Silicon oxide waste material surface coating apparatus

By combining the crushing and adsorption components with the heating and stirring components, the problems of low cleaning efficiency of the coating on the surface of silica waste and the mixing of magnetic impurities are solved, achieving efficient pretreatment and coating removal, and improving the recycling value of silica waste.

CN224586589UActive Publication Date: 2026-08-04SUZHOU DEWEIKA PHOTOELECTRIC TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
SUZHOU DEWEIKA PHOTOELECTRIC TECH CO LTD
Filing Date
2025-09-03
Publication Date
2026-08-04

AI Technical Summary

Technical Problem

In existing technologies, the cleaning efficiency of the coating on the surface of silicon oxide waste is low, and magnetic impurities are difficult to remove simultaneously during the pretreatment stage, affecting the purity and efficiency of subsequent processes.

Method used

The equipment design combines crushing and adsorption components with heating and stirring components. Waste is crushed by crushing wheels, impurities are adsorbed by magnetic strips, and heating and stirring are achieved by scrapers and stirring blades to achieve efficient peeling of coatings.

Benefits of technology

It improves the cleanliness of pretreatment of silica waste, reduces workflow, increases the exposed area of ​​the coating and the efficiency of chemical reaction, and enhances cleaning effect and energy utilization.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to material processing field discloses a kind of silicon oxide waste cleaning surface coating equipment, including mounting bracket, the inside of mounting bracket is provided with crushing adsorption component, reaction tank is fixedly connected with the side wall of mounting bracket, heating stirring assembly is provided in the inside of reaction tank, the crushing adsorption component includes crushing box, pivot, crushing box top fixedly connected with feed hopper.The utility model in this paper, motor one drives transmission shaft, crushing wheel is carried out to the crushing of silicon oxide waste, and then motor two drives belt, and magnetic stripe is carried out to the conveying and impurity screening process of waste, waste is sheared extrusion crushing using crushing wheel, increase coating exposure area, while magnetic stripe adsorption contains magnetic coating impurities, to realize the pretreatment cleaning of silicon oxide waste, avoid the problem that large waste coating is wrapped and difficult to clean, magnetic impurities mix and pollute subsequent process, crushing magnetic attraction integration reduces work flow, improves work efficiency.
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Description

Technical Field

[0001] This utility model relates to the field of material processing, and in particular to a device for cleaning and coating the surface of silicon oxide waste. Background Technology

[0002] In the field of silica waste recycling, cleaning the surface coating is a key step in achieving resource reuse. Silica waste comes from a wide range of sources and has complex surface coating compositions. How to efficiently remove the coating while retaining a pure silica substrate is the core issue for improving the recycling value of waste. The design of related processing equipment must take into account both pretreatment effects and subsequent cleaning efficiency.

[0003] In existing technologies, the treatment of coatings on the surface of silicon oxide waste typically employs a combination of graded crushing and chemical cleaning. First, the waste is broken down into suitable sizes using crushing equipment. Then, a conveying device transfers the crushed waste to a cleaning container, where specific chemical reagents react with the coating to remove it. Simultaneously, simple screening methods are used to separate some visible impurities. The overall process can meet basic coating removal requirements and achieves a certain degree of initial recycling of silicon oxide waste.

[0004] However, in existing technologies, crushing and impurity separation are mostly independent processes. During the transportation of crushed waste, some coatings remain encapsulated due to the irregular particle shape, and magnetic coating impurities are easily carried into subsequent processes along with the material, making it difficult to remove them simultaneously during the pretreatment stage. This results in a limited contact area between the coating and the cleaning medium during subsequent cleaning. At the same time, the mixing of magnetic impurities affects the purity of the final silica waste. It is necessary to integrate crushing and magnetic adsorption functions to improve the continuity and purification effect of the pretreatment process. Therefore, a silica waste surface coating cleaning device is proposed to solve the above problems. Utility Model Content

[0005] To overcome the above shortcomings, this utility model provides a surface coating cleaning device for silicon oxide waste, which aims to improve the problems of difficult cleaning of coating and contamination of subsequent processes by magnetic impurities in the prior art.

[0006] To achieve the above objectives, the present invention adopts the following technical solution:

[0007] A device for cleaning and coating the surface of silicon oxide waste includes a mounting frame, a crushing and adsorption component is installed inside the mounting frame, a reaction tank is fixedly connected to the side wall of the mounting frame, and a heating and stirring component is installed inside the reaction tank.

[0008] The crushing and adsorption assembly includes a crushing box and a rotating shaft. A feed hopper is fixedly connected to the top of the crushing box. A drive shaft is rotatably connected inside the crushing box. A crushing wheel is fixedly connected to the side wall of the drive shaft. A motor is fixedly connected to one end of the drive shaft. The motor is fixedly connected inside a mounting frame. A fixing box is fixedly connected to the side wall of the mounting frame. A motor is fixedly connected inside the fixing box. The rotating shaft is rotatably connected to the side wall of the mounting frame. One end of the rotating shaft is fixedly connected to the output end of the motor. A belt is provided between the rotating shafts. A magnetic strip is fixedly connected to the side wall of the belt. A lower funnel is fixedly connected to the bottom of the crushing box. The opening of the lower funnel is located above the belt.

[0009] As a further description of the above technical solution:

[0010] The heating and stirring assembly includes a motor and a rotating shaft. The side wall of the motor is fixedly connected to the top of the reaction vessel. One end of the rotating shaft is fixedly connected to the output end of the motor. A connecting column is fixedly connected to the side wall of the rotating shaft. A scraper is fixedly connected to the side wall of the connecting column. The scraper is in contact with the inner wall of the reaction vessel. Stirring blades are fixedly connected to the side wall of the rotating shaft. Multiple sets of stirring blades are evenly distributed along the rotating shaft.

[0011] As a further description of the above technical solution:

[0012] A heating coil is fixedly connected inside the reaction vessel, and a heater is fixedly connected to the side wall of the reaction vessel. One end of the heating coil is fixedly connected inside the heater, and the heating coil is spirally distributed around the inside of the reaction vessel.

[0013] As a further description of the above technical solution:

[0014] The belt is used to transport materials into the slots inside the mounting frame.

[0015] As a further description of the above technical solution:

[0016] The mounting frame is fixedly connected to a material extraction pipe, one end of which is fixedly connected to a vacuum pump. The input end of the vacuum pump is fixedly connected to a material delivery pipe, and one end of the material delivery pipe is fixedly connected to the top of the reaction vessel.

[0017] As a further description of the above technical solution:

[0018] The mounting bracket has a drawer slidably connected inside, the drawer is located below the belt, the inner wall of the mounting bracket is fixedly connected to a slanted rod, the top of the slanted rod is fixedly connected to a brush, the brush is in contact with the surface of the magnetic strip, and the bottom end of the slanted rod extends to the top of the drawer.

[0019] As a further description of the above technical solution:

[0020] The reaction tank is fixedly connected to a discharge pipe on its side wall, and a water pump is fixedly connected to the top of the reaction tank. A water pump is fixedly connected to one end of the water pump, and a reaction liquid tank is fixedly connected to the lower surface of the water pump. The side wall of the water pump is fixedly connected to the inside of the reaction liquid tank, and a support leg is fixedly connected to the side wall of the reaction liquid tank.

[0021] As a further description of the above technical solution:

[0022] The crushing wheels are staggered on the drive shaft, which has two sets. Gears are fixedly connected to the side walls of both sets of drive shafts, and the gears mesh with each other.

[0023] As a further description of the above technical solution:

[0024] The magnetic strips are arranged at equal intervals along the length of the belt, and the belt is made of wear-resistant rubber.

[0025] This utility model has the following beneficial effects:

[0026] 1. In this utility model, a motor drives a transmission shaft and a crushing wheel to crush silicon oxide waste. Then, a motor drives a belt and a magnetic strip to transport the waste and screen for impurities. The crushing wheel shears, squeezes, and crushes the waste, increasing the exposed area of ​​the coating. At the same time, the magnetic strip adsorbs impurities containing magnetic coatings, thereby achieving pre-treatment and cleaning of silicon oxide waste. This avoids the problems of large pieces of waste coating being difficult to clean and magnetic impurities contaminating subsequent processes. The integrated crushing and magnetic adsorption reduces the workflow and improves work efficiency.

[0027] 2. In this utility model, the rotating shaft is driven by the motor to rotate, which in turn drives the connecting column, scraper, and stirring blade to stir. Then, the heater and heating coil are used for heating. The scraper rotates in contact with the tank wall to prevent waste from adhering, the stirring blade enhances the mixing of materials, and the heating coil heats evenly to accelerate the reaction. This achieves efficient and uniform chemical peeling of the coating, avoiding the problems of incomplete coating cleaning and energy waste caused by uneven stirring and insufficient heating. Attached Figure Description

[0028] Figure 1 This is a three-dimensional schematic diagram of a silicon oxide waste cleaning and surface coating equipment proposed in this utility model;

[0029] Figure 2 This is a cross-sectional schematic diagram of the internal structure of the mounting frame of the silicon oxide waste cleaning and surface coating equipment proposed in this utility model;

[0030] Figure 3 This is a schematic diagram of the crushing component of a silicon oxide waste cleaning and surface coating equipment proposed in this utility model;

[0031] Figure 4 This is a schematic diagram of the adsorption component of a silicon oxide waste cleaning surface coating device proposed in this utility model;

[0032] Figure 5 This is a cross-sectional schematic diagram of the internal structure of the reaction tank of the silicon oxide waste cleaning and surface coating equipment proposed in this utility model;

[0033] Figure 6 This is a schematic diagram of the stirring assembly of a silicon oxide waste cleaning and surface coating equipment proposed in this utility model.

[0034] Legend:

[0035] 1. Mounting frame; 2. Crushing box; 3. Feed hopper; 4. Lower funnel; 5. Drive shaft; 6. Crushing wheel; 7. Gear; 8. Motor 1; 9. Fixing box; 10. Motor 2; 11. Rotating shaft; 12. Belt; 13. Magnetic strip; 14. Diagonal bar; 15. Brush; 16. Drawer; 17. Feed pipe; 18. Vacuum pump; 19. Conveying pipe; 20. Reaction vessel; 21. Heater; 22. Discharge pipe; 23. Motor 3; 24. Rotating shaft; 25. Heating coil; 26. Connecting column; 27. Scraper; 28. Stirring blade; 29. ​​Water pump; 30. Water pump; 31. Reaction liquid tank; 32. Support leg. Detailed Implementation

[0036] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0037] Reference Figure 1 - Figure 4This utility model provides an embodiment of a silicon oxide waste cleaning and surface coating device, comprising a mounting frame 1, an internal crushing and adsorption assembly, a reaction tank 20 fixedly connected to the side wall of the mounting frame 1, and an internal heating and stirring assembly. The crushing and adsorption assembly includes a crushing box 2 and a rotating shaft 11. A feed hopper 3 is fixedly connected to the top of the crushing box 2, which is used to introduce silicon oxide waste for centralized feeding. A drive shaft 5 is rotatably connected inside the crushing box 2, and a crushing wheel 6 is fixedly connected to the side wall of the drive shaft 5. The drive shaft 5 drives the crushing wheel 6 to rotate, thereby crushing the waste. A motor 8 is fixedly connected to one end of the drive shaft 5, providing power to drive the drive shaft 5 to rotate. The motor 8 is fixedly connected inside the mounting frame 1, and a fixing box 9 is fixedly connected to the side wall of the mounting frame 1. The fixing box 9 is used to install and fix a second motor 10, thereby protecting the second motor 10. A motor 10 is fixedly connected inside the fixed box 9. The motor 10 provides power to the rotating shaft 11, driving it to rotate. The side wall of the rotating shaft 11 is rotatably connected inside the mounting bracket 1. One end of the rotating shaft 11 is fixedly connected to the output end of the motor 10. A belt 12 is provided between the rotating shafts 11. The rotating shafts 11 rotate in conjunction with the belt 12 to achieve the effect of conveying materials. A magnetic strip 13 is fixedly connected to the side wall of the belt 12. The magnetic strip 13 is used to adsorb magnetic coating impurities in the waste material, achieving a preliminary impurity removal effect. A lower funnel 4 is fixedly connected to the bottom of the crushing box 2. The opening of the lower funnel 4 is located above the belt 12. The lower funnel 4 is used to guide the crushed waste material to fall onto the belt 12, achieving a precise feeding effect. The belt 12 is used to transport materials to the slot inside the mounting frame 1. A drawer 16 is slidably connected inside the mounting frame 1. The drawer 16 is located below the belt 12. A diagonal rod 14 is fixedly connected to the inner wall of the mounting frame 1. A brush 15 is fixedly connected to the top of the diagonal rod 14. The brush 15 contacts the surface of the magnetic strip 13. The brush 15 works with the diagonal rod 14 to perform a cleaning operation, thereby cleaning the impurities adsorbed on the surface of the magnetic strip 13. The impurities slide down the diagonal rod 14 into the drawer 16.

[0038] Reference Figure 1 , Figure 5 and Figure 6The heating and stirring assembly includes a motor 23 and a rotating shaft 24. The motor 23 is fixedly connected to the top of the reaction vessel 20 on its side wall. One end of the rotating shaft 24 is fixedly connected to the output end of the motor 23. The motor 23 drives the rotating shaft 24 to rotate, providing power for stirring and scraping the wall. Its function is to drive the rotating shaft 24 to rotate. A connecting column 26 is fixedly connected to the side wall of the rotating shaft 24, and a scraper 27 is fixedly connected to the side wall of the connecting column 26. The scraper 27 is in contact with the inner wall of the reaction vessel 20. The rotating shaft 24, in conjunction with the connecting column 26, drives the scraper 27 to rotate, thereby achieving the effect of scraping off the waste material attached to the inner wall of the reaction vessel 20. A stirring blade 28 is fixedly connected to the side wall of the rotating shaft 24. Multiple sets of stirring blades 28 are evenly distributed along the rotating shaft 24. The rotating shaft 24 drives the stirring blades 28 to rotate, thereby achieving the effect of stirring the material and fully mixing the waste material with the cleaning liquid. A heating coil 25 is fixedly connected inside the reaction vessel 20, and a heater 21 is fixedly connected to the side wall of the reaction vessel 20. One end of the heating coil 25 is fixedly connected inside the heater 21. The heater 21 works in conjunction with the heating coil 25 to heat the material inside the reaction vessel 20, achieving uniform heating. The heating coil 25 is spirally distributed around the inside of the reaction vessel 20. The crushing wheels 6 are staggered on the drive shaft 5. The two sets of drive shafts 5 rotate relative to each other with the staggered crushing wheels 6, achieving the effect of shearing, crushing and pulverizing the waste material. There are two sets of drive shafts 5, and gears 7 are fixedly connected to the side walls of both sets of drive shafts 5. The gears 7 are meshed with each other and are made of metal. Their function is to transmit power so that the two sets of drive shafts 5 rotate synchronously in opposite directions. Magnetic strips 13 are arranged at equal intervals along the length of the belt 12. The belt 12 is made of wear-resistant rubber, which is wear-resistant and facilitates the fixed installation of the magnetic strips 13.

[0039] Reference Figure 1 , Figure 2 and Figure 5 The mounting frame 1 has a fixedly connected suction pipe 17. A vacuum pump 18 is fixedly connected to one end of the suction pipe 17, and a conveying pipe 19 is fixedly connected to the input end of the vacuum pump 18. One end of the conveying pipe 19 is fixedly connected to the top of the reaction tank 20. The vacuum pump 18, in conjunction with the suction pipe 17 and the conveying pipe 19, performs a pumping operation to transport the waste material from the slot to the reaction tank 20. A discharge pipe 22 is fixedly connected to the side wall of the reaction tank 20. The discharge pipe 22 is used to discharge the treated waste material and waste liquid, facilitating unloading. A water suction pipe 29 is fixedly connected to the top of the reaction tank 20. A water pump 30 is fixedly connected to one end of the water suction pipe 29. A reaction liquid tank 31 is fixedly connected to the lower surface of the water pump 30. The side wall of the water suction pipe 29 is fixedly connected to the inside of the reaction liquid tank 31. The water pump 30, in conjunction with the water suction pipe 29, performs a pumping operation to transport the cleaning liquid from the reaction liquid tank 31 to the reaction tank 20. The reaction liquid tank 31 is fixedly connected to the side wall with a support leg 32, which is used to support the reaction liquid tank 31 and achieve the effect of stabilizing the reaction liquid tank 31.

[0040] Working principle: During coating stripping, silicon oxide waste is first fed into the crushing box 2 through the feed hopper 3. The motor 8 drives the transmission shaft 5 to rotate. Because the two sets of transmission shafts 5 are driven by meshing gears 7, the staggered crushing wheels 6 rotate relative to each other, shearing, squeezing and crushing the waste. After crushing, the waste falls onto the belt 12 through the lower funnel 4. The motor 10 drives the rotating shaft 11 to rotate, so that the belt 12 transports the waste. The magnetic strips 13 arranged at equal intervals on the side wall of the belt 12 adsorb magnetic coating impurities in the waste. When the belt 12 rotates to the slot in the mounting frame 1, the non-magnetic silicon oxide waste falls into the slot, while the impurities on the surface of the magnetic strips 13 are brushed off by the brush 15 at the top of the inclined rod 14 and slide down the inclined rod 14 to the drawer 16 below for collection. The material is then extracted by the extraction pipe 17 in the slot of the mounting frame 1. The vacuum pump 18 generates negative pressure, which pumps the silicon oxide waste in the tank to the top of the reaction tank 20 through the conveying pipe 19, completing the automated feeding. After the material is transported to the reaction tank 20, the water pump 30 is started to draw the cleaning liquid in the reaction liquid tank 31 through the water pumping pipe 29 and transport it to the reaction tank 20 to mix with the silicon oxide waste. The motor 3 23 is started to drive the rotating shaft 24 to rotate, so that the connecting column 26 drives the scraper 27 to rotate against the inner wall of the reaction tank 20 to prevent the waste from adhering. At the same time, multiple sets of stirring blades 28 stir the waste and the cleaning liquid. The heater 21 heats the material in the reaction tank 20 evenly through the spiral heating ring 25, which accelerates the chemical reaction between the coating and the cleaning liquid and realizes the coating peeling. After the reaction is completed, it can flow out through the discharge pipe 22 for subsequent rinsing, screening and drying.

[0041] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A device for cleaning and coating the surface of silicon oxide waste, comprising a mounting frame (1), characterized in that: The mounting frame (1) is equipped with a crushing and adsorption component, and a reaction vessel (20) is fixedly connected to the side wall of the mounting frame (1). The reaction vessel (20) is equipped with a heating and stirring component. The crushing and adsorption assembly includes a crushing box (2) and a rotating shaft (11). A feeding hopper (3) is fixedly connected to the top of the crushing box (2). A transmission shaft (5) is rotatably connected inside the crushing box (2). A crushing wheel (6) is fixedly connected to the side wall of the transmission shaft (5). A motor (8) is fixedly connected to one end of the transmission shaft (5). The motor (8) is fixedly connected inside the mounting frame (1). A fixing box (9) is fixedly connected to the side wall of the mounting frame (1). A motor (10) is fixedly connected inside the fixing box (9). The rotating shaft (11) is rotatably connected to the side wall of the mounting frame (1). One end of the rotating shaft (11) is fixedly connected to the output end of the motor (10). A belt (12) is provided between the rotating shafts (11). A magnetic strip (13) is fixedly connected to the side wall of the belt (12). A lower funnel (4) is fixedly connected to the bottom of the crushing box (2). The opening of the lower funnel (4) is located above the belt (12).

2. The equipment for cleaning and coating the surface of silicon oxide waste according to claim 1, characterized in that: The heating and stirring assembly includes a motor (23) and a rotating shaft (24). The side wall of the motor (23) is fixedly connected to the top of the reaction vessel (20). One end of the rotating shaft (24) is fixedly connected to the output end of the motor (23). A connecting column (26) is fixedly connected to the side wall of the rotating shaft (24). A scraper (27) is fixedly connected to the side wall of the connecting column (26). The scraper (27) is in contact with the inner wall of the reaction vessel (20). A stirring blade (28) is fixedly connected to the side wall of the rotating shaft (24). Multiple sets of stirring blades (28) are evenly distributed along the rotating shaft (24).

3. The equipment for cleaning and coating the surface of silicon oxide waste according to claim 2, characterized in that: A heating coil (25) is fixedly connected inside the reaction vessel (20), and a heater (21) is fixedly connected to the side wall of the reaction vessel (20). One end of the heating coil (25) is fixedly connected inside the heater (21), and the heating coil (25) is spirally distributed around the inside of the reaction vessel (20).

4. The equipment for cleaning and coating the surface of silicon oxide waste according to claim 1, characterized in that: The belt (12) is used to transport materials to the slots inside the mounting frame (1).

5. The equipment for cleaning and coating the surface of silicon oxide waste according to claim 1, characterized in that: The mounting bracket (1) is fixedly connected to a material extraction pipe (17), one end of which is fixedly connected to a vacuum pump (18), the input end of which is fixedly connected to a material delivery pipe (19), and one end of which is fixedly connected to the top of the reaction vessel (20).

6. The equipment for cleaning and coating the surface of silicon oxide waste according to claim 1, characterized in that: The mounting bracket (1) has a drawer (16) slidably connected inside. The drawer (16) is located below the belt (12). The inner wall of the mounting bracket (1) is fixedly connected to a slanted rod (14). A brush (15) is fixedly connected to the top of the slanted rod (14). The brush (15) is in contact with the surface of the magnetic strip (13). The bottom end of the slanted rod (14) extends to the top of the drawer (16).

7. The equipment for cleaning and coating the surface of silicon oxide waste according to claim 1, characterized in that: The reaction tank (20) has a discharge pipe (22) fixedly connected to its side wall. The top of the reaction tank (20) is fixedly connected to a water pump (29). One end of the water pump (29) is fixedly connected to a water pump (30). The lower surface of the water pump (30) is fixedly connected to a reaction liquid tank (31). The side wall of the water pump (29) is fixedly connected to the inside of the reaction liquid tank (31). The side wall of the reaction liquid tank (31) is fixedly connected to a support leg (32).

8. The equipment for cleaning and coating the surface of silicon oxide waste according to claim 1, characterized in that: The crushing wheels (6) are staggered on the drive shaft (5). The drive shaft (5) has two sets, and gears (7) are fixedly connected to the side walls of both sets of drive shafts (5). The gears (7) mesh with each other.

9. The equipment for cleaning and coating the surface of silicon oxide waste according to claim 1, characterized in that: The magnetic strips (13) are arranged at equal intervals along the length of the belt (12), and the belt (12) is made of wear-resistant rubber.