New energy battery frame insert fixing beam processing tooling

Abstract

The utility model provides a kind of new energy battery frame insert fixing beam processing frock, belong to processing frock technical field, including base, base top symmetry is equipped with two groups of first pneumatic push rod, two groups of first pneumatic push rod movable rod are all equipped with clamping plate, guide slot is opened in base, clamping plate bottom is equipped with guide block, guide block can be slidably set in guide slot;Base bottom is equipped with lubricating oil tank, lubricating oil tank side is equipped with flow distributor, lubricating oil tank is connected with flow distributor pipeline, first pneumatic push rod and guide slot both sides are equipped with spray head, and spray head is connected with flow distributor pipeline;Guide block is equipped with abrasion sensor;Base is equipped with control module, and control module is electrically connected with flow distributor and abrasion sensor respectively.The device is set abrasion sensor on guide block, and the setting of electrically connecting oil pump, flow distributor and control module, can monitor the abrasion of guide block, and according to the degree of wear control lubricating oil supply.

Description

Technical Field

[0001] This utility model belongs to the field of machining tooling technology, and more specifically, it relates to a machining tooling for a new energy battery frame insert fixing beam. Background Technology

[0002] In the field of new energy battery manufacturing, battery frame insert fixing beams are a key component widely used in the assembly of battery frames to ensure the stability of the internal battery structure and the positioning of the inserts. During processing, friction generated by the relative movement of components, such as the sliding of clamping plates within guide grooves via guide blocks and the extension and retraction of pneumatic push rods, leads to surface wear. However, traditional tooling lacks management of wear and lubrication for critical components. If wear is not detected and lubricated in a timely manner, excessive wear can easily occur, shortening the tooling's lifespan and increasing equipment replacement costs in production. Utility Model Content

[0003] To address the aforementioned technical problems, this utility model provides a machining fixture for a new energy battery frame insert fixing beam. This fixture addresses the issue that traditional tooling lacks management of wear and lubrication of key components, which can easily lead to excessive wear if wear is not detected and lubricated in a timely manner.

[0004] The purpose and effect of this utility model's new energy battery frame insert fixing beam processing fixture are achieved through the following specific technical means:

[0005] A tooling for processing a fixed beam for a new energy battery frame includes a base. Two sets of first pneumatic push rods are symmetrically arranged on the top of the base. Each set of first pneumatic push rods has a clamping plate on its movable rod. A guide groove is formed on the base, and a guide block is provided at the bottom of each clamping plate. The guide block is slidably disposed within the guide groove. A lubricating oil tank is located at the bottom of the base, and a flow distributor is located on one side of the lubricating oil tank. The lubricating oil tank is connected to the flow distributor via a pipe. Nozzles are provided on the first pneumatic push rods and on both sides of the guide groove, and the nozzles are connected to the flow distributor via a pipe. A wear sensor is provided on the guide block. A control module is located on the base, and the control module is electrically connected to the flow distributor and the wear sensor, respectively.

[0006] According to a preferred embodiment, the guide groove has a T-shaped cross-section, and a wear-resistant liner is embedded in the inner wall of the groove. The wear-resistant liner has oil storage grooves evenly distributed on its surface.

[0007] According to a preferred embodiment, the nozzle is an adjustable atomizing nozzle, and an oil pump is provided on the connecting pipe between the lubricating oil tank and the flow distributor, and the oil pump is electrically connected to the control module.

[0008] According to a preferred embodiment, a pressure sensor is provided between the movable end of the first pneumatic push rod and the clamping plate, and the pressure sensor and the first pneumatic push rod are both electrically connected to the control module.

[0009] According to a preferred embodiment, a positioning groove is provided on the base, a positioning plate is slidably provided in the positioning groove, a second pneumatic push rod is provided at one end of the positioning groove, the movable rod of the second pneumatic push rod is connected to the positioning plate, and a fixing plate is provided at the end of the base away from the positioning groove.

[0010] According to a preferred embodiment, a laser calibration assembly is provided above the base. The laser calibration assembly includes a laser emitter and a receiver, and the laser emitter and the receiver are electrically connected to the control module.

[0011] According to a preferred embodiment, both the positioning plate and the fixing plate are provided with sliding grooves, and sliding blocks are slidably arranged in the sliding grooves. The laser emitter and the receiver are respectively mounted on two sets of sliding blocks.

[0012] Compared with the prior art, the present invention has the following beneficial effects:

[0013] 1. This utility model, by installing a wear sensor on the guide block and electrically connecting the oil pump, flow distributor, and control module, enables users to monitor the wear condition of the guide block and automatically control the supply of lubricating oil based on the degree of wear. After the fixture is in operation, the user can receive data from the wear sensor through the control module to adjust the operating status of the oil pump and flow distributor. This eliminates the need for frequent manual checks of component wear and manual addition of lubricating oil, improving the automation capability of the device for managing the wear and lubrication of key components. This not only allows for timely lubrication maintenance of the guide block and related components, reducing excessive wear caused by friction and extending component lifespan, but also reduces the cost of manual monitoring and maintenance.

[0014] 2. When using this device, the user can obtain clamping pressure data of the clamping plate on the fixed beam through a pressure sensor to control the clamping force. This allows the user to adjust the appropriate clamping force according to the material, shape, and other characteristics of the fixed beam, improving the device's adaptability to clamping different fixed beams. Then, through a laser calibration component, the device can calibrate the position of the fixed beam before processing, ensuring the fixed beam is in the correct processing position, reducing processing errors caused by positional deviations (a benefit to the user), and improving the processing accuracy and product qualification rate of the device. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the assembled structure of this utility model;

[0016] Figure 2 This is a schematic diagram of the disassembled structure of this utility model;

[0017] Figure 3 yes Figure 2 Enlarged view of region a in the middle;

[0018] Figure 4 yes Figure 2 Enlarged view of region b in the middle;

[0019] Figure 5 This is a schematic diagram of the control module of this utility model;

[0020] Figure 6 This is a schematic diagram of the structure of the oil storage groove of this utility model.

[0021] In the diagram, the correspondence between component names and drawing numbers is as follows:

[0022] 11. Base; 12. First pneumatic push rod; 13. Clamping plate; 14. Guide groove; 15. Guide block; 16. Lubricating oil tank; 17. Flow distributor; 18. Nozzle; 19. Wear sensor; 21. Control module; 22. Wear-resistant liner; 23. Oil storage groove; 24. Oil pump; 25. Pressure sensor; 26. Positioning groove; 27. Positioning plate; 28. Second pneumatic push rod; 29. ​​Fixing plate; 31. Laser emitter; 32. Receiver; 33. Slide groove; 34. Sliding block. Detailed Implementation

[0023] The embodiments of this utility model will be described in further detail below with reference to the accompanying drawings and examples. The following examples are used to illustrate the technical solution of this utility model, but should not be used to limit the scope of protection of this utility model.

[0024] Example:

[0025] like Figures 1 to 6As shown, this utility model provides a tooling for processing a new energy battery frame insert fixing beam, including a base 11. Two sets of first pneumatic push rods 12 are symmetrically arranged on the top of the base 11. Each set of first pneumatic push rods 12 has a clamping plate 13 on its movable rod. Through the arrangement of the base 11, the first pneumatic push rods 12, and the clamping plates 13, the new energy battery frame insert fixing beam can be clamped from both sides, improving the device's fixing capability. A guide groove 14 is provided on the base 11, and a guide block 15 is provided at the bottom of the clamping plate 13. The guide block 15 is slidably disposed within the guide groove 14. The guide groove 14 and the guide block 15 provide guidance for the movement of the clamping plate 13, improving the accuracy of the clamping position of the device. A lubricating oil tank 16 is located at the bottom of the base 11, and a flow distributor 17 is located on one side of the lubricating oil tank 16. The lubricating oil tank 16 and the flow distributor 17 are connected by pipes. Through the arrangement of the lubricating oil tank 16 and the flow distributor 17, lubricating oil can be stored and distributed, improving the device's management capability of the lubrication system. The flow distributor 17 can be an XYF-200 model flow distributor. Nozzles 18 are provided on the first pneumatic push rod 12 and on both sides of the guide groove 14. The nozzles 18 are connected by pipes to the flow distributor 17. Through the arrangement of the nozzles 18 and the flow distributor 17, lubricating oil can be sprayed onto key parts such as the first pneumatic push rod 12 and the guide groove 14, improving the lubrication effect of the device on key components. A wear sensor 19 is provided on the guide block 15; a control module 21 is provided on the base 11, and the control module 21 is electrically connected to the flow distributor 17 and the wear sensor 19 respectively. By configuring the wear sensor 19, control module 21, and flow distributor 17, the supply of lubricating oil can be adjusted according to the wear condition of the guide block 15, thereby improving the device's ability to manage wear and lubrication of critical components. The wear sensor 19 can be an HM-500 inductive wear sensor; the control module 21 can be an Arduino Mega2560 control module.

[0026] like Figure 2 , 6 As shown, the guide groove 14 has a T-shaped cross-section, and a wear-resistant liner 22 is embedded in the inner wall of the groove. Oil storage grooves 23 are evenly distributed on the surface of the wear-resistant liner 22. Through the T-shaped structure of the guide groove 14, the wear-resistant liner 22, and the oil storage grooves 23, the wear resistance of the guide groove 14 can be enhanced, and lubricating oil can be stored to continuously lubricate the guide block 15, thereby improving the service life of the guide component of the device.

[0027] The nozzle 18 is an adjustable atomizing nozzle. An oil pump 24 is installed on the connecting pipe between the lubricating oil tank 16 and the flow distributor 17. The oil pump 24 is electrically connected to the control module 21. Through the configuration of the nozzle 18, the oil pump 24 and the control module 21, the injection state and supply of lubricating oil can be adjusted according to actual needs.

[0028] like Figure 2 , 3 As shown in Figure 4, a pressure sensor 25 is provided between the movable end of the first pneumatic push rod 12 and the clamping plate 13. Both the pressure sensor 25 and the first pneumatic push rod 12 are electrically connected to the control module 21. Through the arrangement of the pressure sensor 25, the first pneumatic push rod 12, and the control module 21, the clamping pressure of the clamping plate 13 on the fixed beam can be monitored and refined, improving the adaptability of the device to different clamping forces on fixed beams. The pressure sensor 25 can be a PT124B-210 model pressure sensor.

[0029] A positioning groove 26 is provided on the base 11, and a positioning plate 27 is slidably disposed within the positioning groove 26. A second pneumatic push rod 28 is provided at one end of the positioning groove 26, and the movable rod of the second pneumatic push rod 28 is connected to the positioning plate 27. Through the arrangement of the positioning groove 26, the positioning plate 27, and the second pneumatic push rod 28, the position of the positioning plate 27 can be adjusted according to the length of the fixed beam, thereby achieving positioning of one end of the fixed beam and improving the device's positioning capability for fixed beams of different lengths. A fixing plate 29 is provided at the end of the base 11 away from the positioning groove 26. Through the arrangement of the fixing plate 29, it can cooperate with the positioning plate 27 to position the fixed beam from both ends, improving the stability of the device's positioning of the fixed beam.

[0030] A laser calibration assembly is provided above the base 11. The laser calibration assembly includes a laser emitter 31 and a receiver 32, which are electrically connected to the control module 21. By setting up the laser calibration assembly and the control module 21, the position of the fixed beam can be calibrated before processing, thereby improving the processing accuracy of the device.

[0031] Both the positioning plate 27 and the fixing plate 29 are provided with sliding grooves 33, and sliding blocks 34 are slidably installed in the sliding grooves 33. The laser emitter 31 and the receiver 32 are respectively mounted on the two sets of sliding blocks 34. By setting up the sliding grooves 33, sliding blocks 34 and laser calibration components, the positions of the laser emitter 31 and the receiver 32 can be adjusted to adapt to the calibration requirements of fixed beams of different specifications, thereby improving the versatility of the device for calibrating fixed beams of different specifications. The laser emitter 31 can be a JG-3000 model laser emitter; the receiver 32 can be an RX-500 model receiver.

[0032] The specific usage and function of this embodiment are as follows:

[0033] The new energy battery frame insert fixing beam is placed on the base 11, with one end abutting against the fixing plate 29. The second pneumatic push rod 28 is activated to push the positioning plate 27 to slide in the positioning groove 26, contacting the other end of the fixing beam to complete the initial positioning. Subsequently, the first pneumatic push rod 12 pushes the clamping plate 13, which slides along the guide groove 14 with the help of the guide block 15, clamping the fixing beam from both sides. The pressure sensor 25 feeds back the clamping pressure to the control module 21 so that the appropriate force can be adjusted. At the same time, the laser emitter 31 and receiver 32 are installed on the sliding block 34 of the positioning plate 27 and the fixing plate 29. The position can be adjusted along the sliding groove 33 according to the specifications of the fixing beam, and the position is laser-calibrated. The control module 21 issues an adjustment signal based on the calibration result. During the processing, the wear sensor 19 monitors the wear of the guide block 15 and feeds it back to the control module 21. The control module 21 controls the oil pump 24 and the flow distributor 17 to spray lubricating oil onto the first pneumatic push rod 12 and the guide groove 14 through the nozzle 18. The T-shaped structure of the guide groove 14, the wear-resistant liner 22, and the oil storage groove 23 enhance wear resistance and continuously lubricate the guide block 15.

[0034] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. It is obvious to those skilled in the art that this utility model is not limited to the details of the above exemplary embodiments.

Claims

1. A tooling for processing a new energy battery frame insert fixing beam, comprising a base (11), characterized in that: The base (11) is symmetrically provided with two sets of first pneumatic push rods (12) at its top. Each set of first pneumatic push rods (12) has a clamping plate (13) on its movable rod. The base (11) has a guide groove (14), and the clamping plate (13) has a guide block (15) at its bottom. The guide block (15) is slidably disposed within the guide groove (14). The base (11) has a lubricating oil tank (16) at its bottom, and a flow distributor (17) is provided on one side of the lubricating oil tank (16). The lubricating oil tank (16) is pipe-connected to the flow distributor (17). Nozzles (18) are provided on the first pneumatic push rod (12) and on both sides of the guide groove (14). The nozzles (18) are pipe-connected to the flow distributor (17). A wear sensor (19) is provided on the guide block (15). A control module (21) is provided on the base (11). The control module (21) is electrically connected to the flow distributor (17) and the wear sensor (19) respectively.

2. The tooling for processing a new energy battery frame insert fixing beam according to claim 1, characterized in that: The guide groove (14) has a T-shaped cross-section and a wear-resistant liner (22) is embedded in the inner wall of the groove. Oil storage grooves (23) are evenly distributed on the surface of the wear-resistant liner (22).

3. The tooling for processing a new energy battery frame insert fixing beam according to claim 2, characterized in that: The nozzle (18) is an adjustable atomizing nozzle. An oil pump (24) is provided on the connecting pipe between the lubricating oil tank (16) and the flow distributor (17). The oil pump (24) is electrically connected to the control module (21).

4. The tooling for processing a new energy battery frame insert fixing beam according to claim 3, characterized in that: A pressure sensor (25) is provided between the movable end of the first pneumatic push rod (12) and the clamping plate (13). The pressure sensor (25) and the first pneumatic push rod (12) are both electrically connected to the control module (21).

5. The tooling for processing a new energy battery frame insert fixing beam according to claim 1, characterized in that: The base (11) is provided with a positioning groove (26), and a positioning plate (27) is slidably provided in the positioning groove (26). A second pneumatic push rod (28) is provided at one end of the positioning groove (26), and the movable rod of the second pneumatic push rod (28) is connected to the positioning plate (27). A fixing plate (29) is provided at the end of the base (11) away from the positioning groove (26).

6. The tooling for processing a new energy battery frame insert fixing beam according to claim 5, characterized in that: A laser calibration assembly is provided above the base (11). The laser calibration assembly includes a laser transmitter (31) and a receiver (32). The laser transmitter (31) and the receiver (32) are electrically connected to the control module (21).

7. The tooling for processing a new energy battery frame insert fixing beam according to claim 6, characterized in that: Both the positioning plate (27) and the fixing plate (29) are provided with sliding grooves (33), and sliding blocks (34) can be slidably provided in the sliding grooves (33). The laser emitter (31) and the receiver (32) are respectively installed on the two sets of sliding blocks (34).

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