Forklift lithium battery pack

CN224554511UActive Publication Date: 2026-07-24ANHUI ANYI NEW ENERGY TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
ANHUI ANYI NEW ENERGY TECH CO LTD
Filing Date
2025-06-24
Publication Date
2026-07-24

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Abstract

The application relates to the technical field of lithium battery packs, and discloses a lithium battery pack for a forklift truck, which comprises a battery box body, a battery pack placed in the battery box body and a sealing cover arranged at the top end of the battery box body, a supporting assembly is arranged at the bottom in the battery box body, the battery pack is placed above the supporting assembly, a protection assembly in contact with the battery pack is arranged on each of the four side walls in the battery box body, a plurality of limiting rods are symmetrically arranged on the two sides of the protection assembly, one end of the limiting rod is fixedly connected with the inner wall of the battery box body, a sleeve is slidably arranged on the outer side of the other end of the limiting rod, a first spring fixedly connected with the limiting rod is arranged in the sleeve, and a buffer block in contact with the battery pack is arranged on the outer side of the first spring. The movement amplitude of the battery pack during placement or impact vibration is reduced, the effect is buffered, and the battery pack is prevented from being damaged.
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Description

Technical Field

[0001] This application relates to the field of lithium battery pack technology, and in particular to a forklift lithium battery pack. Background Technology

[0002] Lithium batteries are a type of battery that uses lithium metal or lithium alloy as the negative electrode material and a non-aqueous electrolyte solution. Due to the highly reactive chemical properties of lithium metal, the processing, storage and use of lithium metal require very high environmental standards.

[0003] Lithium batteries have a wide range of applications, including in the production and processing of industrial vehicles. They are widely used in the power units of industrial vehicles, such as electric forklifts. However, due to the influence of the workplace and surrounding environment, lithium batteries are prone to shaking and collisions, which can damage them, affect their use, and make them inconvenient for users. Utility Model Content

[0004] To address the problem that existing forklift lithium battery packs are prone to shaking and collisions in forklift workplaces, making them susceptible to damage and affecting their usability, thus causing inconvenience for users, this application provides a forklift lithium battery pack.

[0005] The forklift lithium battery pack provided in this application adopts the following technical solution:

[0006] A forklift lithium battery pack includes a battery housing, a battery pack placed inside the battery housing, and a sealing cover disposed on the top of the battery housing. A support assembly is disposed at the bottom of the battery housing, and the battery pack is placed on top of the support assembly. Protective components that contact the battery pack are disposed on the four side walls of the battery housing. Multiple sets of limiting rods are symmetrically disposed on both sides of the protective components. One end of each limiting rod is fixedly connected to the inner wall of the battery housing, and a sleeve is slidably fitted onto the outer side of the other end. A first spring fixedly connected to the limiting rod is installed inside the sleeve, and a buffer block that contacts the battery pack is installed on the outer side of the sleeve.

[0007] Preferably, the support assembly includes a support base disposed at the bottom of the battery box, and the upper surface of the support base is sequentially provided with a first foam board, a first sponge pad, a second foam board, a fixing plate and a third foam board, and the battery pack is placed on top of the third foam board.

[0008] Preferably, multiple sets of buffer mechanisms are symmetrically arranged between the fixed plate and the support base. Each buffer mechanism includes a damping rod installed between the fixed plate and the support base, and a second spring is sleeved on the outside of the damping rod.

[0009] Preferably, the protective component includes an anti-collision pad installed on the inner wall of the battery box and an anti-collision block installed on the outer side of the anti-collision pad. An anti-collision airbag is embedded inside the anti-collision block, and a wear-resistant layer is provided on the outer surface of the anti-collision airbag that contacts the battery pack.

[0010] Preferably, the buffer block, anti-collision pad, and wear-resistant layer are all made of rubber.

[0011] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0012] This forklift lithium battery pack uses protective components to buffer and prevent collisions inside the battery box during forklift operation. When the battery pack shakes and hits the buffer block, it causes the sleeve to slide outside the limit rod and compress the first spring, further offsetting the impact force. By setting a support component at the bottom, the movement amplitude of the battery pack during placement or impact vibration is reduced, providing effective buffering and preventing damage to the battery pack. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0014] Figure 2 This is a top view of the battery box in this utility model;

[0015] Figure 3 This is a schematic diagram of the internal structure of the sleeve in this utility model;

[0016] Figure 4 This is a schematic diagram of the support component in this utility model.

[0017] Explanation of reference numerals in the attached drawings: 1. Battery housing; 2. Battery pack; 3. Sealing cover; 4. Limiting rod; 5. First spring; 6. Sleeve; 7. Buffer block; 8. Support base; 9. First foam board; 10. First sponge pad; 11. Second foam board; 12. Fixing plate; 13. Third foam board; 14. Damping rod; 15. Anti-collision pad; 16. Anti-collision block; 17. Anti-collision airbag; 18. Wear-resistant layer; 19. Second spring. Detailed Implementation

[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0019] Please see Figures 1 to 4 This utility model provides a technical solution:

[0020] A forklift lithium battery pack includes a battery housing 1, a battery pack 2 placed inside the battery housing 1, and a sealing cover 3 set at the top of the battery housing 1. A support assembly is provided at the bottom of the battery housing 1, and the battery pack 2 is placed on top of the support assembly. Protective components that contact the battery pack 2 are respectively provided on the four side walls inside the battery housing 1. Multiple sets of limiting rods 4 are symmetrically arranged on both sides of the protective components. One end of the limiting rod 4 is fixedly connected to the inner wall of the battery housing 1, and a sleeve 6 is slidably sleeved on the outer side of the other end. A first spring 5 fixedly connected to the limiting rod 4 is installed inside the sleeve 6, and a buffer block 7 that contacts the battery pack 2 is installed on the outer side.

[0021] In use, the battery pack 2 is placed inside the battery housing 1, and then the sealing cover 3 is put on to seal the battery pack 2. By setting support components and protective components on the bottom and sides of the battery housing 1 respectively, the protective components can buffer and prevent collisions of the battery pack 2 inside the battery housing 1 during the operation of the forklift. At the same time, when the battery pack 2 shakes and hits the buffer block 7, it will drive the sleeve 6 to slide outside the limit rod 4 and squeeze the first spring 5 to further offset the collision force. By setting support components at the bottom, the movement amplitude of the battery pack 2 during placement or impact vibration is reduced, providing cushioning and preventing damage to the battery pack 2.

[0022] The support assembly includes a support base 8 located at the bottom of the battery box 1. The upper surface of the support base 8 is provided with a first foam board 9, a first sponge pad 10, a second foam board 11, a fixing plate 12 and a third foam board 13 in sequence. The battery pack 2 is placed on top of the third foam board 13.

[0023] Multiple sets of buffer mechanisms are symmetrically arranged between the fixed plate 12 and the support base 8. The buffer mechanism includes a damping rod 14 installed between the fixed plate 12 and the support base 8, and a second spring 19 is sleeved on the outside of the damping rod.

[0024] By setting the first foam board 9, the first sponge pad 10, the second foam board 11, and the third foam board 13, a multi-level buffering effect is achieved when the battery pack 2 is placed. At the same time, the damping rod 14, the second spring 19, and the first sponge pad 10 are compressed, which improves the buffering effect and avoids damage.

[0025] The protective components include a shock-absorbing pad 15 installed on the inner wall of the battery housing 1 and a shock-absorbing block 16 installed on the outer side of the shock-absorbing pad 15. A shock-absorbing airbag 17 is embedded inside the shock-absorbing block 16, and a wear-resistant layer 18 that contacts the battery pack 2 is provided on the outer surface of the shock-absorbing airbag 17.

[0026] The buffer block 7, the anti-collision pad 15, and the wear-resistant layer 18 are all made of rubber.

[0027] Made of rubber, it can achieve impact resistance. By using the anti-collision block 16 and the anti-collision airbag 17, the soft contact method can be used to deflect the impact force when it is hit.

[0028] Finally, the following points should be noted: First, in the description of this application, it should be noted that, unless otherwise specified and limited, the terms "installation", "connection", and "linkage" should be interpreted broadly, and can be mechanical or electrical connections, or internal connections between two components, or direct connections. "Up", "down", "left", "right", etc. are only used to indicate relative positional relationships. When the absolute position of the described object changes, the relative positional relationship may change.

[0029] Secondly: The accompanying drawings of the embodiments disclosed in this utility model only involve the structures involved in the embodiments disclosed in this utility model. Other structures can refer to the general design. In the absence of conflict, the same embodiment and different embodiments of this utility model can be combined with each other.

[0030] Finally: The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

[0031] The above are all preferred embodiments of this application, and are not intended to limit the scope of protection of this application. Therefore, all equivalent changes made in accordance with the structure, shape and principle of this application should be covered within the scope of protection of this application.

Claims

1. A forklift lithium battery pack, characterized in that: The battery box (1) includes a battery pack (2) placed inside the battery box (1) and a sealing cover (3) set on the top of the battery box (1). A support assembly is provided at the bottom of the battery box (1), and the battery pack (2) is placed on top of the support assembly. The four side walls of the battery box (1) are respectively provided with protective components that contact the battery pack (2). Multiple sets of limiting rods (4) are symmetrically arranged on both sides of the protective components. One end of the limiting rod (4) is fixedly connected to the inner wall of the battery box (1), and a sleeve (6) is slidably installed on the outer side of the other end. A first spring (5) fixedly connected to the limiting rod (4) is installed inside the sleeve (6), and a buffer block (7) that contacts the battery pack (2) is installed on the outer side.

2. A forklift lithium battery pack according to claim 1, characterized in that: The support assembly includes a support base (8) at the bottom of the battery box (1). The upper surface of the support base (8) is provided with a first foam board (9), a first sponge pad (10), a second foam board (11), a fixing plate (12) and a third foam board (13). The battery pack (2) is placed above the third foam board (13).

3. A forklift lithium battery pack according to claim 2, characterized in that: Multiple sets of buffer mechanisms are symmetrically arranged between the fixed plate (12) and the support base (8). The buffer mechanism includes a damping rod (14) installed between the fixed plate (12) and the support base (8), and a second spring (19) is sleeved on the outside of the damping rod.

4. A forklift lithium battery pack according to claim 3, characterized in that: The protective components include an anti-collision pad (15) installed on the inner wall of the battery box (1) and an anti-collision block (16) installed on the outer side of the anti-collision pad (15). An anti-collision airbag (17) is embedded inside the anti-collision block (16), and a wear-resistant layer (18) that contacts the battery pack (2) is provided on the outer surface of the anti-collision airbag (17).

5. A forklift lithium battery pack according to claim 4, characterized in that: The buffer block (7), anti-collision pad (15) and wear-resistant layer (18) are all made of rubber.