一种气凝胶生产用反应釜的拆卸结构
By using an electric hoist and a tilting assembly to control the disassembly of the reactor, the problems of difficult separation, tipping risk, and dust pollution in traditional disassembly methods are solved, achieving efficient and safe disassembly and assembly of the reactor.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- SHENZHEN XINFUYI INDAL
- Filing Date
- 2025-07-03
- Publication Date
- 2026-07-17
AI Technical Summary
Traditional methods of disassembling reactors rely on cranes or manual hoists for segmented lifting, which makes it difficult to separate the reactor body from the stirring structure, easily causes the center of gravity to shift and tip over, poses a high risk of working at height, and easily introduces dust and impurities, affecting product purity and sealing.
The separation of the reactor body from the stirring structure is controlled synchronously by an electric hoist and a tilting assembly. Precise positioning and disassembly are achieved by combining a linear module and a moving platform. The stirring structure is locked by a limiting column and a sliding block to avoid manual intervention and damage to the sealing surface.
It improves the efficiency and safety of reactor disassembly, ensures product purity, reduces dust pollution, and enhances sealing and assembly precision.
Smart Images
Figure CN224507093U_ABST
Abstract
Claims
1. An azeotrope production reactor disassembly structure, comprising a base plate (1), characterized in that, Two guide frames (2) are installed on one side of the upper end of the base plate (1). A top plate (3) is installed on the top of the two guide frames (2). Two electric hoists (4) are installed on the lower end of the top plate (3). A reactor fixing structure is installed between the two guide frames (2). The reactor fixing structure includes a sliding block (5), two first lifting rings (6), a fixing block (7), two uprights (8), two support beams (9), a reactor body (10), two flipping components, and a moving component. The two ends of the sliding block (5) are respectively movably embedded in the two guide frames (2), the two first lifting rings (6) are respectively installed on the upper sides of the sliding block (5) and are connected to one of the electric hoists (4), the fixed block (7) is fixedly installed at the center of the front end of the sliding block (5), the two uprights (8) are respectively installed on the front sides of the sliding block (5) by bolts, the two support beams (9) are respectively installed on the lower side of the front end of the two uprights (8), the bottom end of the reactor body (10) is placed on the upper end of the two support beams (9), the two flipping components are respectively installed on the outside of the two support beams (9), and the moving component is installed at the center of the upper end of the base plate (1).
2. The dismounting structure of a reaction vessel for aerogel production according to claim 1, characterized in that, The two flipping components include two mounting brackets (11), two flipping motors (12), two operating shafts (13), and two wrapping frames (14). Two fixed frames (11) are respectively installed on the outside of the two support beams (9), two flip motors (12) are respectively installed on the upper end of the two fixed frames (11), two operating shafts (13) are respectively movably embedded in the two fixed frames (11), and one end is respectively connected to the driving end of the two flip motors (12), and one end of the two wrapping frames (14) is respectively fixedly connected to the side wall of the two operating shafts (13).
3. The dismounting structure of a reaction vessel for aerogel production according to claim 1, characterized in that, The moving component includes a linear module (15) and a moving platform (16); The linear module (15) is fixedly installed at the center of the upper end of the base plate (1), and the mobile platform (16) is fixedly installed on the driving end of the linear module (15).
4. The disassembly structure of a reaction vessel for aerogel production according to claim 1, characterized in that, The upper end of the reactor body (10) is equipped with a stirring structure, which includes a cover plate (17), a stirring motor (18), a stirring shaft (19), two second lifting rings (20), a limiting plate (21), and a limiting column (22). The cover plate (17) is placed on the upper end of the reactor body (10). The stirring motor (18) is fixedly installed at the center of the cover plate (17). The top end of the stirring shaft (19) is connected to the driving end of the stirring motor (18). The two second lifting rings (20) are respectively installed on both sides of the upper end of the cover plate (17) and are both connected to another electric hoist (4). One end of the limiting plate (21) is connected to one side of the cover plate (17). The limiting column (22) is fixedly installed at the center of the upper end of the sliding block (5). The other end of the limiting plate (21) is movably fitted onto the upper end of the limiting column (22).
5. The dismounting structure of a reaction vessel for aerogel production according to claim 1, characterized in that, Two said support beams (9) upper wall surface is processed with mounting groove (23).
6. The dismounting structure of a reaction vessel for aerogel production according to claim 1, characterized in that, The guide frame (2) and the bottom plate (1) and the top plate (3) connecting position both sides are processed with reinforcing ribs (24).
7. The dismounting structure of a reaction vessel for aerogel production according to claim 2, wherein The fixed frame (11) is a U-shaped fixed frame (11).