Intelligent automatic soldering machine

Abstract

The utility model belongs to soldering machine technical field especially relates to an intelligent automatic soldering machine, through the recessed groove design of clamping rod, ensure two material close adhesion, positioning assembly penetrates the material's middle end through -hole simultaneously, guarantee always aligning when welding, avoid misplacement or false welding, ensure the evenness of welding spot. Clamping motor automatic adjustment clamping degree, rotating assembly takes material rotation at uniform speed, soldering mechanism precision welding, whole process does not need manual intervention, improves production efficiency. In the welding process, the translation component can be real-time fine adjustment position, offset caused by thermal expansion and cold shrinkage of material, ensure the evenness of welding spot.

Description

Technical Field

[0001] This utility model belongs to the field of soldering machine technology, and in particular relates to an intelligent automatic soldering machine. Background Technology

[0002] In the fields of precision electronics, medical devices, and micro-mechanical manufacturing, traditional soldering processes face multiple technical bottlenecks when performing high-precision coaxial welding on two identical materials (such as metal rings with hollow through holes, coaxial connector housings, etc.): manual operation makes it difficult to ensure the coaxiality of the through holes in the middle of the materials and the uniformity of the edge gaps; conventional fixtures cannot simultaneously achieve axial clamping force control, circumferential rotation positioning, and real-time centering correction of the central hole, resulting in welding misalignment, incomplete soldering, or material deformation; existing semi-automatic equipment relies on step-by-step processes (pre-positioning → rotation → welding), which is inefficient and cannot dynamically compensate for material deformation, especially for ring-shaped materials that need to be rotated and stitched along the edges, resulting in poor solder joint consistency. Utility Model Content

[0003] The purpose of this invention is to provide an intelligent automatic soldering machine, which aims to solve the technical problem of poor stability in edge-sewing welding of ring-shaped materials in the prior art.

[0004] To achieve the above objectives, this utility model provides an intelligent automatic soldering machine for welding two identical annular materials together, including... Machine tool; A translation component is mounted on the machine base and is movably connected to a first platform, on which a rotation component and a clamping component are mounted. The clamping assembly is configured in two sets, respectively arranged opposite to each other on both sides of the first platform. The clamping assembly includes a second platform, a clamping rod, and a clamping motor. The clamping motor is located on the first platform and connected to the second platform. The clamping rod is provided on the second platform. The two clamping motors drive the clamping rod to move closer or further apart from each other through the second platform. The tail of the clamping rod is provided with an extension, and the extension is provided with a concave groove. The annular material is placed in the concave groove and is tightly fitted with another annular material under the action of the clamping rod. A rotating assembly, mounted on a second platform, drives the clamping rod to rotate. A positioning component is set on the second platform, and the positioning component passes through the middle through hole of the two annular materials to keep them aligned; The soldering mechanism, set on the machine platform, is used to weld the edges of two ring-shaped materials together.

[0005] Furthermore, the concave groove fits tightly against the annular material, and the edge of the concave groove is level with the annular material; and the highest point of the concave groove is greater than half the height of the annular material.

[0006] Furthermore, the translation component includes a translation motor, a first screw, a first base A, and a first base B. The translation motor is mounted on the machine base, and the drive end of the translation motor is connected to the first screw. The first base A and the first base B are respectively mounted on the front and rear ends of the first screw. A first nut seat is movably connected to the first screw, and a first platform is connected above the first nut seat. The machine base is provided with two parallel first slide rails, and the first platform is slidably connected to the first slide rails through a first slider.

[0007] Furthermore, the clamping assembly also includes a second screw, a second base A, and a second base B. The clamping motor is mounted on the first platform, the drive end of the translation motor is connected to the second screw, the second base A and the second base B are respectively mounted on the front and rear ends of the second screw, the second nut seat is movably connected to the second screw, and the second platform is connected above the second nut seat.

[0008] Furthermore, the clamping assembly is set into two groups, respectively located on both sides of the first platform; the clamping assembly includes a clamping motor, a second screw, a second base A and a second base B. The clamping motor is mounted on the first platform, the drive end of the translation motor is connected to the second screw, the second base A and the second base B are respectively mounted on the front and rear ends of the second screw, the second nut seat is movably connected to the second screw, and the second platform is connected above the second nut seat.

[0009] Furthermore, the second platform is equipped with a fixed base, and the rotating assembly includes a rotary motor and a connecting sleeve. The outer wall of the clamping rod is fitted with a connecting sleeve that rotates synchronously with it, and the drive end of the rotary motor drives the connecting sleeve to drive the clamping rod to rotate.

[0010] Furthermore, the positioning component includes a positioning cylinder and a positioning pin. The positioning cylinder is located on one side of the second platform, and its drive end is connected to the positioning pin. The positioning pin axially passes through the center end of the rotating shaft and through the middle through hole of the two annular materials.

[0011] Furthermore, the end of the positioning pin is conical, and after passing through the two annular materials, it fixes the two annular materials in parallel at the same height.

[0012] Furthermore, the soldering mechanism includes a three-axis drive module and two sets of soldering guns. A frame is installed above the machine, the three-axis drive module is mounted on the frame, and the two sets of soldering guns are positioned opposite each other at the drive end of the three-axis drive module.

[0013] The intelligent automatic soldering machine provided in this embodiment of the present invention has at least one of the following technical effects: In this design, the concave groove design of the clamping rod ensures a tight fit between the two materials, while the positioning component penetrates the central through-hole of the material to ensure alignment during welding, preventing misalignment or incomplete soldering and ensuring uniform solder joints. The clamping motor automatically adjusts the clamping force, the rotating component drives the material to rotate at a uniform speed, and the soldering mechanism performs precise soldering. The entire process requires no manual intervention, improving production efficiency. During welding, the translation component can fine-tune its position in real time to compensate for material displacement caused by thermal expansion and contraction, ensuring uniform solder joints. Attached Figure Description

[0014] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0015] Figure 1 A schematic diagram of the overall structure of the intelligent automatic soldering machine provided in this embodiment of the utility model; Figure 2 A structural diagram of the translation component of the intelligent automatic soldering machine provided in this embodiment of the utility model; Figure 3 A structural diagram of the clamping assembly of the intelligent automatic soldering machine provided in this embodiment of the utility model; Figure 4 A structural diagram of the soldering mechanism of the intelligent automatic soldering machine provided in this embodiment of the utility model; Figure 5 A structural diagram of the rotating assembly of the intelligent automatic soldering machine provided in this embodiment of the utility model; Figure 6 for Figure 5 Enlarged view of point A in the image; Figure 7 A diagram showing the state of the clamping component after clamping in an intelligent automatic soldering machine provided in this embodiment of the utility model.

[0016] The following are the labeling elements in the figure: 100. Machine base; 110. Ring-shaped material; 120. Middle through hole; 200, Translation component; 210, First platform; 220, Translation motor; 230, First screw; 240, First base A; 250, First base B; 260, First slide rail; 270, First slider; 280, First nut seat; 300 Clamping assembly; 310 Second platform; 320 Clamping rod; 330 Clamping motor; 340 Extension; 350 Concave groove; 360 Second screw; 370 Second base A; 380 Second base B; 400. Rotating assembly; 410. Rotating motor; 420. Connecting sleeve; 430. Fixing base; 500. Positioning component; 510. Positioning cylinder; 520. Positioning pin; 600. Soldering mechanism; 610. Three-axis drive module; 620. Soldering gun. Detailed Implementation

[0017] The embodiments of this utility model are described in detail below, examples of which are shown in the accompanying drawings 1-7, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The following description is based on the accompanying drawings. Figure 1-7 The described embodiments are exemplary and intended to explain embodiments of the present invention, and should not be construed as limiting the present invention.

[0018] In the description of the embodiments of this utility model, it should be understood that the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings. They are only for the convenience of describing the embodiments of this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0019] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of embodiments of this utility model, "a plurality of" means two or more, unless otherwise explicitly specified.

[0020] In this embodiment of the invention, unless otherwise explicitly specified and limited, the terms "installation," "connection," "linking," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this embodiment of the invention according to the specific circumstances.

[0021] In one embodiment of this utility model, such as Figure 1 As shown, an intelligent automatic soldering machine is provided for soldering two identical annular materials 110 together, including... 100 machines; Translation component 200 is mounted on machine base 100 and is movably connected to first platform 210. First platform 210 carries rotation component 400 and clamping component 300. The clamping assembly 300 is configured in two sets, respectively arranged opposite to each other on both sides of the first platform 210. The clamping assembly 300 includes a second platform 310, a clamping rod 320, and a clamping motor 330. The clamping motor 330 is mounted on the first platform 210 and connected to the second platform 310. The clamping rod 320 is mounted on the second platform 310. The two clamping motors 330 drive the clamping rod 320 to move closer or further away from each other through the second platform 310. The tail of the clamping rod 320 is provided with an extension 340, and the extension 340 is provided with a concave groove 350. The annular material 110 is disposed in the concave groove 350 and is tightly fitted with another annular material 110 under the action of the clamping rod 320. A rotating assembly 400 is mounted on the second platform 310 and drives the clamping rod 320 to rotate. The positioning component 500 is set on the second platform 310. The positioning component 500 passes through the middle through hole 120 of the two annular materials 110 to keep them aligned. The soldering mechanism 600 is set on the machine base 100 and is used to weld the edges of the two annular materials 110 together.

[0022] Specifically, such as Figure 1 , 7 As shown, the translation component 200 drives the first platform 210 to move in a specified direction. The clamping motors 330 of the two clamping components 300 are activated, driving the second platform 310 to move to both sides, causing the clamping rods 320 to open. The operator places two identical materials, such as metal rings or tubular parts, into the concave grooves 350 at the tails of the clamping rods 320 on both sides, ensuring initial alignment. The clamping motors 330 reverse their direction, causing the two clamping rods 320 to move towards the center, clamping the materials tightly within the concave grooves 350. The positioning component 500 extends from the second platform 310 and inserts into the through-hole 120 at the center of the two materials, ensuring complete coaxial alignment. The rotation component 400 drives the clamping rods 320 to rotate the materials synchronously, adjusting them to the initial welding angle. Afterward, the translation component 200 moves the first platform 210, bringing the material edges into the working range of the soldering mechanism 600. The soldering mechanism 600 starts, performing soldering along the material joints. Simultaneously, the rotating component 400 drives the material to rotate at a uniform speed, ensuring even distribution of solder joints. After soldering is complete, the positioning component 500 retracts, disengaging from the material through-hole. The clamping motor 330 drives the clamping rod 320 to move outward, releasing the material. The operator or robotic arm removes the soldered product, the equipment resets, and preparations are made for the next cycle.

[0023] Furthermore, such as Figure 6 As shown, the concave groove 350 fits snugly against the annular material 110, and the edge of the concave groove 350 is flush with the annular material; the highest point of the concave groove 350 is greater than half the height of the annular material 110. This structural design, exceeding half the height of the material, provides a mechanical limit, preventing axial movement of the material during welding. The flush edge design allows the two annular materials 110 to fit tightly together, facilitating subsequent soldering.

[0024] Furthermore, such as Figure 2 As shown, the translation assembly 200 includes a translation motor 220, a first screw 230, a first base A240, and a first base B250. The translation motor 220 is mounted on the machine base 100. The drive end of the translation motor 220 is connected to the first screw 230. The first base A240 and the first base B250 are respectively mounted on the front and rear ends of the first screw 230. A first nut seat 280 is movably connected to the first screw 230, and a first platform 210 is connected above the first nut seat 280. The machine base 100 is provided with two parallel first slide rails 260. The first platform 210 is slidably connected to the first slide rails 260 through a first slider 270. The translation motor 220 drives the first nut seat 280 through the first screw 230, causing the first platform 210 to move along the linear slide rails.

[0025] Furthermore, such as Figure 3 As shown, the clamping assembly 300 also includes a second screw 360, a second base A370, and a second base B380. A clamping motor 330 is mounted on the first platform 210. The drive end of the translation motor 220 is connected to the second screw 360. The second base A370 and the second base B380 are respectively mounted on the front and rear ends of the second screw 360. A second nut seat is movably connected to the second screw 360, and the second platform 310 is connected above the second nut seat. Specifically, the clamping motor 330 drives the second screw 360 to rotate, causing the second nut seat and the second platform 310 to move laterally. The second platform 310 drives the clamping rod 320 to synchronously align with the material position.

[0026] Furthermore, such as Figure 5 As shown, the second platform 310 is provided with a fixed base 430, and the rotating assembly 400 includes a rotating motor 410 and a connecting sleeve 420. The connecting sleeve 420, which rotates synchronously with the outer side wall of the clamping rod 320, is sleeved on it. The driving end of the rotating motor 410 drives the connecting sleeve 420 to drive the clamping rod 320 to rotate, so as to change the orientation of the material and rotate it along the welding direction.

[0027] Furthermore, such as Figure 5-6As shown, the positioning assembly 500 includes a positioning cylinder 510 and a positioning pin 520. The positioning cylinder 510 is located on one side of the second platform 310, and its drive end is connected to the positioning pin 520. The positioning pin 520 axially passes through the center end of the rotating shaft and through the middle through hole 120 of the two annular materials 110. The end of the positioning pin 520 is conical, and after passing through the two annular materials 110, it fixes the two annular materials 110 in parallel at the same height. Specifically, after the clamping assembly is activated, the positioning cylinder 510 drives the positioning pin 520 to pass through the center end of the clamping rod 320 and insert it into the middle through hole 120 of the annular material 110. The positioning pin 520 is a cylindrical needle body, and its insertion into the center end of the clamping rod 320 does not affect the rotation of the clamping rod 320. The cross-sectional diameter of the positioning pin 520 is the same as the diameter of the middle through hole 120, ensuring that the annular material 110 does not deflect horizontally when clamped, thus improving accuracy.

[0028] Furthermore, such as Figure 4 As shown, the soldering mechanism includes a three-axis drive module 610 and two sets of soldering guns 620. A frame is installed above the machine base 100, and the three-axis drive module 610 is mounted on the frame. The two sets of soldering guns 620 are positioned opposite each other at the drive end of the three-axis drive module 610. The three-axis drive module 610 includes X-axis, Y-axis, and Z-axis drive components, which form a sequentially transmitted power chain to drive the soldering guns 620 to move along a preset trajectory. Two sets of soldering guns 620 are provided, and their movement can be along either a forward or reverse trajectory.

[0029] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A smart automatic soldering machine for welding and joining two identical annular material, characterized in that, include Machine tool; A translation component is mounted on the machine base and is movably connected to a first platform, on which a rotation component and a clamping component are mounted. The clamping assembly is configured in two sets, respectively arranged opposite to each other on both sides of the first platform. The clamping assembly includes a second platform, a clamping rod, and a clamping motor. The clamping motor is mounted on the first platform and connected to the second platform. The clamping rod is mounted on the second platform. The two clamping motors drive the clamping rod to move closer to or further away from each other via the second platform. The tail of the clamping rod has an extension with a concave groove. An annular material is disposed in the concave groove and, under the action of the clamping rod, is tightly fitted with another annular material. A rotating assembly is mounted on the second platform and drives the clamping rod to rotate. A positioning component is disposed on the second platform, the positioning component passing through the middle through hole of the two annular materials to maintain alignment; A soldering mechanism, set on the machine base, is used to weld the edges of two annular materials together.

2. The intelligent automatic soldering machine according to claim 1, characterized in that, The concave groove fits snugly against the annular material, and the edge of the concave groove is level with the annular material; and the highest point of the concave groove is greater than half the height of the annular material.

3. The intelligent automatic soldering machine according to claim 1, wherein The translation component includes a translation motor, a first screw, a first base A, and a first base B. The translation motor is mounted on the machine platform, and the drive end of the translation motor is connected to the first screw. The first base A and the first base B are respectively mounted on the front and rear ends of the first screw. A first nut seat is movably connected to the first screw, and a first platform is connected above the first nut seat. The machine platform is provided with two parallel first slide rails, and the first platform is slidably connected to the first slide rails through a first slider.

4. The intelligent automatic soldering machine according to claim 3, characterized in that, The clamping assembly further includes a second screw, a second base A, and a second base B. The clamping motor is mounted on the first platform. The drive end of the translation motor is connected to the second screw. The second base A and the second base B are respectively mounted on the front and rear ends of the second screw. A second nut seat is movably connected to the second screw. The second platform is connected above the second nut seat.

5. The intelligent automatic soldering machine according to claim 1, wherein The second platform is provided with a fixed base. The rotating assembly includes a rotary motor and a connecting sleeve. The connecting sleeve is fitted on the outer wall of the clamping rod and rotates synchronously with it. The drive end of the rotary motor drives the connecting sleeve to drive the clamping rod to rotate.

6. The intelligent automatic soldering machine according to claim 1, wherein The positioning component includes a positioning cylinder and a positioning pin. The positioning cylinder is located on one side of the second platform, and its driving end is connected to the positioning pin. The positioning pin axially passes through the center end of the rotating shaft and through the middle through hole of the two annular materials.

7. The intelligent automatic soldering machine according to claim 6, wherein The end of the positioning pin is conical, and after passing through the two annular materials, it fixes the two annular materials in parallel at the same height.

8. The intelligent automatic soldering machine according to claim 1, wherein, The soldering mechanism includes a three-axis drive module and two sets of soldering guns. A frame is provided above the machine, and the three-axis drive module is mounted on the frame. The two sets of soldering guns are arranged opposite each other at the drive end of the three-axis drive module.

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