A battery holder measuring apparatus
By combining a rotary transfer mechanism with a height and planar position measurement mechanism, and using laser scanning and vision measurement components to obtain the three-dimensional coordinates of the battery bracket, the problem of position measurement of small steel-shell battery brackets is solved, and efficient and accurate positioning of automated battery assembly is achieved.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- HUIZHOU DESAY BATTERY
- Filing Date
- 2025-07-23
- Publication Date
- 2026-07-24
AI Technical Summary
The lack of small steel-cased battery mounting bracket position measuring equipment in the existing technology leads to low automated assembly efficiency and makes it difficult to achieve accurate and efficient battery installation.
A rotating transfer mechanism is used in conjunction with a height measurement mechanism and a planar position measurement mechanism. The three-dimensional coordinate parameters of the battery holder are obtained through a laser scanning component and a vision measurement component, including a three-dimensional laser profile measuring instrument and a black and white camera, to achieve accurate measurement.
This improves the accuracy and efficiency of the automated battery assembly process, ensuring precise positioning and efficient installation of the battery bracket.
Smart Images

Figure CN224552309U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of battery production technology, and specifically relates to a battery bracket measuring device. Background Technology
[0002] Currently, for some small wearable devices, the limited space for battery installation restricts battery capacity and results in short battery life due to the traditional method of gluing the battery to the battery compartment. To address this issue, a steel-cased battery has emerged with mounting brackets welded to its four corners. These brackets are then attached to the inside of the small wearable device using screws or rivets, eliminating the need for a separate battery compartment and providing more space for increased battery capacity.
[0003] Because steel-cased batteries are small in size, and their mounting brackets are even smaller, manual installation is difficult and inefficient. Therefore, automated equipment is needed for this type of battery installation. However, before automating the installation of steel-cased batteries, the equipment needs to accurately obtain the positional information of each mounting bracket on the battery to achieve precise and efficient automated battery assembly. Currently, there is no equipment available for measuring the position of mounting brackets for small steel-cased batteries. Utility Model Content
[0004] To address the shortcomings of the existing technology, this utility model provides a battery bracket measuring device. By combining a height measuring mechanism with a planar position measuring mechanism, the three-dimensional coordinate parameters of each battery bracket can be accurately measured, thereby obtaining the relative position information between the battery brackets and improving the accuracy and efficiency of the subsequent automated battery assembly process.
[0005] The technical effects to be achieved by this utility model are realized through the following technical aspects: This utility model provides a battery bracket measuring device, including a rotating transfer mechanism, and a height measuring mechanism and a planar position measuring mechanism arranged along the outer periphery of the rotating transfer mechanism; The height measuring mechanism includes a laser scanning component and a first driving component that is drivenly connected to the laser scanning component. The laser scanning component is located above the rotary transfer mechanism, and the first driving component is used to drive the laser scanning component to move in the horizontal direction. The planar position measuring mechanism includes a vision measuring component, which is located above the rotary transfer mechanism.
[0006] As a further description of the technical solution of this utility model, the laser scanning component is a three-dimensional laser profile measuring instrument.
[0007] As a further description of the technical solution of this utility model, the rotating transfer mechanism includes a turntable and a second driving component for driving the turntable to rotate, and a plurality of battery fixing carriers are arranged on the turntable along the circumferential direction.
[0008] As a further description of the technical solution of this utility model, the battery fixing carrier includes a fixing platform, a first limiting block, a second limiting block, a first pushing member, and a second pushing member. The first limiting block and the second limiting block are respectively disposed on adjacent sides of the fixing platform. The first pushing member and the second pushing member are disposed on the outer periphery of the fixing platform. The first pushing member is used to push the battery to abut against the first limiting block, and the second pushing member is used to push the battery to abut against the second limiting block.
[0009] As a further description of the technical solution of this utility model, the planar position measuring mechanism also includes a light source assembly. The visual measuring assembly and the light source assembly are respectively located above and below the battery fixing carrier. A light-transmitting groove is provided on the bottom of the battery fixing carrier corresponding to the position of the battery bracket.
[0010] As a further description of the technical solution of this utility model, the visual measurement component includes a black and white camera and a telecentric lens disposed on the black and white camera.
[0011] As a further description of the technical solution of this utility model, the height measuring mechanism further includes a first battery fixing component, which is disposed on one side of the laser scanning component and located above the battery fixing carrier. The planar position measuring mechanism further includes a second battery fixing component, which is disposed between the visual measuring component and the battery fixing carrier.
[0012] As a further description of the technical solution of this utility model, the first battery fixing assembly includes a first pressing member and a first driving member for driving the first pressing member to move in a vertical direction, and the second battery fixing assembly includes a second pressing member and a second driving member for driving the second pressing member to move in a vertical direction.
[0013] As a further description of the technical solution of this utility model, a light-shielding groove is formed on the second pressing member.
[0014] As a further description of the technical solution of this utility model, it also includes a barcode scanning mechanism, wherein the barcode scanning mechanism, the height measuring mechanism and the planar position measuring mechanism are arranged sequentially along the outer periphery of the rotating transfer mechanism.
[0015] In summary, this utility model has at least the following advantages: The battery bracket measuring device provided by this utility model uses a laser scanning component that moves horizontally to scan the battery and each bracket, thereby obtaining the height parameters of each bracket and thus the relative height information between them. A vision measurement component then captures a two-dimensional image of the battery and each bracket, obtaining the planar coordinate parameters of each bracket and thus the relative position information between them in the horizontal direction. Through the cooperation of the height measuring mechanism and the planar position measuring mechanism, the three-dimensional coordinate parameters of each battery bracket can be accurately measured, thereby obtaining the relative position information between them and improving the accuracy and efficiency of the subsequent automated battery assembly process. Attached Figure Description
[0016] Figure 1 This is a schematic diagram of the battery holder measuring device according to Embodiment 1 of this utility model; Figure 2 This is a schematic diagram of the height measuring mechanism in Embodiment 1 of this utility model; Figure 3 This is a schematic diagram of the rotating transfer mechanism of Embodiment 2 of this utility model; Figure 4 This is a schematic diagram of the battery fixing carrier according to Embodiment 2 of this utility model; Figure 5 This is a schematic diagram of the structure of the vision measurement component and the light source component in Embodiment 2 of this utility model; Figure 6 This is a schematic diagram of the battery holder measuring device according to Embodiment 3 of this utility model; Figure 7 This is a schematic diagram of the structure of the first battery fixing assembly in Embodiment 3 of this utility model; Figure 8 This is a schematic diagram of the structure of the second battery fixing assembly in Embodiment 3 of this utility model.
[0017] Marked in the image: 1. Rotary transfer mechanism; 11. Turntable; 12. Second drive assembly; 13. Battery fixing carrier; 131. Fixing platform; 132. First limiting block; 133. Second limiting block; 134. First pushing member; 135. Second pushing member; 136. Light-transmitting groove; 2. Height measuring mechanism; 21. Laser scanning assembly; 22. First drive assembly; 23. First battery fixing assembly; 231. First pressing component; 232. First drive component; 3. Planar position measurement mechanism; 31. Visual measurement component; 311. Black and white camera; 312. Telecentric lens; 32. Light source component; 33. Second battery fixing component; 331. Second pressing component; 3311. Light-shielding groove; 332. Second driving component; 4. Barcode scanning mechanism. Detailed Implementation
[0018] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. The described embodiments are some, but not all, of the embodiments of this utility model.
[0019] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely to illustrate selected embodiments of the invention. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without inventive effort are within the scope of protection of the present invention.
[0020] Example 1 refer to Figures 1 to 2 The battery holder measuring device provided in this embodiment includes a rotating transfer mechanism 1, and a height measuring mechanism 2 and a planar position measuring mechanism 3 arranged sequentially along the outer periphery of the rotating transfer mechanism 1. The height measuring mechanism 2 includes a laser scanning component 21 and a first driving component 22 driven by the laser scanning component 21. The laser scanning component 21 is located above the rotating transfer mechanism 1. The first driving component 22 drives the laser scanning component 21 to move horizontally, so that the laser scanning component 21 can perform a comprehensive scan of the top view of the battery and holder. The first driving component 22 can be a horizontal driving module. The planar position measuring mechanism 3 includes a vision measuring component 31, which is located above the rotating transfer mechanism 1 and can perform a comprehensive image capture of the top view of the battery and holder.
[0021] Understandably, the battery being fed to the rotary transfer mechanism 1 first reaches the height measuring mechanism 2 to measure the height parameters of each bracket, and then is transferred to the planar position measuring mechanism 3 to measure the planar position parameters of each bracket. Specifically, the laser scanning component 21 moves horizontally under the drive of the first drive component 22 and performs laser scanning on the battery and each bracket to obtain the height parameters of each bracket, thereby obtaining the relative height information between the brackets. Then, the vision measuring component 31 performs two-dimensional planar imaging on the battery and each bracket to obtain the planar coordinate parameters of each bracket, thereby obtaining the relative position information between the brackets in the horizontal direction. Through the cooperation of the height measuring mechanism 2 and the planar position measuring mechanism 3, the three-dimensional coordinate parameters of each bracket of the battery can be accurately measured, thereby obtaining the relative position information between the brackets, which can improve the accuracy and efficiency of the subsequent automated battery assembly process.
[0022] It should be noted that when the vision measurement component 31 acquires the planar coordinate parameters of each battery bracket, it can set a certain point on the bracket as the shooting capture point and use the planar coordinate parameters of this set point as the planar coordinate parameters of the bracket. For example, the center of the mounting hole of the bracket can be set as the shooting capture point.
[0023] In this embodiment, the laser scanning component 21 is a three-dimensional laser profile measuring instrument. Because the battery holder is extremely small, using a three-dimensional laser profile measuring instrument to scan the battery holder for height measurement results in higher accuracy and more accurate and reliable measurement results.
[0024] Example 2 As a further optimization of Example 1, refer to Figures 3 to 5 The rotary transfer mechanism 1 includes a turntable 11 and a second drive assembly 12 for driving the turntable 11 to rotate. The second drive assembly 12 can be a drive motor. Multiple battery fixing carriers 13 are evenly spaced along the circumference of the turntable 11. Each battery fixing carrier 13 can carry one battery. Preferably, the number of battery fixing carriers 13 is three or four. This ensures that with each rotation of the turntable 11, a battery fixing carrier 13 corresponds to each of the loading station, height measurement station, and planar position measurement station, enabling simultaneous loading, height measurement, and planar position measurement operations, thus improving production efficiency.
[0025] In some embodiments, the battery fixing carrier 13 includes a fixing platform 131, a first limiting block 132, a second limiting block 133, a first pushing member 134, and a second pushing member 135. The first limiting block 132 and the second limiting block 133 are respectively disposed on adjacent sides of the fixing platform 131, and the first pushing member 134 and the second pushing member 135 are disposed on the outer periphery of the fixing platform 131. The first pushing member 134 is positioned opposite to the first limiting block 132 and is used to push the battery against the first limiting block 132. The second pushing member 135 is positioned opposite to the second limiting block 133 and is used to push the battery against the second limiting block 133. Through the cooperation of the first pushing member 134 and the first limiting block 132, and the cooperation of the second pushing member 135 and the second limiting block 133, positioning and fixing of the battery during the transfer process can be achieved.
[0026] In some embodiments, the planar position measuring mechanism 3 further includes a light source assembly 32. The vision measuring assembly 31 and the light source assembly 32 are located above and below the battery mounting carrier 13, respectively. A light-transmitting slot 136 is provided on the bottom of the battery mounting carrier 13 corresponding to the position of the battery bracket, allowing light to pass through and illuminate the battery bracket. It is understood that the light emitted by the light source assembly 32 illuminates the battery bracket from below, while the vision measuring assembly 31 captures a top-view image of the battery bracket from above. The main body of the battery bracket is dark because it blocks the light emitted by the light source assembly 32, while the surrounding area is bright because light passes through. Thus, a brightness contrast is created between the main body of the battery bracket and its surrounding area, allowing the vision measuring assembly 31 to capture the planar coordinate parameters of the battery bracket more quickly and accurately, achieving efficient and precise measurement operations.
[0027] In this embodiment, the visual measurement component 31 includes a monochrome camera 311 and a telecentric lens 312 mounted on the monochrome camera 311. Using the monochrome camera 311 allows for a clearer display of the brightness contrast between the battery holder body and its surrounding area, further improving the accuracy and efficiency of planar position measurement. The telecentric lens 312 eliminates perspective errors, further enhancing measurement accuracy.
[0028] Example 3 As a further optimization of Example 2, refer to Figures 6 to 8 The height measuring mechanism 2 also includes a first battery fixing component 23, which is located on one side of the laser scanning component 21 and above the battery fixing carrier 13. The first battery fixing component 23 is used to further fix the battery body during the battery bracket height measurement process. The planar position measuring mechanism 3 also includes a second battery fixing component 33, which is located between the visual measuring component 31 and the battery fixing carrier 13. The second battery fixing component 33 is used to further fix the battery body during the battery bracket planar position measurement process.
[0029] The first battery fixing assembly 23 includes a first pressing member 231 and a first driving member 232 for driving the first pressing member 231 to move vertically. The second battery fixing assembly 33 includes a second pressing member 331 and a second driving member 332 for driving the second pressing member 331 to move vertically. Both the first driving member 232 and the second driving member 332 can be driving cylinders.
[0030] As a further optimization, a light-shielding groove 3311 is formed on the second pressing member 331. Since the second pressing member 331 presses against the upper surface of the battery body from top to bottom, the body part of the second pressing member 331 may block some of the light in the area around the battery bracket, which may interfere with the measurement operation of the vision measurement component 31. Therefore, by providing a light-shielding groove 3311 on the second pressing member 331, the second pressing member 331 can avoid the area around the battery bracket as much as possible, thus avoiding affecting the accuracy of the planar position measurement operation.
[0031] In some embodiments, the battery bracket measuring device also includes a barcode scanning mechanism 4. The barcode scanning mechanism 4, the height measuring mechanism 2, and the planar position measuring mechanism 3 are arranged sequentially along the outer periphery of the rotating transfer mechanism 1. The barcode scanning mechanism 4 can scan and identify and bind relevant information of the battery before the battery bracket measurement operation, so as to facilitate subsequent traceability.
[0032] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0033] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship commonly used when the product of this utility model is in use. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. In addition, the terms "first," "second," and "third," etc., are only used to distinguish descriptions and should not be construed as indicating or implying relative importance.
[0034] In this invention, unless otherwise expressly specified and limited, "above or below" the first feature may include direct contact between the first and second features, or contact between the first and second features through another feature between them. Furthermore, "above," "over," and "on" the first feature includes the first feature directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the first feature includes the first feature directly below or diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.
[0035] Although the description of this utility model has been given in conjunction with the specific embodiments described above, it is obvious to those skilled in the art that many substitutions, modifications, and variations can be made based on the above description. Therefore, all such substitutions, modifications, and variations are included within the spirit and scope of the appended claims.
Claims
1. A battery holder measuring device, characterized in that, It includes a rotating transfer mechanism (1), and a height measuring mechanism (2) and a planar position measuring mechanism (3) arranged along the outer periphery of the rotating transfer mechanism (1); The height measuring mechanism (2) includes a laser scanning component (21) and a first driving component (22) drivenly connected to the laser scanning component (21). The laser scanning component (21) is located above the rotary transfer mechanism (1), and the first driving component (22) is used to drive the laser scanning component (21) to move in the horizontal direction. The planar position measuring mechanism (3) includes a visual measuring component (31) located above the rotary transfer mechanism (1).
2. The battery holder measuring device according to claim 1, characterized in that, The laser scanning component (21) is a three-dimensional laser profile measuring instrument.
3. The battery holder measuring device according to claim 1, characterized in that, The rotating transfer mechanism (1) includes a turntable (11) and a second drive assembly (12) for driving the turntable (11) to rotate. Multiple battery fixing carriers (13) are arranged circumferentially on the turntable (11).
4. The battery holder measuring device according to claim 3, characterized in that, The battery fixing carrier (13) includes a fixing platform (131), a first limiting block (132), a second limiting block (133), a first pushing member (134), and a second pushing member (135). The first limiting block (132) and the second limiting block (133) are respectively disposed on adjacent sides of the fixing platform (131). The first pushing member (134) and the second pushing member (135) are disposed on the outer periphery of the fixing platform (131). The first pushing member (134) is used to push the battery against the first limiting block (132), and the second pushing member (135) is used to push the battery against the second limiting block (133).
5. The battery holder measuring device according to claim 3, characterized in that, The planar position measuring mechanism (3) also includes a light source assembly (32). The visual measurement assembly (31) and the light source assembly (32) are located above and below the battery fixing carrier (13), respectively. A light-transmitting groove (136) is provided at the bottom of the battery fixing carrier (13) corresponding to the position of the battery bracket.
6. The battery holder measuring device according to claim 5, characterized in that, The visual measurement component (31) includes a black and white camera (311) and a telecentric lens (312) disposed on the black and white camera (311).
7. The battery holder measuring device according to claim 5, characterized in that, The height measuring mechanism (2) further includes a first battery fixing component (23), which is located on one side of the laser scanning component (21) and above the battery fixing carrier (13). The planar position measuring mechanism (3) further includes a second battery fixing component (33), which is located between the visual measuring component (31) and the battery fixing carrier (13).
8. The battery holder measuring device according to claim 7, characterized in that, The first battery fixing assembly (23) includes a first pressing member (231) and a first driving member (232) for driving the first pressing member (231) to move in the vertical direction. The second battery fixing assembly (33) includes a second pressing member (331) and a second driving member (332) for driving the second pressing member (331) to move in the vertical direction.
9. The battery holder measuring device according to claim 8, characterized in that, A light-shielding groove (3311) is formed on the second pressing member (331).
10. The battery holder measuring device according to claim 1, characterized in that, It also includes a barcode scanning mechanism (4), the barcode scanning mechanism (4), the height measuring mechanism (2) and the planar position measuring mechanism (3) are arranged sequentially along the outer periphery of the rotating transfer mechanism (1).