Automobile super capacitor assembly convenient assembly tool

Abstract

The utility model discloses a kind of super capacitor assembly convenient assembly tools of car, it includes first limiting component and second limiting component, the first limiting component includes a first body and a first positioning pin from the first body;The second limiting component includes a second body and a second positioning pin from the second body;The second body is equipped with sliding guide groove extending along its length direction, the cross-sectional shape of the sliding guide groove corresponds with the cross-sectional shape of the first body, the first body is slidably contained in the sliding guide groove, the distance between the first positioning pin and the second positioning pin is adjusted by sliding the first body.The utility model has the advantages of simple structure, convenient operation, strong versatility and can realize fast and accurate positioning.

Description

Technical Field

[0001] This utility model relates to automotive supercapacitor assembly tools, specifically disclosing a convenient assembly tool for automotive supercapacitor assemblies. Background Technology

[0002] Supercapacitors, as highly efficient energy storage devices, are increasingly widely used in automotive emergency starting power supplies and stable power supply for onboard electronic devices. However, the assembly process of supercapacitor assemblies, especially in space-constrained environments such as vehicles, currently relies mainly on manual operation. This not only leads to low assembly efficiency but, more seriously, makes it difficult to accurately align the mounting holes. Under "blind assembly" conditions with poor visibility or limited operating space, repeated attempts at alignment can easily damage critical components such as mounting studs, resulting in the scrapping of the entire supercapacitor assembly and severely impacting production efficiency and product reliability. To address this issue, the industry has proposed several auxiliary tooling solutions. For example, one existing technology provides an assembly tooling set including a base plate, multiple detachable positioning posts, a filling box, and a pressure plate. However, this tooling has numerous structural components, leading to a complex operation process and increasing assembly complexity and time consumption. Furthermore, the fixed design of its positioning posts and pressure plate limits its applicability to capacitors of specific sizes and specifications, resulting in poor versatility and an inability to flexibly meet diverse product requirements. Another existing technology provides a cylindrical rod tool, which, while simple in structure, is cumbersome and lacks operational flexibility in confined spaces or situations requiring multi-angle operation. More importantly, it can only serve as a single-point hole alignment aid, failing to provide a stable multi-point positioning reference and not fundamentally solving the core challenge of quickly and accurately guiding the entire assembly alignment. In summary, existing assembly aids are either cumbersome and lack versatility due to complex structures, or too simple in structure, resulting in limited functionality and insufficient practicality. Neither effectively solves the technical challenge of quickly, accurately, and universally aligning supercapacitor assemblies in complex assembly environments. Therefore, there is an urgent need to develop an assembly tool that is simple in structure, easy to operate, widely applicable, and capable of achieving rapid and accurate alignment to improve assembly efficiency and reduce the risk of component damage. Utility Model Content

[0003] This utility model discloses a convenient assembly tool for automotive supercapacitor assemblies, which has the advantages of simple structure, convenient operation, strong versatility, and the ability to achieve rapid and accurate positioning. It effectively solves the problems of low assembly efficiency, poor accuracy, easily damaged parts, and poor versatility in the prior art.

[0004] This utility model discloses a convenient assembly tool for automotive supercapacitor assemblies, including a first limiting component and a second limiting component; the first limiting component includes a first body and a first positioning pin extending from the first body; the second limiting component includes a second body and a second positioning pin extending from the second body; wherein, the second body is provided with a sliding guide groove extending along its length direction, the cross-sectional shape of the sliding guide groove corresponds to the cross-sectional shape of the first body, the first body is slidably accommodated in the sliding guide groove, and the distance between the first positioning pin and the second positioning pin is adjusted by sliding the first body.

[0005] As a preferred technical solution, the ends of both the first positioning pin and the second positioning pin are tapered structures.

[0006] As a preferred technical solution, the first limiting component further includes a first handle, and the second limiting component further includes a second handle.

[0007] Furthermore, according to the above scheme, the first handle and the second handle are respectively disposed on the sides of the first body and the second body.

[0008] As a preferred technical solution, the cross-sectional shape of the first body is rectangular, and the sliding guide groove is a U-shaped or rectangular groove that matches the cross-section of the first body.

[0009] As a preferred technical solution, the cross-sectional shape of the first locating pin corresponds to the cross-sectional shape of the supercapacitor assembly mounting hole on the supercapacitor assembly mounting base plate.

[0010] As a preferred technical solution, the cross-sectional shape of the second locating pin corresponds to the cross-sectional shape of the supercapacitor assembly mounting hole on the supercapacitor assembly mounting base plate.

[0011] The beneficial effects of this utility model are as follows: First, the core of this utility model lies in its innovative adjustable two-point positioning structure. By accommodating the first main body of the first limiting component within the sliding guide groove of the second limiting component and allowing it to slide, the distance between the first positioning pin and the second positioning pin can be flexibly adjusted. This design enables this tool to break through the limitations of existing tooling that is "dedicated to specific tasks," flexibly adapting to supercapacitor assemblies of different sizes and mounting hole spacings, and possessing strong versatility and applicability. Furthermore, the tapered end design of the positioning pin and its corresponding cross-section matching the mounting hole play a crucial role in automatic guidance and precise embedding, enabling rapid hole alignment even in "blind assembly" environments with limited space and poor visibility, greatly improving the accuracy and efficiency of assembly. Second, the integrated sliding design of this tool makes its structure far simpler and more compact than existing tooling with numerous components, avoiding component loss and cumbersome assembly processes. The specially designed first and second handles, especially their lateral layout which facilitates force application, provide the operator with clear grip and operating points, making distance adjustment and overall handling and movement intuitive and effortless. The stable cross-sectional matching between the first body and the sliding guide groove ensures smooth sliding and reliable positioning, further enhancing ease of operation. Ultimately, the combined effect of these high-precision, high-efficiency, and easy-to-operate characteristics effectively avoids problems such as damage to mounting studs caused by repeated attempts or forced installation, significantly reducing component scrap rates and production costs, and fundamentally improving the reliability and lifespan of the final product. Attached Figure Description

[0012] To more clearly illustrate the technical solutions of the disclosed embodiments of this utility model, the accompanying drawings of the embodiments will be briefly described below. These drawings are for illustrative purposes only and are not intended to limit the scope of protection of this utility model.

[0013] Figure 1 This is a three-dimensional structural diagram of the first limiting component in an embodiment of this utility model.

[0014] Figure 2 This is a three-dimensional structural diagram of the second limiting component in an embodiment of this utility model.

[0015] Figure 3 This is a top view of the assembly tool and the supercapacitor assembly mounting base plate after two-point positioning in this embodiment of the utility model.

[0016] Figure 4 This is a bottom view of the assembly tool and the supercapacitor assembly mounting base plate after two-point positioning in this embodiment of the utility model.

[0017] Figure 5 This is a schematic diagram of the overall three-dimensional structure of the assembly tool in an embodiment of this utility model.

[0018] Explanation of reference numerals in the attached drawings: 1. Locating pin; 2. First body; 3. Second body; 4. Handle; 5. Sliding guide groove; 6. Locating pin; 7. Supercapacitor assembly mounting base plate; 8. Supercapacitor assembly mounting hole. Detailed Implementation

[0019] The technical solution (including preferred technical solution) of this utility model will be further described in detail below with reference to the accompanying drawings and by listing some optional embodiments. Obviously, the described embodiments are only a part of the embodiments of this utility model, and not all of them. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without creative effort are within the scope of protection of this utility model.

[0020] Please see Figures 1 to 5 This utility model provides a convenient assembly tool for automotive supercapacitor assemblies. The tool mainly consists of a first limiting component and a second limiting component that cooperate with each other.

[0021] like Figure 1 and Figure 3 As shown, the first limiting component includes a first body 2 and a first positioning pin extending vertically from the first body 2. In this preferred embodiment, the first limiting component also has a first handle 3 extending laterally, which facilitates the operator's grip and application of force.

[0022] like Figure 2 and Figure 3 As shown, the second limiting component includes a second body 2 and a second positioning pin extending vertically from the second body. The core structure of the second body is that it has a sliding guide groove 3 extending along its length. Correspondingly, the second limiting component also has a second handle extending laterally.

[0023] In this embodiment, the first body 2 has a rectangular cross-sectional shape, while the sliding guide groove 3 has a U-shaped cross-sectional shape that matches the rectangle. This sliding fit of the rectangular cross-section ensures that the first body 2 maintains a stable posture and does not rotate when moving linearly within the sliding guide groove 3, thereby ensuring that the first positioning pin and the second positioning pin always remain parallel and aligned, providing a reliable structural basis for precise distance adjustment.

[0024] The assembly of this tool is very simple. During operation, simply align the first body 2 of the first limiting component with the opening end of the sliding guide groove 3 of the second limiting component, and then slide it in along the guide groove direction to assemble the two components into a complete assembly tool. Figure 5 As shown.

[0025] The specific steps for using this utility model are as follows:

[0026] Step 1: Positioning Preparation and Distance Adjustment

[0027] Before using this tool, the operator must first confirm the supercapacitor assembly to be installed on the supercapacitor assembly mounting base 7 (e.g., Figure 3 The distance between any two supercapacitor assembly mounting holes 8 (as shown). Then, the operator holds the first handle 3 and the second handle designed for this purpose, and slides the first body 2 in the sliding guide groove 3 through a convenient push-pull operation until the distance between the first positioning pin and the second positioning pin completely matches the measured hole distance.

[0028] Step 2: Two-point positioning

[0029] After distance adjustment, align the two positioning pins 1 (first positioning pin and second positioning pin) of the tool with the two selected supercapacitor assembly mounting holes 8 on the supercapacitor assembly mounting base plate 7, and then insert them into the holes. In this preferred embodiment, the ends of both positioning pins 1 are tapered, which has a natural self-guiding function, allowing the positioning pins to slide easily into the holes, even in poor visibility or confined space, enabling quick alignment. Simultaneously, the cross-sectional shape of the positioning pin 1 corresponds to the cross-sectional shape of the supercapacitor assembly mounting hole 8, ensuring a tight fit and no shaking after insertion, thus firmly bonding with the supercapacitor assembly and forming a stable and reliable "two-point positioning" reference, as shown in the attached figure. Figure 3 As shown.

[0030] Step 3: Overall Assembly

[0031] After completing the two-point positioning, the operator no longer needs to directly grasp the cumbersome supercapacitor assembly. Instead, they can directly hold the handle of this tool and move, rotate, and align the entire assembly as a whole, as shown in the attached diagram. Figure 4 As shown, since two holes already serve as precise references, the remaining mounting holes on the assembly can be aligned very naturally and quickly with the corresponding mounting points on the vehicle body or bracket. This greatly simplifies the installation process, effectively solves the "blind installation" problem, and fundamentally avoids the risk of damage to the mounting studs that may result from repeated attempts at alignment.

[0032] This invention achieves flexible adjustment of the positioning pin spacing through the sliding cooperation of the first and second limiting components, exhibiting strong versatility; it achieves rapid and accurate alignment through the conical positioning pin and two-point positioning method, greatly improving assembly efficiency and reliability; the overall structure is simple, the operation is intuitive and convenient, and it effectively solves many defects in the prior art.

[0033] Those skilled in the art will readily understand that the above are merely preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, combinations, substitutions, improvements, etc., made under the spirit and principles of the present utility model are included within the protection scope of the present utility model.

Claims

1. A convenient assembly tool for automotive supercapacitor assemblies, characterized in that, The device includes a first limiting component and a second limiting component. The first limiting component includes a first body and a first positioning pin extending from the first body. The second limiting component includes a second body and a second positioning pin extending from the second body. The second body is provided with a sliding guide groove extending along its length direction. The cross-sectional shape of the sliding guide groove corresponds to the cross-sectional shape of the first body. The first body is slidably accommodated in the sliding guide groove. The distance between the first positioning pin and the second positioning pin is adjusted by sliding the first body.

2. The convenient assembly tool for automotive supercapacitor assemblies according to claim 1, characterized in that, Both the first locating pin and the second locating pin have tapered ends.

3. The convenient assembly tool for automotive supercapacitor assemblies according to claim 1, characterized in that, The first limiting component further includes a first handle, and the second limiting component further includes a second handle.

4. The convenient assembly tool for automotive supercapacitor assemblies according to claim 3, characterized in that, The first handle and the second handle are respectively disposed on the sides of the first body and the second body.

5. The convenient assembly tool for automotive supercapacitor assemblies according to claim 1, characterized in that, The first main body has a rectangular cross-sectional shape, and the sliding guide groove is a U-shaped or rectangular groove that matches the cross-section of the first main body.

6. The convenient assembly tool for automotive supercapacitor assemblies according to claim 1, characterized in that, The cross-sectional shape of the first locating pin corresponds to the cross-sectional shape of the supercapacitor assembly mounting hole on the supercapacitor assembly mounting base plate.

7. The convenient assembly tool for automotive supercapacitor assemblies according to claim 1, characterized in that, The cross-sectional shape of the second locating pin corresponds to the cross-sectional shape of the supercapacitor assembly mounting hole on the supercapacitor assembly mounting base plate.

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