Copper flat wire extrusion die

Abstract

This utility model discloses a copper flat wire extrusion die, belonging to the field of copper busbar extrusion forming technology. It includes a square steel frame base with an installation groove in the center. A quick-connect fixing mechanism is installed inside the installation groove. The quick-connect fixing mechanism includes a fixing component and a movable component. The assembled forming module includes a first forming block, a second forming block, a third forming block, a U-shaped fixing frame, a splicing component, and a limiting component. Through this method, it is not necessary to completely disassemble the entire forming assembly, reducing standby time and additional labor for the operator. It allows the device to more quickly and accurately position and clamp the U-shaped fixing frame, simplifying operation, reducing maintenance difficulty for operators, and further improving the practicality of the device.

Description

Technical Field

[0001] This utility model relates to the field of copper busbar extrusion molding technology, specifically to a copper flat wire extrusion die. Background Technology

[0002] Copper possesses excellent electrical conductivity and is widely used in many industries, including power and automotive. Copper busbars, after being stamped, are typically used as connectors to connect to external power sources.

[0003] Chinese patent CN214133377U discloses a continuous extrusion die for an ultra-large U-shaped copper busbar, comprising a die body, a die base, and a die core disposed within the die base. The die core has a W-shaped cross-section, including a first inclined section and a second inclined section smoothly connected, which are inverted V-shaped. A first side arm is smoothly connected to the other side of the first inclined section, and a second side arm is smoothly connected to the other side of the second inclined section. The first and second side arms are symmetrically arranged on both sides of the first and second inclined sections. The die body extrudes a W-shaped profile, which is then shaped by a forming machine into a U-shaped copper busbar. However, this device still has the following problems during use:

[0004] The bending parts of the mold core are prone to wear during use, which requires replacing the entire mold, making the operation inconvenient.

[0005] Based on this, the present invention designs a copper flat wire extrusion die to solve the above problems. Utility Model Content

[0006] In view of the above-mentioned shortcomings of the existing technology, the present invention provides a copper flat wire extrusion die.

[0007] To achieve the above objectives, this utility model provides the following technical solution:

[0008] A copper flat wire extrusion die includes a square steel frame base, a quick docking and fixing mechanism, and an assembly forming module; the square steel frame base has an installation groove in the middle.

[0009] The mounting slot is equipped with a quick-connect fixing mechanism for quickly positioning and fixing the assembled modules.

[0010] The quick docking and fixing mechanism includes a fixing component and a movable component; the movable component is installed on the left and lower sides of the mounting slot; the fixing component is installed on the right and upper sides of the mounting slot.

[0011] The modular molding module includes a first molding block, a second molding block, a third molding block, a U-shaped fixing frame, a splicing component, and a limiting component; the splicing component is installed on the U-shaped fixing frame, the first molding block, the second molding block, and the third molding block;

[0012] The limiting components are symmetrically installed on the upper left and right sides of the U-shaped fixing frame;

[0013] Furthermore, the first molding block, the second molding block, and the third molding block are installed sequentially from left to right within the U-shaped fixing frame;

[0014] Furthermore, the fixing component includes a fixing rectangular block; one fixing rectangular block is fixedly installed on the inner top of the mounting groove; another fixing rectangular block is fixedly installed on the right inner wall of the mounting groove.

[0015] Furthermore, the movable component includes a fixed wedge block, a drive screw, a knob, a movable wedge block, and a sliding block; one fixed wedge block is fixedly installed on the left inner wall of the mounting groove; the other fixed wedge block is fixedly installed on the inner bottom of the mounting groove.

[0016] The movable wedge block and the fixed wedge block are in a sliding connection.

[0017] A sliding groove is provided on the outer side of the movable wedge block;

[0018] The sliding block and the sliding groove are connected in a limited sliding manner;

[0019] The outer end of a drive screw is threaded to the upper left side of a square steel frame base; the inner end of the drive screw is rotatably connected to a sliding block in the upper movable wedge block.

[0020] The outer end of the other drive screw is threaded to the lower left side of the square steel frame base, and the inner end of the drive screw is rotatably connected to the sliding block in the lower movable wedge block.

[0021] The knob is fixedly connected to the outside of the drive screw;

[0022] Furthermore, the splicing assembly includes a limiting plug; slots are symmetrically provided on the left and right sides of the U-shaped fixing frame; a slot is provided at the end of the first molding plug and the third molding plug that are close to each other; a limiting plug that is fixedly installed at the end of the first molding plug and the third molding plug that is far away from each other and engages with the slot provided on the U-shaped fixing frame.

[0023] Furthermore, the left and right ends and the upper and lower sides of the second molded plug are symmetrically fixed with limiting plugs that are inserted into the slots opened on the first and third molded plugs.

[0024] Furthermore, the limiting component includes a baffle and a torsion spring; the baffle is rotatably mounted on the upper end of the U-shaped fixing frame; a torsion spring is wound around the rotation axis of the baffle and the U-shaped fixing frame; one end of the torsion spring is fixedly connected to the baffle; and one end of the torsion spring is fixedly connected to the U-shaped fixing frame.

[0025] Furthermore, a torsion spring is used to ensure that the baffle always tends to rotate inward.

[0026] Furthermore, anti-slip pads are fixedly installed on the ends of both the movable wedge block and the fixed rectangular block near the U-shaped fixed frame.

[0027] Compared with the prior art, the advantages of this utility model are as follows: 1. If the first molding block is worn, the left limiting component can be rotated to release the fixation of the first molding block, and then the worn first molding block can be pulled out. There is no need to completely disassemble the entire molding assembly, which reduces standby time and reduces the extra labor of the operator. Similarly, when the third molding block is worn, the right limiting component can be rotated to release the fixation of the third molding block. If the second molding block is worn, the left and right limiting components can be rotated to release the fixation of the second molding block.

[0028] 2. Through the cooperation of the movable and fixed components, the device can more quickly and accurately position and clamp the U-shaped fixed frame. The operation is simple, reducing the maintenance difficulty for operators and further improving the practicality of the device. Attached Figure Description

[0029] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0030] Figure 1 This is a perspective view of a copper flat wire extrusion die according to the present invention;

[0031] Figure 2 This is a front view of a copper flat wire extrusion die according to the present invention;

[0032] Figure 3 This is a 3D view of the assembled modular unit;

[0033] Figure 4 A 3D view showing a partially cut-out assembly of the modular components;

[0034] Figure 5 for Figure 1 Enlarged view of point A in the middle.

[0035] The labels in the diagram represent:

[0036] 1. Square steel frame base; 11. Mounting groove; 2. Quick docking and fixing mechanism; 22. Fixing wedge block; 23. Fixing rectangular block; 24. Drive screw; 25. Knob; 26. Movable wedge block; 27. Sliding groove; 28. Sliding block; 3. Assembled molding module; 31. First molding insert; 32. Second molding insert; 33. Third molding insert; 34. Slot; 35. Limiting insert; 36. Baffle; 37. Torsion spring; 38. U-shaped fixing frame. Detailed Implementation

[0037] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without creative effort are within the scope of protection of this utility model.

[0038] The terms "left," "right," "front," "back," "up," and "down" used in the following description refer to the orientation from the perspective of the front view.

[0039] In some embodiments, please refer to the accompanying drawings. Figures 1-5 A copper flat wire extrusion die includes a square steel frame base 1, a quick docking and fixing mechanism 2, and an assembly forming module 3; the square steel frame base 1 has an installation groove 11 in the middle.

[0040] The mounting slot 11 is equipped with a quick docking and fixing mechanism 2 for quickly positioning and fixing the assembled molding module 3;

[0041] The quick docking and fixing mechanism 2 includes a fixing component and a movable component; the movable component is installed on the left and lower sides of the mounting slot 11; the fixing component is installed on the right and upper sides of the mounting slot 11.

[0042] like Figure 3 As shown, the modular molding module 3 includes a first molding block 31, a second molding block 32, a third molding block 33, a U-shaped fixing frame 38, splicing components, and limiting components; splicing components are installed on the U-shaped fixing frame 38, the first molding block 31, the second molding block 32, and the third molding block 33; the first molding block 31, the second molding block 32, and the third molding block 33 are installed sequentially from left to right within the U-shaped fixing frame 38.

[0043] The limiting components are symmetrically installed on the upper left and right sides of the U-shaped fixing frame 38;

[0044] In this invention, under normal working conditions of the mold, the first molding block 31, the second molding block 32, and the third molding block 33 are inserted into the U-shaped fixing frame 38 through the splicing assembly, and are fixed to the U-shaped fixing frame 38 by the limiting assembly; this prevents the first molding block 31, the second molding block 32, and the third molding block 33 from moving during use and affecting the molding quality;

[0045] Then, the U-shaped fixing frame 38 is placed into the mounting slot 11. The movable component is then moved toward the fixed component. During the movement, it will touch the U-shaped fixing frame 38 and move it together until the upper and right ends of the U-shaped fixing frame 38 are pressed against the fixed component, and the lower and left ends of the U-shaped fixing frame 38 are pressed against the movable component. This completes the fixing of the U-shaped fixing frame 38 to the square steel frame base 1.

[0046] Then, the square steel frame base 1 is installed as a whole into the mold slot opened on the shoe seat of the extruder;

[0047] If the first molding insert 31 is worn, rotate the left limiting component to release the fixation of the first molding insert 31, and then pull out the worn first molding insert 31. There is no need to completely disassemble the entire molding assembly, which reduces standby time and reduces the extra labor of the operator. Similarly, when the third molding insert 33 is worn, rotate the right limiting component to release the fixation of the third molding insert 33. If the second molding insert 32 is worn, rotate the left and right limiting components to release the fixation of the second molding insert 32.

[0048] By combining the movable and fixed components, the device can more quickly and accurately position and clamp the U-shaped fixed frame 38. The operation is simple, reducing the maintenance difficulty for operators and further improving the practicality of the device.

[0049] like Figure 2 As shown, the fixing component includes a fixing rectangular block 23; one fixing rectangular block 23 is fixedly installed on the inner top of the mounting groove 11; the other fixing rectangular block 23 is fixedly installed on the right inner wall of the mounting groove 11.

[0050] like Figure 2 and Figure 5 As shown, the movable component includes a fixed wedge block 22, a drive screw 24, a knob 25, a movable wedge block 26, and a sliding block 28; one fixed wedge block 22 is fixedly installed on the left inner wall of the mounting groove 11; the other fixed wedge block 22 is fixedly installed on the inner bottom of the mounting groove 11.

[0051] The movable wedge block 26 and the fixed wedge block 22 are in a sliding connection.

[0052] A sliding groove 27 is provided on the outer side of the movable wedge block 26;

[0053] Sliding block 28 and sliding groove 27 are in a limited sliding connection;

[0054] The outer end of a drive screw 24 is threaded to the upper left side of the square steel frame base 1; the inner end of the drive screw 24 is rotatably connected to the sliding block 28 in the upper movable wedge block 26.

[0055] The outer end of another drive screw 24 is threaded to the lower left side of the square steel frame base 1, and the inner end of the drive screw 24 is rotatably connected to the sliding block 28 in the lower movable wedge block 26.

[0056] The knob 25 is fixedly connected to the outer side of the drive screw 24;

[0057] like Figure 4 As shown, the splicing assembly includes a limiting insert 35; slots 34 are symmetrically provided on the left and right sides of the U-shaped fixing frame 38; slots 34 are provided at the ends of the first molding insert 31 and the third molding insert 33 that are close to each other; and a limiting insert 35 is fixedly installed at the ends of the first molding insert 31 and the third molding insert 33 that are far apart from each other, and the limiting insert 35 is inserted into the slots 34 provided on the U-shaped fixing frame 38.

[0058] Furthermore, the left and right ends and the upper and lower sides of the second molding block 32 are symmetrically fixed with limiting blocks 35 that are inserted into the slots 34 opened on the first molding block 31 and the third molding block 33.

[0059] like Figure 4 As shown, the limiting component includes a baffle 36 and a torsion spring 37; the baffle 36 is rotatably mounted on the upper end of the U-shaped fixing frame 38; the torsion spring 37 is wound around the rotation axis of the baffle 36 and the U-shaped fixing frame 38; one end of the torsion spring 37 is fixedly connected to the baffle 36; and one end of the torsion spring 37 is fixedly connected to the U-shaped fixing frame 38.

[0060] The torsion spring 37 ensures that the baffle 36 always tends to rotate inward.

[0061] Both the movable wedge block 26 and the fixed rectangular block 23 are fixedly equipped with anti-slip pads at one end near the U-shaped fixing frame 38.

[0062] In this utility model, when the mold is in use, the baffles 36 on the left and right sides are flipped outwards at the same time; during the rotation process, the baffles 36 compress the torsion springs 37.

[0063] The limiting plug 35 installed on the left side of the first molded plug 31 is aligned with the slot 34 opened on the left side of the U-shaped fixing frame 38 and inserted. Then, the limiting plug 35 installed on the left side of the second molded plug 32 is aligned with the slot 34 opened on the right side of the first molded plug 31 and inserted. Finally, the limiting plug 35 installed on the right side of the third molded plug 33 is aligned with the slot 34 opened on the right side of the U-shaped fixing frame 38 and inserted. The limiting plug 35 installed on the right side of the second molded plug 32 will also be inserted into the slot 34 opened on the left side of the third molded plug 33.

[0064] Then the baffle 36 is released, and the torsion spring 37 returns to its original position, causing the baffle 36 to reset. At this time, the left torsion spring 37 is in contact with the upper end of the first molding block 31 and the upper left side of the second molding block 32; the right torsion spring 37 is in contact with the upper end of the third molding block 33 and the upper right side of the second molding block 32.

[0065] If the first molding insert 31, the second molding insert 32, or the third molding insert 33 is worn, rotate the torsion spring 37 on the corresponding side, and then pull the worn first molding insert 31, the second molding insert 32, or the third molding insert 33 upwards.

[0066] Then, the U-shaped fixing frame 38 is placed into the mounting slot 11, and the two knobs 25 are rotated at the same time. The rotation of the knobs 25 drives the drive screw 24 to rotate, so that the drive screw 24 moves into the mounting slot 11.

[0067] During the movement of the drive screw 24, it also pushes the sliding block 28 to move the movable wedge block 26. At this time, the movable wedge block 26 on the left slides down along the fixed wedge block 22 on the left; the movable wedge block 26 on the lower side slides to the right along the fixed wedge block 22 on the lower side. During the movement, the right end of the movable wedge block 26 on the left side will drive the U-shaped fixed frame 38 to move to the right, and the upper end of the movable wedge block 26 on the lower side will drive the U-shaped fixed frame 38 to move upward. Until the upper end of the U-shaped fixed frame 38 is pressed against the upper fixed rectangular block 23, the right end of the U-shaped fixed frame 38 is pressed against the right fixed rectangular block 23, and the lower end of the U-shaped fixed frame 38 is pressed against the lower movable wedge block 26, and the left end of the U-shaped fixed frame 38 is pressed against the left movable wedge block 26, the fixing of the U-shaped fixed frame 38 and the square steel frame base 1 is completed.

[0068] Furthermore, during the movement of the movable wedge block 26, the sliding block 28 will also move along the sliding groove 27 in a direction away from the U-shaped fixed frame 38, so that the drive screw 24 maintains the pushing force on the sliding block 28.

[0069] The above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions will not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this utility model.

Claims

1. A copper flat wire extrusion die, comprising a square steel frame base (1), characterized in that: It also includes a quick docking and fixing mechanism (2) and an assembly-type forming module (3); the square steel frame base (1) has an installation groove (11) in the middle; The mounting slot (11) is equipped with a quick docking and fixing mechanism (2) for quick positioning and fixing of the assembled molding module (3); The quick docking fixing mechanism (2) includes a fixing component and a movable component; the movable component is installed on the left and lower sides of the mounting slot (11); the fixing component is installed on the right and upper sides of the mounting slot (11); The assembled molding module (3) includes a first molding block (31), a second molding block (32), a third molding block (33), a U-shaped fixing frame (38), splicing components and limiting components; splicing components are installed on the U-shaped fixing frame (38), the first molding block (31), the second molding block (32) and the third molding block (33); The limiting components are symmetrically installed on the upper left and right sides of the U-shaped fixing frame (38).

2. The copper flat wire extrusion die according to claim 1, characterized in that, The first molding insert (31), the second molding insert (32) and the third molding insert (33) are installed in the U-shaped fixing frame (38) from left to right.

3. The copper flat wire extrusion die according to claim 1, characterized in that, The fixing component includes a fixing rectangular block (23); one fixing rectangular block (23) is fixedly installed on the inner top of the mounting groove (11); the other fixing rectangular block (23) is fixedly installed on the right inner wall of the mounting groove (11).

4. The copper flat wire extrusion die according to claim 3, characterized in that, The movable components include a fixed wedge block (22), a drive screw (24), a knob (25), a movable wedge block (26), and a sliding block (28); one fixed wedge block (22) is fixedly installed on the left inner wall of the mounting groove (11); the other fixed wedge block (22) is fixedly installed on the inner bottom of the mounting groove (11); The movable wedge block (26) and the fixed wedge block (22) are in a sliding connection. A sliding groove (27) is provided on the outer side of the movable wedge block (26); The sliding block (28) and the sliding groove (27) are in a limited sliding connection; The outer end of a drive screw (24) is threaded to the upper left side of the square steel frame base (1); the inner end of the drive screw (24) is rotatably connected to the sliding block (28) in the upper movable wedge block (26); The outer end of another drive screw (24) is threaded to the lower left side of the square steel frame base (1), and the inner end of the drive screw (24) is rotatably connected to the sliding block (28) in the lower movable wedge block (26). The knob (25) is fixedly connected to the outside of the drive screw (24).

5. The copper flat wire extrusion die according to claim 4, characterized in that, The splicing assembly includes a limiting insert (35); slots (34) are symmetrically provided on the left and right sides of the U-shaped fixing frame (38); slots (34) are provided at the ends of the first molding insert (31) and the third molding insert (33) that are close to each other; and a limiting insert (35) is fixedly installed at the ends of the first molding insert (31) and the third molding insert (33) that are far apart from each other, and it is inserted into the slots (34) provided on the U-shaped fixing frame (38). Furthermore, the left and right ends and the upper and lower sides of the second molding block (32) are symmetrically fixed with limiting blocks (35) that are inserted into the slots (34) opened on the first molding block (31) and the third molding block (33).

6. The copper flat wire extrusion die according to claim 5, characterized in that, The limiting component includes a baffle (36) and a torsion spring (37); the baffle (36) is rotatably mounted on the upper end of the U-shaped fixing frame (38); the torsion spring (37) is wound around the rotation axis of the baffle (36) and the U-shaped fixing frame (38); one end of the torsion spring (37) is fixedly connected to the baffle (36); and one end of the torsion spring (37) is fixedly connected to the U-shaped fixing frame (38).

7. The copper flat wire extrusion die according to claim 6, characterized in that, The torsion spring (37) makes the baffle (36) always tend to rotate inward.

8. The copper flat wire extrusion die according to claim 4, characterized in that, Anti-slip pads are fixedly installed at one end of the movable wedge block (26) and the fixed rectangular block (23) near the U-shaped fixed frame (38).

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