Light steel structure processing and punching equipment for house construction

By using rolling support components and elastic support structures, the problem of surface scratches caused by metal-to-metal contact friction during the punching process of light steel structures is solved, achieving stable and safe punching results and improving the service life of the equipment.

CN224586752UActive Publication Date: 2026-08-04NANYANG JIAXIN STEEL STRUCTURE CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
NANYANG JIAXIN STEEL STRUCTURE CO LTD
Filing Date
2025-09-05
Publication Date
2026-08-04

AI Technical Summary

Technical Problem

Existing light steel structures are prone to surface scratches due to metal-to-metal contact friction during the punching process, which affects their service life.

Method used

The system employs a rolling support assembly and an elastic support structure. Through the cooperation of rollers and springs, it achieves rolling support and downward pressing fixation of the light steel profile. Combined with the pressure plate and stamping die of the stamping assembly, it ensures the stability and safety of the punching process.

Benefits of technology

It reduces wear on the surface of light steel profiles, improves the accuracy and safety of punching, prevents warping and debris splashing, and extends the service life of the device.

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Abstract

This utility model discloses a punching device for light steel structures used in building construction, belonging to the field of steel structure punching technology. It includes a frame with a guide plate on one side; a punching assembly positioned above the frame, with a punching die fixedly connected to the supporting end and a punch fixedly connected to the lifting end; and a support assembly for rolling support of the light steel profile. The rolling support assembly allows for easy adjustment of the light steel profile through pushing and pulling, reducing surface wear. Furthermore, the elastic support design ensures stability during punching by first pressing down on the elastically supported profile using a pressure plate.
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Description

Technical Field

[0001] This utility model relates to the field of steel structure punching technology, specifically a punching equipment for processing light steel structures for building construction. Background Technology

[0002] Light steel frame houses are buildings with light steel keel as the main structural material. They are synthesized by hot-dip galvanized aluminum steel strip through cold rolling technology. They have the characteristics of being lightweight, having strong earthquake resistance, and being quick to construct. During the use and processing of light steel structures, it is necessary to punch holes on their surface.

[0003] An investigation revealed that a utility model patent (publication number: CN211) 9425399U) discloses a punching device for processing light steel structures. The device includes a processing table with a first guide groove on its top. A slider is movably mounted on the inner wall of the first guide groove, and an adjustment groove is provided on the top of the slider. This punching device for light steel structures used in building construction allows the light steel sheet to be punched to pass through a U-shaped slot inside a positioning block. An electric push cylinder is then controlled to move an anti-deviation block along the inner wall of a second guide groove to fix the light steel sheet to be punched. A clockwise rotation of a fastening bolt tightens the bolt along a threaded cylinder, bringing the bottom of the bolt into contact with the surface of the light steel sheet for rapid positioning. This ensures the stability of the punching process and prevents deviation during punching.

[0004] Although the aforementioned patent uses slots and anti-deviation blocks to gather the light steel structure during punching to prevent displacement, the light steel structure mainly undergoes metal-to-metal contact displacement with the processing table surface during displacement adjustment. This makes the light steel structure prone to scratches on its surface due to metal-to-metal friction when pushed back and forth, which can damage the surface anti-rust layer and reduce the service life of the light steel structure.

[0005] Therefore, this utility model provides a punching device for processing light steel structures for housing construction to solve the above problems. Utility Model Content

[0006] (a) Technical problems to be solved This utility model provides a punching device for processing light steel structures for building construction, which aims to solve the problems mentioned in the background art.

[0007] (II) Technical Solution To achieve the above objectives, this utility model provides the following technical solution: a punching equipment for processing light steel structures for housing construction, including a frame, wherein a guide plate is provided on one side of the frame; A stamping assembly is disposed above the frame. A stamping bottom die is fixedly connected to the supporting end of the stamping assembly, and a punch is fixedly connected to the lifting end of the stamping assembly. The second cylinder is symmetrically distributed on both sides of the stamping assembly, and both telescopic ends of the second cylinder are fixedly connected to clamping plates, which are used for clamping and limiting the light steel profile. A support assembly is used for rolling support of light steel profiles. The highest point of the support assembly is located above the highest point of the stamping bottom die, and the support assembly is a lifting structure.

[0008] As a preferred technical solution of this application, the stamping assembly includes a base plate, which is fixedly connected to the upper surface of the frame. The base plate is the support end of the stamping assembly. A support frame is fixedly connected to the upper surface of the base plate. A first cylinder is fixedly connected to the upper surface of the support frame. The lifting end of the first cylinder extends through to the lower part of the support frame and is fixedly connected to an adjusting plate. The adjusting plate is the lifting end of the stamping assembly.

[0009] As a preferred technical solution of this application, a pressure plate is provided at the bottom of the adjustment plate, and a guide shaft is fixedly connected to the upper surface of the pressure plate. The guide shaft extends through to the top of the adjustment plate, and a first spring is sleeved on the outside of the guide shaft. The two ends of the first spring abut against the adjustment plate and the pressure plate.

[0010] As a preferred technical solution of this application, through grooves are provided on both sides of the pressure plate corresponding to the clamping plate, and the width of the through grooves is greater than the width of the clamping plate. The pressure plate is located above the support assembly and the stamping bottom die.

[0011] As a preferred technical solution of this application, the bottom plate has a feeding hole in the center, and the guide plate also has a rectangular through hole at the feeding hole, with the upper surface of the guide plate below the rectangular through hole.

[0012] As a preferred technical solution of this application, each set of support components includes two rollers, and bearing seats are rotatably provided at both ends of the rollers. A telescopic rod is fixedly connected to the bottom of the bearing seat, and a connecting rod is fixedly connected between the telescopic rods on the same side. A sleeve is sleeved on the outside of the telescopic rod, and a second spring is provided inside the sleeve. A limit ring is fixedly connected to the top of the sleeve.

[0013] As a preferred technical solution of this application, the roller is used for rolling support of light steel profiles, the bottom of the telescopic rod is stepped, and the bottom of the stepped rod abuts against a second spring. The telescopic rod is slidably connected to the center of the limiting ring, and the sleeve is fixedly connected to the upper surface of the frame.

[0014] (III) Beneficial Effects The beneficial effects of this application are as follows: This invention utilizes a rolling support assembly to provide rolling support for light steel profiles, facilitating push-pull adjustments and reducing surface wear. The rolling support assembly employs elastic support, ensuring stability during punching by first pressing down on the profile with a pressure plate. After punching, releasing the pressure allows the support assembly to spring back, enabling the profile to move upwards and resume rolling support for easy push-pull control. Furthermore, the pressure plate in the stamping assembly provides downward and secure pressure to the light steel profile. Combined with the support of the punching die, this achieves stable extrusion, improving the accuracy of the punching process. The pressure plate's covering effect further enhances safety during stamping, preventing warping of the profile and the splashing of stamping debris, thus improving the safety of the device. Attached Figure Description Figure 1 This is a schematic diagram of the overall structure of the present utility model; Figure 2 This is a schematic diagram of the frame centerline cross-section structure of this utility model; Figure 3 This is a schematic diagram of the stamping bottom die distribution structure of this utility model; Figure 4 This is a schematic diagram of the overall structure of the stamping assembly of this utility model; Figure 5 This is an exploded structural diagram of the support component of this utility model.

[0015] In the picture: 1. Frame; 11. Guide plate; 2. Stamping assembly; 21. Base plate; 22. Support frame; 23. First cylinder; 24. Adjusting plate; 25. Pressure plate; 26. Guide shaft; 27. First spring; 3. Second cylinder; 31. Clamping plate; 4. Support assembly; 41. Roller; 42. Bearing seat; 43. Telescopic rod; 44. Connecting rod; 45. Sleeve; 46. Second spring; 47. Limiting ring; 5. Stamping bottom die; 6. Punch. Detailed Implementation

[0016] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0017] like Figure 1-5As shown, this utility model provides a punching equipment for processing light steel structures for housing construction, including a frame 1, with a guide plate 11 on one side of the frame 1; a stamping assembly 2, which is located above the frame 1, with a stamping bottom die 5 fixedly connected to the supporting end of the stamping assembly 2 and a punch 6 fixedly connected to the lifting end of the stamping assembly 2; a second cylinder 3, which is symmetrically distributed on both sides of the stamping assembly 2, and both telescopic ends of the second cylinder 3 are fixedly connected to clamping plates 31, which are used for clamping and limiting the light steel profile; and a support assembly 4, which is used for rolling support of the light steel profile. The highest point of the support assembly 4 is above the highest point of the stamping bottom die 5, and the support assembly 4 is a lifting structure. The rolling support of the light steel profile by the support assembly 4 facilitates the pushing and pulling displacement of the light steel profile and reduces surface damage caused by planar friction.

[0018] Furthermore, the stamping assembly 2 includes a base plate 21, which is fixedly connected to the upper surface of the frame 1. The base plate 21 serves as the support end of the stamping assembly 2. A support frame 22 is fixedly connected to the upper surface of the base plate 21. A first cylinder 23 is fixedly connected to the upper surface of the support frame 22. The lifting end of the first cylinder 23 extends through to the lower part of the support frame 22 and is fixedly connected to an adjusting plate 24. The adjusting plate 24 serves as the lifting end of the stamping assembly 2. By lifting the first cylinder 23, the adjusting plate 24 is lowered, which in turn drives the punch 6 to lower synchronously. This, in conjunction with the stamping die 5 above the base plate 21, completes the punching process of the light steel profile.

[0019] Furthermore, a pressure plate 25 is provided at the bottom of the adjusting plate 24, and a guide shaft 26 is fixedly connected to the upper surface of the pressure plate 25. The guide shaft 26 extends through to the top of the adjusting plate 24, and a first spring 27 is sleeved on the outside of the guide shaft 26. The two ends of the first spring 27 abut against the adjusting plate 24 and the pressure plate 25. When the adjusting plate 24 descends, it first contacts the surface of the light steel profile through the pressure plate 25. Then, when the adjusting plate 24 is pressed down, the first spring 27 is contracted. At this time, the punch 6 continues to descend, which can realize the punching process of the light steel profile. A through hole adapted to the descent of the punch 6 is opened in the center of the pressure plate 25.

[0020] Furthermore, through slots are provided on both sides of the pressure plate 25 corresponding to the clamping plate 31, and the width of the through slots is greater than the width of the clamping plate 31, which facilitates the centered clamping of the clamping plate 31. Thus, the centered clamping of the clamping plate 31 completes the auxiliary limiting of the light steel profile, ensuring the stability of its punching. The pressure plate 25 is located above the support component 4 and the stamping bottom die 5. A material discharge hole is provided in the center of the bottom plate 21, and a rectangular through hole is also provided on the guide plate 11 corresponding to the material discharge hole. The lower part of the rectangular through hole corresponds to the upper surface of the guide plate 11, which facilitates the flow and collection of the punching debris.

[0021] Furthermore, each support assembly 4 includes two rollers 41, with bearing seats 42 rotatably mounted at both ends of the rollers 41. A telescopic rod 43 is fixedly connected to the bottom of the bearing seat 42, and a connecting rod 44 is fixedly connected between the telescopic rods 43 on the same side. A sleeve 45 is fitted around the telescopic rod 43, and a second spring 46 is installed inside the sleeve 45. A limit ring 47 is fixedly connected to the top of the sleeve 45. The rollers 41 are used for rolling support of the light steel profile. The bottom of the telescopic rod 43 is stepped, and the stepped bottom abuts against the second spring 46. The telescopic rod 43 is slidably connected to the center of the limit ring 47. The sleeve 45 is fixedly connected to the upper surface of the frame 1. Through this structure, the support assembly 4 can achieve rolling support of the light steel profile in a non-compression state, which facilitates the push-pull adjustment of the light steel profile.

[0022] Working principle: The light steel profile is placed above the roller 41 and pushed and pulled so that it is moved to the punching position. Then, the first cylinder 23 presses down to drive the adjusting plate 24 to press down. The pressure plate 25 contacts the light steel profile to achieve the downward pressure. At this time, the support component 4 is compressed and contracted until the light steel profile contacts the upper surface of the stamping bottom die 5. Then, the adjusting plate 24 drives the punch 6 to continue to press down. Under the contraction of the first spring 27, the punch 6 contacts the light steel profile, and the surface of the light steel profile is punched. After the punching is completed, the adjusting plate 24 rises and the support component 4 rebounds, driving the light steel profile to move upward.

[0023] The above are merely preferred embodiments of this utility model, but the scope of protection of this utility model is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the scope of the technology disclosed in this utility model, based on the technical solution and inventive concept of this utility model, should be included within the scope of protection of this utility model.

Claims

1. A punching device for processing light steel structures used in housing construction, characterized in that: Includes a frame (1), and a guide plate (11) is provided on one side of the frame (1). The stamping assembly (2) is located above the frame (1). The supporting end of the stamping assembly (2) is fixedly connected to the stamping bottom die (5), and the lifting end of the stamping assembly (2) is fixedly connected to the punch (6). The second cylinder (3) is symmetrically distributed on both sides of the stamping assembly (2), and both telescopic ends of the second cylinder (3) are fixedly connected to clamping plates (31), which are used for clamping and limiting the light steel profile. Support component (4) is used for rolling support of light steel profile. The highest point of the support component (4) is above the highest point of the stamping bottom die (5), and the support component (4) is a lifting structure.

2. The punching equipment for processing light steel structures for housing construction according to claim 1, characterized in that: The stamping assembly (2) includes a base plate (21), which is fixedly connected to the upper surface of the frame (1). The base plate (21) is the support end of the stamping assembly (2). A support frame (22) is fixedly connected to the upper surface of the base plate (21). A first cylinder (23) is fixedly connected to the upper surface of the support frame (22). The lifting end of the first cylinder (23) extends through to the bottom of the support frame (22) and is fixedly connected to an adjusting plate (24). The adjusting plate (24) is the lifting end of the stamping assembly (2).

3. The punching equipment for processing light steel structures for housing construction according to claim 2, characterized in that: The bottom of the adjusting plate (24) is provided with a pressure plate (25), and a guide shaft (26) is fixedly connected to the upper surface of the pressure plate (25). The guide shaft (26) extends through to the top of the adjusting plate (24), and a first spring (27) is sleeved on the outside of the guide shaft (26). The two ends of the first spring (27) abut against the adjusting plate (24) and the pressure plate (25).

4. The punching equipment for processing light steel structures for housing construction according to claim 3, characterized in that: The pressure plate (25) has through slots on both sides corresponding to the clamping plate (31), and the width of the through slots is greater than the width of the clamping plate (31). The pressure plate (25) is located above the support assembly (4) and the stamping bottom die (5).

5. A punching device for processing light steel structures for housing construction according to claim 2, characterized in that: The bottom plate (21) has a feeding hole in the center, and the guide plate (11) also has a rectangular through hole at the feeding hole, with the upper surface of the guide plate (11) below the rectangular through hole.

6. The punching equipment for processing light steel structures for housing construction according to claim 1, characterized in that: Each set of support components (4) includes two rollers (41), and bearing seats (42) are rotatably provided at both ends of the rollers (41). A telescopic rod (43) is fixedly connected to the bottom of the bearing seat (42), and a connecting rod (44) is fixedly connected between the telescopic rods (43) on the same side. A sleeve (45) is sleeved on the outside of the telescopic rod (43), and a second spring (46) is provided inside the sleeve (45). A limit ring (47) is fixedly connected to the top of the sleeve (45).

7. A punching device for processing light steel structures for housing construction according to claim 6, characterized in that: The roller (41) is used for rolling support of light steel profiles. The bottom of the telescopic rod (43) is stepped, and the bottom of the stepped rod abuts against the second spring (46). The center of the limiting ring (47) is slidably connected to the telescopic rod (43). The sleeve (45) is fixedly connected to the upper surface of the frame (1).