A fixing tool for processing photovoltaic module support

Abstract

The utility model discloses a kind of fixed tool for photovoltaic module support processing, including installation platform, the installation platform top is provided with fixed component, the installation platform bottom four corners position place is uniformly connected with lifting rod, four the lifting rod outside is uniformly slidably connected with connecting sleeve, four the lifting rod bottom is uniformly fixedly connected with sliding rod in connecting sleeve inside, two the connecting sleeve between front and back sides are uniformly fixedly connected with connecting strip, two the connecting strip between middle part are fixedly connected with fixed rod, the fixed rod top middle part is fixedly installed with rotating support, the rotating support inside left and right sides are rotatably connected with transmission rod, two the transmission rod front and back ends are fixedly connected with rotating strip. The utility model said a kind of fixed tool for photovoltaic module support processing, can quickly adapt to different size support, reduce the time of manual adjustment, work efficiency is significantly improved.

Description

Technical Field

[0001] This utility model relates to the field of bracket processing technology, and in particular to a fixing fixture for processing photovoltaic module brackets. Background Technology

[0002] Photovoltaic module support fixtures are supporting devices used for the rapid positioning of photovoltaic module supports, which are structures used to support and fix solar photovoltaic modules (solar panels). These supports play a crucial role in solar photovoltaic systems, not only supporting the photovoltaic modules to maintain the correct angle and maximize solar radiation absorption, but also ensuring the stability and durability of the system. To ensure the precision and quality of the final product, a photovoltaic module support fixture is required. With continuous technological advancements, the manufacturing process requirements for photovoltaic module support fixtures are becoming increasingly stringent.

[0003] For example, Chinese Patent (CN222059529U) discloses a fixing fixture for processing photovoltaic module brackets, belonging to the field of photovoltaic module bracket processing technology. It includes a worktable with legs below and a mounting base above. A mounting assembly is located at the connection between the mounting base and the worktable, and a clamping assembly is located above the mounting base. This invention facilitates the installation of the fixing fixture by incorporating a socket, insert, fixing block, pull rod, fixing spring, limit rod, and limit spring, improving ease of use. The invention also facilitates the clamping and fixing of photovoltaic modules by incorporating a clamping base, a bidirectional threaded screw, a throttle, a moving block, and a clamping plate. Furthermore, the inclusion of a connecting base allows for the installation of the most suitable clamping plate according to usage requirements. The device offers high applicability. By incorporating rubber fastening pads and screws, it facilitates the tightening of the throttle, preventing the clamping plates from loosening and ensuring a good clamping effect. The aforementioned device uses a moving block to move the clamping plates, thereby clamping the support structure in the photovoltaic module. However, this device can only accommodate supports of different widths and cannot adjust the distance of the clamping plates according to the length of the support. Therefore, for photovoltaic supports of different lengths, the clamping device may not provide suitable support. Long supports may not have enough support points, leading to instability during processing and increasing the risk of the support falling off or deforming. Furthermore, it can only clamp from both sides of the support, which may not provide comprehensive support. Therefore, we propose a fixing fixture for processing photovoltaic module supports. Utility Model Content

[0004] Technical problem solved: In view of the shortcomings of the prior art, this utility model provides a fixing fixture for processing photovoltaic module brackets, which can quickly adapt to brackets of different sizes, reduce the time for manual adjustment, significantly improve work efficiency, and effectively solve the problems in the background art.

[0005] Technical Solution: To achieve the above objectives, the technical solution adopted by this utility model is as follows: A fixing fixture for processing photovoltaic module brackets includes an installation platform. A fixing component is provided above the installation platform. Lifting rods are fixedly connected to the four corners of the bottom of the installation platform. Connecting sleeves are slidably connected to the outer sides of the four lifting rods. Sliding rods are fixedly connected to the bottom of the four lifting rods inside the connecting sleeves. Connecting strips are fixedly connected between the two connecting sleeves on the front and rear sides. A fixing rod is fixedly connected to the middle of the two connecting strips. A rotating support is fixedly installed above the middle of the fixing rod. Transmission rods are rotatably connected to the left and right sides inside the rotating support. Rotating strips are fixedly connected to the front and rear ends of the two transmission rods. Forks are fixedly connected to the ends of the four rotating strips. The four forks are slidably connected to the four sliding rods respectively.

[0006] Preferably, a first motor is fixedly installed at the bottom of the rotating support, the output end of the first motor passes through the bottom surface of the rotating support and is fixedly connected to a worm gear, and worm wheels are fixedly connected to the middle of both transmission rods, and the worm gear meshes with the two worm wheels.

[0007] Preferably, the fixing assembly includes a first fixing seat and a second fixing seat. The first fixing seat is fixedly connected to the rear side of the upper surface of the mounting platform, and the second fixing seat is fixedly connected to the front side of the upper surface of the mounting platform. A bidirectional lead screw is rotatably connected to the middle of the first fixing seat, and a second motor for driving the bidirectional lead screw to rotate is fixedly installed on the left side of the first fixing seat.

[0008] Preferably, a first limiting rod is fixedly connected to both the front and rear sides of the bidirectional lead screw in the middle of the first fixed seat. Threaded blocks are threadedly connected to both the left and right sides of the outer surface of the bidirectional lead screw. The threaded blocks are slidably connected to the first limiting rod. A second limiting rod is fixedly connected inside the second fixed seat. Sliding blocks are slidably connected to both the left and right ends of the outer surface of the second limiting rod. A moving plate is fixedly connected between the two sets of threaded blocks and sliding blocks.

[0009] Preferably, a pad is fixedly connected to the front end of the upper surface of each of the two movable plates, a first positioning block is fixedly connected above each of the two pads, a third fixing seat is fixedly connected to the rear side of the upper surface of each of the two movable plates, a threaded rod is rotatably connected between the middle of the two sets of third fixing seats, a third limiting rod is fixedly connected between the two sets of third fixing seats, and a third motor for driving the threaded rod to rotate is fixedly connected to the rear side of the two sets of third fixing seats.

[0010] Preferably, both threaded rods have a movable block threadedly connected to their outer surfaces, the movable block being slidably connected to the third limiting rod, and a second positioning block being fixedly connected above each of the two movable blocks.

[0011] Preferably, both the third fixed seat and the inner side of the pad are positioned with elastic buffer components. The elastic buffer components are provided with two sets of elastic pads. The inner side of the elastic pads is positioned with a first positioning component and a second positioning component. A telescopic rod and a spring are positioned between the first positioning component and the second positioning component.

[0012] Preferably, the two sets of elastic pads are elastically movable through a telescopic rod and a spring, and the telescopic rod and spring are fixed by a first positioning component and a second positioning component.

[0013] Beneficial Effects: Compared with the prior art, this utility model provides a fixing fixture for processing photovoltaic module brackets, which has the following beneficial effects: This fixing fixture for processing photovoltaic module brackets can quickly adapt to brackets of different sizes, reducing manual adjustment time and significantly improving work efficiency; The first motor drives the worm gear to rotate, and the worm gear drives the worm wheel to rotate through a transmission relationship. When the worm wheel rotates, it drives the rotating bar to rotate through a transmission rod. When the rotating bar rotates, it lifts the lifting rod from inside the connecting sleeve through a fork, allowing adjustment of the installation platform height. By adjusting the fixture height, different process requirements can be flexibly addressed, ensuring that each photovoltaic bracket meets the corresponding processing standards, improving processing efficiency and adaptability. Adjusting the lifting mechanism can reduce processing errors caused by improper fixture positioning, improving the overall product quality and consistency. Furthermore, it can be adjusted according to the operator's height to ensure the workpiece is at a suitable height, thus improving work comfort and reducing muscle and skeletal pressure. This improves worker efficiency. A second motor drives a bidirectional lead screw to rotate, causing two threaded blocks to move relative to each other, thus adjusting the distance between the two first positioning blocks. A third motor then drives a threaded rod to rotate, and through the threaded engagement, the moving block moves, further adjusting the distance between the second and first positioning blocks. This allows for the clamping and fixing of photovoltaic brackets of different sizes. The fixing component can quickly adapt to brackets of different sizes, reducing manual adjustment time and significantly improving work efficiency. Especially in large-scale production, automated adjustment reduces time wasted on equipment adjustments, ensuring efficient production line operation. The fixing component, utilizing the lead screw and threaded engagement, provides very high adjustment precision, ensuring accurate fit of the clamp to different photovoltaic bracket sizes. It also supports the bracket at the four corners, ensuring clamping stability and preventing bracket wobbling during processing. The entire photovoltaic module bracket processing fixing fixture has a simple structure, is easy to operate, and performs better than traditional methods. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the overall structure of a fixing fixture for processing photovoltaic module brackets according to the present invention.

[0015] Figure 2 This is a schematic diagram of the overall bottom structure of a fixing fixture for processing photovoltaic module brackets according to this utility model.

[0016] Figure 3 This is a schematic diagram of the installation platform in a fixing fixture for processing photovoltaic module brackets according to this utility model.

[0017] Figure 4 This is a structural schematic diagram of point A in the fixed fixture for processing photovoltaic module brackets according to this utility model.

[0018] Figure 5 This is a structural schematic diagram of section B in the fixed fixture for processing photovoltaic module brackets according to this utility model.

[0019] Figure 6 This is a structural schematic diagram of point C in the fixed fixture for processing photovoltaic module brackets according to the present invention.

[0020] Figure 7 This is a schematic diagram of the fixing component in a fixing fixture for processing a photovoltaic module bracket according to the present invention.

[0021] Figure 8 This is a schematic diagram of the elastic buffer component in a fixing fixture for processing photovoltaic module brackets according to this utility model.

[0022] In the diagram: 1. Mounting platform; 2. Lifting rod; 3. Sliding rod; 4. Connecting sleeve; 5. Connecting bar; 6. Fixing rod; 7. Rotating support; 8. Transmission rod; 9. Rotating bar; 10. Shift fork; 11. Worm gear; 12. First motor; 13. Fixing assembly; 1301. First fixed seat; 1302. Bidirectional lead screw; 1303. First limit rod; 1304. Threaded block; 1305. Second motor; 1306. Second fixed seat; 1307. Second limit rod. 1308. Positioning rod; 1309. Sliding block; 1310. Moving plate; 1311. Pad; 1312. First positioning block; 1313. Third fixed seat; 1314. Threaded rod; 1315. Third limiting rod; 1316. Moving block; 1317. Second positioning block; 1318. Third motor; 14. Worm gear; 15. Elastic buffer assembly; 16. Elastic pad; 17. Telescopic rod; 18. Second positioning assembly; 19. Spring; 20. First positioning assembly. Detailed Implementation

[0023] The technical solution of this utility model will be clearly and completely described below with reference to the accompanying drawings and specific embodiments. However, those skilled in the art will understand that the embodiments described below are only some embodiments of this utility model, not all embodiments, and are only used to illustrate this utility model, and should not be regarded as limiting the scope of this utility model. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model. Where specific conditions are not specified in the embodiments, conventional conditions or conditions recommended by the manufacturer shall be followed. Where the manufacturers of reagents or instruments are not specified, they are all conventional products that can be purchased commercially.

[0024] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0025] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0026] like Figure 1-8 As shown, a fixing fixture for processing photovoltaic module brackets includes an installation platform 1. A fixing component 13 is set on the top of the installation platform 1. Lifting rods 2 are fixedly connected to the four corners of the bottom of the installation platform 1. Connecting sleeves 4 are slidably connected to the outer sides of the four lifting rods 2. Sliding rods 3 are fixedly connected to the bottom of the four lifting rods 2 inside the connecting sleeves 4. Connecting strips 5 are fixedly connected between the two connecting sleeves 4 on the front and rear sides. A fixing rod 6 is fixedly connected in the middle between the two connecting strips 5. A rotating support 7 is fixedly installed in the middle of the top of the fixing rod 6. Transmission rods 8 are rotatably connected to the left and right sides inside the rotating support 7. Rotating strips 9 are fixedly connected to the front and rear ends of the two transmission rods 8. Forks 10 are fixedly connected to the ends of the four rotating strips 9. The four forks 10 are slidably connected to the four sliding rods 3 respectively. It can quickly adapt to brackets of different sizes, reduce the time for manual adjustment, and significantly improve work efficiency.

[0027] Furthermore, a first motor 12 is fixedly installed at the bottom of the rotating support 7. The output end of the first motor 12 passes through the bottom surface of the rotating support 7 and is fixedly connected to a worm gear 14. Worm wheels 11 are fixedly connected to the middle of both transmission rods 8, and the worm gear 14 meshes with the two worm wheels 11.

[0028] Furthermore, the fixing component 13 includes a first fixing seat 1301 and a second fixing seat 1306. The first fixing seat 1301 is fixedly connected to the rear side of the upper surface of the mounting platform 1, and the second fixing seat 1306 is fixedly connected to the front side of the upper surface of the mounting platform 1. A bidirectional lead screw 1302 is rotatably connected to the middle of the first fixing seat 1301, and a second motor 1305 for driving the bidirectional lead screw 1302 to rotate is fixedly installed on the left side of the first fixing seat 1301.

[0029] Furthermore, a first limiting rod 1303 is fixedly connected to both the front and rear sides of the bidirectional lead screw 1302 in the middle of the first fixed seat 1301. Threaded blocks 1304 are threadedly connected to both the left and right sides of the outer surface of the bidirectional lead screw 1302. The threaded blocks 1304 are slidably connected to the first limiting rod 1303. A second limiting rod 1307 is fixedly connected inside the second fixed seat 1306. Sliding blocks 1308 are slidably connected to both the left and right ends of the outer surface of the second limiting rod 1307. A moving plate 1309 is fixedly connected between the two sets of threaded blocks 1304 and sliding blocks 1308.

[0030] Furthermore, a pad 1310 is fixedly connected to the front end of the upper surface of each of the two movable plates 1309, a first positioning block 1311 is fixedly connected above each of the two pads 1310, a third fixed seat 1312 is fixedly connected to the rear side of the upper surface of each of the two movable plates 1309, a threaded rod 1313 is rotatably connected between the middle of the two sets of third fixed seats 1312, a third limiting rod 1314 is fixedly connected between the two sets of third fixed seats 1312, and a third motor 1317 for driving the threaded rod 1313 to rotate is fixedly connected to the rear side of the two sets of third fixed seats 1312.

[0031] Furthermore, both threaded rods 1313 have a moving block 1315 threadedly connected to their outer surfaces. The moving block 1315 is slidably connected to the third limiting rod 1314. A second positioning block 1316 is fixedly connected above each of the two moving blocks 1315.

[0032] Furthermore, elastic buffer components 15 are positioned inside the third fixed seat 1312 and the pad 1310. Two sets of elastic pads 16 are provided inside the elastic buffer components 15. A first positioning component 20 and a second positioning component 18 are positioned inside the elastic pads 16. A telescopic rod 17 and a spring 19 are positioned between the first positioning component 20 and the second positioning component 18.

[0033] Furthermore, the two sets of elastic pads 16 are elastically movable through the telescopic rod 17 and the spring 19, and the telescopic rod 17 and the spring 19 are fixed by the first positioning component 20 and the second positioning component 18.

[0034] Working Principle: This utility model includes components 1, 2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15, 16, 17, 18, 19, and 20. When adjusting the height of the mounting platform 1 and the fixing component 13, the first motor 12 drives the worm gear 14 to rotate. The worm gear 14, when rotating, drives the worm wheel 11 to rotate via a transmission relationship. The worm wheel 11, when rotating, drives the rotating bar 9 to rotate via the transmission rod 8. The rotating bar 9, when rotating, lifts the lifting rod 2 from inside the connecting sleeve 4 via the shift fork 10, adjusting the height of the mounting platform 1 to the target position. When adjusting the required clamping dimensions, the second motor 1305 drives the bidirectional lead screw 1302 to rotate according to the width, thereby causing the two threaded blocks 1304 to... The relative movement adjusts the distance between the two first positioning blocks 1311. Then, the third motor 1317 drives the threaded rod 1313 to rotate according to the required clamping length. Through the threaded engagement, the moving block 1315 moves, thereby adjusting the distance between the second positioning block 1316 and the first positioning block 1311. The adjustment of the fixing component 13 adapts to the fixing of photovoltaic module brackets of different sizes. After the photovoltaic module bracket is clamped and fixed by the first positioning block 1311 and the second positioning block 1316, welding, drilling and other processing operations can be performed. The lifting mechanism keeps the platform stable and avoids vibration from affecting the processing quality.

[0035] It should be noted that, in this document, relational terms such as first and second (number one, number two), etc., are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0036] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model.

Claims

1. A fixing tool for processing photovoltaic module support, comprising a mounting platform (1), characterized in that: A fixing component (13) is provided above the installation platform (1). Lifting rods (2) are fixedly connected to the four corners of the bottom of the installation platform (1). Connecting sleeves (4) are slidably connected to the outer sides of the four lifting rods (2). Sliding rods (3) are fixedly connected to the bottom of the four lifting rods (2) inside the connecting sleeves (4). Connecting strips (5) are fixedly connected between the two connecting sleeves (4) on the front and rear sides. A fixing rod (6) is fixedly connected in the middle between the two connecting strips (5). A rotating support (7) is fixedly installed in the middle of the top of the fixing rod (6). The interior is rotatably connected to both the left and right sides by transmission rods (8). Rotating bars (9) are fixedly connected to the front and rear ends of the two transmission rods (8). Forks (10) are fixedly connected to the ends of the four rotating bars (9). The four forks (10) are slidably connected to four sliding rods (3). A first motor (12) is fixedly installed at the bottom of the rotating support (7). The output end of the first motor (12) passes through the bottom surface of the rotating support (7) and is fixedly connected to a worm gear (14). Worm wheels (11) are fixedly connected to the middle of both transmission rods (8). The worm gear (14) and the two worm wheels (11) are connected to each other. 1) Engagement; the fixing assembly (13) includes a first fixing seat (1301) and a second fixing seat (1306). The first fixing seat (1301) is fixedly connected to the rear side of the upper surface of the mounting platform (1), and the second fixing seat (1306) is fixedly connected to the front side of the upper surface of the mounting platform (1). A bidirectional lead screw (1302) is rotatably connected to the middle of the first fixing seat (1301). A second motor (1305) for driving the bidirectional lead screw (1302) to rotate is fixedly installed on the left side of the first fixing seat (1301). The middle of the first fixing seat (1301) is bidirectionally connected to the second fixing seat (1306). The lead screw (1302) is fixedly connected to the front and rear sides with a first limiting rod (1303). The outer surface of the bidirectional lead screw (1302) is threaded with threaded blocks (1304) on both the left and right sides. The threaded blocks (1304) are slidably connected to the first limiting rod (1303). The second fixed seat (1306) is fixedly connected to the inside with a second limiting rod (1307). The outer surface of the second limiting rod (1307) is slidably connected to the left and right ends with sliding blocks (1308). The two sets of threaded blocks (1304) and sliding blocks (1308) are fixedly connected with a moving plate (1309).A pad (1310) is fixedly connected to the front end of the upper surface of each of the two movable plates (1309). A first positioning block (1311) is fixedly connected above each of the two pads (1310). A third fixing seat (1312) is fixedly connected to the rear side of the upper surface of each of the two movable plates (1309). A threaded rod (1313) is rotatably connected between the middle of the two sets of third fixing seats (1312). A third limiting rod (1314) is fixedly connected between the two sets of third fixing seats (1312). A third motor (1317) for driving the threaded rod (1313) to rotate is fixedly connected to the rear side of each set of third fixing seats (1312).

2. The photovoltaic module support machining fixture of claim 1, wherein: The outer surfaces of the two threaded rods (1313) are threaded with movable blocks (1315), the movable blocks (1315) are slidably connected to the third limiting rod (1314), and the two movable blocks (1315) are fixedly connected with second positioning blocks (1316) above each of them.

3. The photovoltaic module support machining fixture of claim 2, wherein: The third fixed seat (1312) and the pad (1310) are both positioned with elastic buffer components (15). The elastic buffer components (15) are provided with two sets of elastic pads (16). The elastic pads (16) are positioned with a first positioning component (20) and a second positioning component (18). A telescopic rod (17) and a spring (19) are positioned between the first positioning component (20) and the second positioning component (18).

4. The photovoltaic module support machining fixture of claim 3, wherein: The two sets of elastic pads (16) move elastically between each other via a telescopic rod (17) and a spring (19), and the telescopic rod (17) and the spring (19) are fixed by a first positioning component (20) and a second positioning component (18).

Images