A device for identifying deformed arrangement of a clamp
By designing a device that includes a vibratory feeder and a specially designed track, the problem of automating clamp deformation identification and marking in existing technologies has been solved. This has enabled accurate detection of clamp deformation and standardized marking, improving production efficiency and reducing the workload of operators.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- NANJING KELANG MASCH MFG CO LTD
- Filing Date
- 2025-09-03
- Publication Date
- 2026-07-21
AI Technical Summary
Existing automated equipment struggles to identify slightly deformed clamps, leading to mixed parts and the need for manual re-marking, which is inefficient and susceptible to subjective factors.
Design a device that includes a vibratory feeder, a specially designed track, and a conveyor. By adjusting the clamp posture through vibration and track, it can achieve automated screening and marking, ensuring accurate detection of clamp deformation and standardized marking.
It enables automated detection and standardized marking of clamp deformation, reduces manual operation, improves production efficiency, and reduces the intensity of manual labor.
Smart Images

Figure CN224527207U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of clamp technology, specifically a device for identifying and marking the deformation and arrangement of clamps. Background Technology
[0002] Currently, known automated image sorting machines can identify large deformations and dimensions of clamps. However, they may not be able to detect slight deformations. Furthermore, image sorting machines only have a sorting function and require a large footprint. The parts selected later still need to be manually marked, which can easily lead to mixing of parts. Manual marking relies on visually judging whether parts are deformed before marking, requiring a large number of personnel, resulting in low efficiency and being affected by subjective factors. Utility Model Content
[0003] The purpose of this invention is to provide a device for identifying the arrangement of deformed clamps and marking lines, so as to solve the problems mentioned in the background art.
[0004] To achieve the above objectives, this utility model provides the following technical solution: a device for identifying the deformation and arrangement of clamps and drawing lines, comprising a support platform, a vibrating plate fixedly mounted on the upper surface of the support platform, a special track fixedly mounted on the vibrating plate, a slide rail fixedly connected to the output end of the special track, a support column fixedly mounted on the upper surface of the support platform directly below the slide rail, a flat feeder fixedly mounted above the support column, a bracket fixedly connected to the output end of the flat feeder, and a drawing pen fixedly mounted on the bracket.
[0005] Preferably, the special track includes a vibrating track, an inclined rail is fixedly mounted on the vibrating track, the edge of the inclined rail is provided with a burr, the vibrating track is provided with a stepped track, and the tail end of the vibrating track is provided with a discharge slide.
[0006] Preferably, the inclined rail has a slope, and the slope of the inclined rail gradually increases.
[0007] Preferably, the specially designed track is matched with the clamp.
[0008] Compared with the existing technology, the beneficial effects of this utility model are: the special track can accurately detect the deformation of the clamp, ensuring the accuracy of the line drawing position and the neat and beautiful lines; the flat feeder can make the line drawing mechanism move at a uniform speed, and the drawn marking lines are more standardized; the equipment can run continuously and automatically without frequent manual operation, which can effectively reduce the workload of operators and liberate them from repetitive and tedious manual labor. Attached Figure Description
[0009] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a schematic diagram of the specially designed track structure of this utility model; Figure 3 This is a schematic diagram of the clamp of this utility model.
[0010] In the diagram: 1. Support platform; 2. Vibratory feeder; 3. Special track; 31. Vibration track; 32. Inclined track; 33. Flanged edge; 34. Stepped track; 35. Discharge slide; 4. Slide; 5. Support column; 6. Flat feeder; 7. Drawing pen. Detailed Implementation
[0011] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the scope of protection of the present utility model.
[0012] Please refer to 1-3. One embodiment of this utility model is provided: a device for identifying and marking the deformation of clamps, including a support platform 1, a vibratory plate 2 fixedly mounted on the upper surface of the support platform 1, a special track 3 fixedly mounted on the vibratory plate 2, a slide rail 4 fixedly connected to the output end of the special track 3, a support column 5 fixedly mounted directly below the slide rail 4 on the upper surface of the support platform 1, a flat feeder 6 fixedly mounted above the support column 5, a bracket fixedly connected to the output end of the flat feeder 6, and a marking pen 7 fixedly mounted on the bracket. The vibratory plate 2 utilizes high-frequency micro-amplitude vibration generated by an electromagnetic vibrator. The drive parts move on the special track 3. An alternating current is passed through the electromagnet coil in the base to generate a periodically changing magnetic field, which attracts the armature and deforms the spring plate group. When the current changes, the armature is reset under the spring force. This high-frequency repetition causes the vibratory plate to produce small, fast and directional reciprocating vibrations. The open clamps in the material tray are slightly thrown up by the vibration and move forward and upward before falling down, continuously "climbing" upward along the special track 3. In this process, the clamps are gradually adjusted to a uniform posture through the orientation and screening of the special track 3, and finally transported to the slide 4 in an orderly manner.
[0013] The special track 3 includes a vibration track 31, an inclined rail 32 fixed on the vibration track 31, a burr 33 at the edge of the inclined rail 32, a stepped track 34 on the vibration track 31, and a discharge slide 35 at the end of the vibration track 31. Under the interaction of the inclined rail 32 and the burr 33, the clamps that are not in a flat position can be discharged from the vibration track 31 and re-enter the vibrating plate 2. When they re-enter the vibration track 31, the clamps' posture is further adjusted on the stepped track 34. The inclination angle of the clamps is adjusted from the stepped track 34 so that the clamps tilt in one direction and then accurately enter the discharge slide 35 for orderly arrangement. The specially shaped inclined rail 32 and burr 33 on the vibration track 31 can adjust the posture of the clamps.
[0014] The inclined rail 32 has a slope, and the slope of the inclined rail 32 gradually increases. The protrusion above the clamp comes into contact with the flash 33, causing the clamp to fall off.
[0015] The specially designed track 3 is matched with the clamp to ensure that the clamp can move on the specially designed track 3.
[0016] Working principle: Parts are manually fed into the vibratory feeder 2. The vibratory feeder 2 uses a special track 3 to vibrate, flip, and position the parts so that they are evenly arranged on the edge of the vibratory feeder 2. Unqualified parts cannot enter the special track 3 and cannot enter the lower material chute. Qualified parts enter the track above the flat conveyor 6 in sequence, so that the parts are arranged in order on the flat conveyor 6 for marking. The parts arranged on the chute 4 are pushed forward by the vibration of the flat conveyor 6. The parts slide over the tip of the marking pen 7 on the surface of the part, leaving a green label on the surface of the part. With the vibration of the flat conveyor 6, the parts enter the material box from the chute.
Claims
1. A device for identifying the arrangement and marking of clamp deformation, comprising a support platform (1), characterized in that: A vibratory plate (2) is fixedly provided on the upper surface of the support platform (1). A special track (3) is fixedly provided on the vibratory plate (2). The output end of the special track (3) is fixedly connected to the slide (4). A support column (5) is fixedly provided on the upper surface of the support platform (1) directly below the slide (4). A flat feeder (6) is fixedly provided above the support column (5). The output end of the flat feeder (6) is fixedly connected to the bracket. A drawing pen (7) is fixedly provided on the bracket.
2. The device for identifying and marking the arrangement of clamp deformation according to claim 1, characterized in that: The special track (3) includes a vibration track (31), an inclined rail (32) is fixedly provided on the vibration track (31), a burr (33) is provided at the edge of the inclined rail (32), a stepped track (34) is provided on the vibration track (31), and a discharge slide (35) is provided at the tail end of the vibration track (31).
3. The device for identifying and marking the arrangement of clamp deformation according to claim 2, characterized in that: The inclined rail (32) has a slope, and the steep slope of the inclined rail (32) gradually increases.
4. The device for identifying and marking the arrangement of clamp deformation according to claim 1, characterized in that: The specially designed track (3) is matched with the clamp.