Anodic oxidation automatic tank cover device

Abstract

The utility model discloses an anodic oxidation automatic tank cover device, it includes bottom plate, the upper surface fixed connection of bottom plate has heating box, the inner fixed surface connection of heating box has two baffle, the upper surface fixed connection of heating box has four fixed plate, the lateral surface fixed connection of heating box has two support, the inner surface rotation all is connected with transmission wheel in two support, the outer surface fixed connection of two transmission wheel all has tank cover, the outer surface fixed connection of support has speed reducer, and the output of two speed reducers all is through to the inside of support, transmission wheel is driven by speed reducer, can cover the heating tank inside the box body with tank cover through above -mentioned structure, can avoid the heat loss when heating, can effectively reduce the emission of waste gas in production, realizes accurate control opening -closing speed and position simultaneously, adopts lightweight design, reduces energy consumption.

Description

Technical Field

[0001] This utility model relates to the field of heating and sealing technology, and in particular to an automatic anodizing tank cover device. Background Technology

[0002] During the production of large components, when the liquid enters the soaking tank vertically, the liquid surface is exposed to the air. Especially in some tanks where the liquid needs to be heated to the required process level, most manufacturers do not equip the tanks with covers, resulting in a significant loss of heat. This leads to increased energy consumption and equipment operating costs. The loss of heat also consumes water resources and causes some evaporation of chemicals, further increasing operating costs. In addition, the evaporation environment of the tank liquid requires the exhaust gases to be discharged from the chamber, increasing the amount of waste gas emitted into the atmosphere. Utility Model Content

[0003] The purpose of this utility model is to at least solve one of the technical problems existing in the prior art, and to provide an automatic anodizing tank cover device, which solves the problem of heat loss, increased energy consumption, increased equipment running time, and increased evaporation of gas caused by the lack of a tank cover, resulting in air pollution.

[0004] This utility model also provides an automatic anodizing tank cover device as described above, with the following advantages: The worker opens valve two and injects the solution to be heated into the heating tank through the water injection pipe. Then, the PLC controls the servo motor to rotate, which drives the reducer to rotate. The reducer then drives the transmission wheel to control the tank cover to seal the heating tank opening. The reducer can convert the high speed output of the motor into a low speed of its output shaft, while simultaneously increasing the torque proportionally according to the transmission ratio. The tank cover can cover the heating tank inside the tank, preventing heat loss during heating and effectively reducing waste gas emissions during production. It also achieves precise control of the opening and closing speed and position, and adopts a lightweight design to reduce energy consumption.

[0005] The automatic anodizing tank cover device of this technical solution includes: a base plate, a heating box fixedly connected to the upper surface of the base plate, two partitions fixedly connected to the inner surface of the heating box, four fixing plates fixedly connected to the upper surface of the heating box, two supports fixedly connected to the side surface of the heating box, transmission wheels rotatably connected to the inner surfaces of the two supports, tank covers fixedly connected to the outer surfaces of the two transmission wheels, a reducer fixedly connected to the outer surface of the supports, the output ends of the two reducers penetrating into the interior of the supports, the transmission wheels being driven by the reducers, a water injection pipe connected to the side surface of the heating box, a drain pipe connected to the lower surface of the heating box, a heat exchanger fixedly connected to the lower end of the drain pipe, the lower end of the drain pipe fixedly connected to the output end of the heat exchanger, and a wastewater tank fixedly connected to the output end of the heat exchanger. The worker opens valve two and injects the solution to be heated into the heating chamber through the water injection pipe. Then, the PLC controls the servo motor to rotate, which drives the reducer to rotate. The reducer then drives the transmission wheel to control the movement of the tank cover to seal the opening of the heating chamber. The reducer can convert the high speed output of the motor into the low speed of its output shaft, while increasing the torque proportionally according to the transmission ratio. The tank cover can cover the heating tank inside the chamber, which can prevent heat loss during heating and effectively reduce the emission of waste gas in production. At the same time, it can achieve precise control of the opening and closing speed and position, and adopts a lightweight design to reduce energy consumption.

[0006] According to the present invention, an automatic anodizing tank cover device is provided, wherein a servo motor is fixedly connected to the input end of the reducer, and the input end of the reducer is fixedly connected to the output end of the servo motor. The speed and position of the tank cover opening and closing can be flexibly controlled by the servo motor.

[0007] According to the present invention, an automatic anodizing tank cover device is provided, wherein the reducer is driven by a servo motor, the servo motor is controlled by a PLC, and the reducer can convert the high speed of the motor into a low speed, thereby increasing the torque.

[0008] According to the present invention, an automatic anodizing tank cover device is provided with a second valve on the water injection pipe and a first valve on the drain pipe. The water injection and drainage volumes can be precisely controlled through the second valve and the first valve.

[0009] According to the present invention, an automatic anodizing tank cover device is provided, wherein a support leg is fixedly connected to the lower surface of the base plate, and the lower end of the support leg is made of rubber, which can reduce the noise generated during mechanical operation.

[0010] According to the present invention, an automatic anodizing tank cover device is provided, wherein a damper is fixedly connected to the lower surface of the support leg, and a spring is fixedly connected to the outer surface of the damper. The linkage between the damper and the spring can effectively reduce mechanical vibration.

[0011] According to the present invention, an automatic anodizing tank cover device is provided with a sealing ring on the upper surface of the heating box, and the inner wall of the heating box is made of stainless steel. The sealing ring can effectively improve the sealing performance of the box, and stainless steel has the characteristics of strong toughness, corrosion resistance and not easy to rust.

[0012] According to the present invention, an automatic anodizing tank cover device is provided, wherein the partition is made of stainless steel, and the transmission wheel is rotatably connected to the fixed plate. The transmission wheel is driven by a motor to achieve precise control of the tank cover.

[0013] Beneficial effects: Workers open valve two and inject the solution to be heated into the heating chamber through the water injection pipe. Then, the PLC controls the servo motor to rotate, which drives the reducer to rotate. The reducer then drives the transmission wheel to control the operation of the tank cover to seal the opening of the heating chamber. The reducer can convert the high speed output of the motor into the low speed of its output shaft, while increasing the torque proportionally according to the transmission ratio. The tank cover can cover the heating tank inside the chamber, which can prevent heat loss during heating and effectively reduce the emission of waste gas in production. At the same time, it can achieve precise control of opening and closing speed and position, and adopts a lightweight design to reduce energy consumption. Attached Figure Description

[0014] The present invention will be further described below with reference to the accompanying drawings and embodiments; Figure 1 This is a front view structural diagram of the automatic anodizing tank cover device of this utility model; Figure 2 This is a rear view of the automatic anodizing tank cover device of this utility model; Figure 3 This is a top view of the automatic anodizing tank cover device of this utility model; Figure 4 This is a bottom view of the automatic anodizing tank cover device of this utility model; Legend: 1. Tank cover; 2. Drive wheel; 3. Fixing plate; 4. Heating box; 5. Base plate; 6. Support leg; 7. Spring; 8. Damper; 9. Valve 1; 10. Heat exchanger; 11. Wastewater tank; 12. Drain pipe; 13. Bracket; 14. Servo motor; 15. Reducer; 16. Partition plate; 17. Water injection pipe; 18. Valve 2. Detailed Implementation

[0015] This section will describe in detail the specific embodiments of the present utility model. The preferred embodiments of the present utility model are shown in the accompanying drawings. The purpose of the drawings is to supplement the textual description with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the present utility model, but they should not be construed as limiting the scope of protection of the present utility model.

[0016] Reference Figure 1-4 This utility model discloses an automatic anodizing tank cover device, which includes a base plate 5. A heating box 4 is fixedly connected to the upper surface of the base plate 5. Two partitions 16 are fixedly connected to the inner surface of the heating box 4. Four fixing plates 3 are fixedly connected to the upper surface of the heating box 4. Two supports 13 are fixedly connected to the side surface of the heating box 4. A transmission wheel 2 is rotatably connected to the inner surface of each of the two supports 13. A tank cover 1 is fixedly connected to the outer surface of each of the two transmission wheels 2. A reducer 15 is fixedly connected to the outer surface of the supports 13. The output ends of the two reducers 15 extend into the interior of the supports 13. The transmission wheels 2 are driven by the reducers 15. A servo motor 14 is fixedly connected to the input end of the reducer 15. The input end of the reducer 15 is fixedly connected to the output end of the servo motor 14. The reducer 15 is driven by the servo motor 14, which is controlled by a PLC.

[0017] Specifically: The heating box 4 is an existing device. The PLC controls the rotation of the servo motor 14, which drives the reducer 15 to rotate. The reducer 15 then drives the transmission wheel 2 to control the operation of the slot cover 1 to seal the slot of the heating box 4. The reducer 15 can convert the high speed output of the servo motor 14 into the low speed of its output shaft, and at the same time increase the torque proportionally according to the transmission ratio. The slot cover 1 can cover the heating slot inside the box, which can prevent heat loss during heating and effectively reduce the emission of waste gas in production. At the same time, it can achieve precise control of opening and closing speed and position, and adopt a lightweight design to reduce energy consumption.

[0018] A water injection pipe 17 is connected to the side surface of the heating box 4. A valve 18 is installed on the water injection pipe 17. A valve 9 is installed on the drain pipe 12. A drain pipe 12 is connected to the lower surface of the heating box 4. A heat exchanger 10 is fixedly connected to the lower end of the drain pipe 12. The lower end of the drain pipe 12 is fixedly connected to the output end of the heat exchanger 10. A wastewater tank 11 is fixedly connected to the output end of the heat exchanger 10.

[0019] Specifically: Before heating, the worker can turn valve 2 18 to fill the heating box 4 with water. After heating, the hot water in the box can be discharged through valve 1 9. The hot water is cooled by heat exchanger 10 and then discharged into wastewater tank 11. Wastewater tank 11 is connected to a pipe with a valve that can be used to discharge wastewater from the wastewater tank.

[0020] A support leg 6 is fixedly connected to the lower surface of the base plate 5. The lower end of the support leg 6 is made of rubber. A damper 8 is fixedly connected to the lower surface of the support leg 6. A spring 7 is fixedly connected to the outer surface of the damper 8. A sealing ring is provided on the upper surface of the heating box 4. The inner wall of the heating box 4 is made of stainless steel. The partition plate 16 is made of stainless steel. The transmission wheel 2 is rotatably connected to the fixed plate 3.

[0021] Specifically: rubber can reduce the noise generated during mechanical operation; the linkage between damper 8 and spring 7 can effectively reduce the vibration of the machine; the sealing ring can effectively improve the sealing performance of the box; stainless steel has the characteristics of strong toughness, corrosion resistance and not easy to rust; and the transmission wheel 2 can achieve precise control of the slot cover 1.

[0022] Working principle: The heating box 4 is an existing device. The PLC controls the rotation of the servo motor 14, which drives the reducer 15 to rotate. The reducer 15 then drives the transmission wheel 2 to control the operation of the slot cover 1 to seal the slot of the heating box 4. The reducer 15 can convert the high speed output of the servo motor 14 into the low speed of its output shaft, and at the same time increase the torque proportionally according to the transmission ratio. The slot cover 1 can cover the heating slot inside the box, which can prevent heat loss during heating and effectively reduce the emission of waste gas in production. At the same time, it can achieve precise control of opening and closing speed and position, and adopt a lightweight design to reduce energy consumption.

[0023] The embodiments of the present utility model have been described in detail above with reference to the accompanying drawings. However, the present utility model is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present utility model.

Claims

1. An automatic anodizing tank cover device, characterized in that, include: A base plate (5) is provided, on the upper surface of which a heating box (4) is fixedly connected. Two partitions (16) are fixedly connected to the inner surface of the heating box (4). Four fixing plates (3) are fixedly connected to the upper surface of the heating box (4). Two supports (13) are fixedly connected to the side surface of the heating box (4). A transmission wheel (2) is rotatably connected to the inner surface of each of the two supports (13). A groove cover (1) is fixedly connected to the outer surface of each of the two transmission wheels (2). A speed reduction gear is fixedly connected to the outer surface of the supports (13). The output ends of the two reducers (15) are both connected to the inside of the bracket (13). The transmission wheel (2) is driven by the reducer (15). The side surface of the heating box (4) is connected to the water injection pipe (17). The lower surface of the heating box (4) is connected to the drain pipe (12). The lower end of the drain pipe (12) is fixedly connected to the heat exchanger (10). The lower end of the drain pipe (12) is fixedly connected to the output end of the heat exchanger (10). The output end of the heat exchanger (10) is fixedly connected to the wastewater tank (11).

2. The automatic anodizing tank cover device according to claim 1, characterized in that, The input end of the reducer (15) is fixedly connected to the servo motor (14), and the input end of the reducer (15) is fixedly connected to the output end of the servo motor (14).

3. The automatic anodizing tank cover device according to claim 1, characterized in that, The reducer (15) is driven by a servo motor (14), which is controlled by a PLC.

4. The automatic anodizing tank cover device according to claim 1, characterized in that, The water injection pipe (17) is equipped with valve two (18), and the drain pipe (12) is equipped with valve one (9).

5. The automatic anodizing tank cover device according to claim 1, characterized in that, The lower surface of the base plate (5) is fixedly connected to a support leg (6), and the lower end of the support leg (6) is made of rubber.

6. An automatic anodizing tank cover device according to claim 5, characterized in that, A damper (8) is fixedly connected to the lower surface of the support leg (6), and a spring (7) is fixedly connected to the outer surface of the damper (8).

7. The automatic anodizing tank cover device according to claim 1, characterized in that, The upper surface of the heating box (4) is provided with a sealing ring, and the inner wall of the heating box (4) is made of stainless steel.

8. An automatic anodizing tank cover device according to claim 1, characterized in that, The partition (16) is made of stainless steel, and the drive wheel (2) is rotatably connected to the fixed plate (3).

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