embedded in the air intake pipe (6).
6. The auxiliary fixture for placing the protective plate according to claim 1, characterized in that: The intake pipe (6) includes a vertical section and a horizontal section connected to the vertical section. The port of the horizontal section is connected to the intake nozzle (3), and the intake valve (5) is installed at the connection between the horizontal section and the vertical section.