A multi-material adhesive type gluing compounder

Abstract

The utility model discloses a kind of multi-material adhesive type's gluing compound machine, including rack, the rack front end is equipped with installation area, processing area, clamping area, collection component, the processing area is located above installation area, the clamping area is located above processing area, the collection component is located installation area, processing area and clamping area right side, to ensure that for a variety of materials are bonded, further ensure that repeated bonding without multiple equipment, in turn reduce the work length, to increase the production efficiency of factory, to reduce use cost, to ensure that material one and material two, material three in the process of adhesion, can adjust position at any time, to ensure that guarantee material does not appear complex deviation.

Description

Technical Field

[0001] This utility model relates to the field of adhesive coating and laminating machines, and in particular to an adhesive coating and laminating machine for multi-material bonding. Background Technology

[0002] Currently, in the fields of packaging, electronics, and composite material processing, traditional adhesive laminating machines can typically only achieve simultaneous bonding of two materials (such as A+B or B+C). If three materials (A+B+C) need to be processed, the operation must be carried out in stages: first, the first machine completes the bonding of A+B, and then the materials are manually transferred to the second machine for bonding C. This production method has obvious drawbacks: first, it is inefficient, as multiple handling and alignment operations extend the production cycle by 40%-50%; second, it is costly, requiring two machines and two operators; and third, multiple transfers can easily cause alignment deviations or contamination, affecting product yield.

[0003] Therefore, in order to solve the above problems, how to design a multi-material bonding adhesive laminating machine is a technical problem that the industry urgently needs to solve. Utility Model Content

[0004] The purpose of this invention is to provide a multi-material bonding adhesive laminating machine to solve the problems of low efficiency and inability to bond multiple materials on one machine as mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: A multi-material bonding adhesive laminating machine includes a frame. The front end of the frame is provided with an installation area, a processing area, a clamping area, and a collection component. The processing area is located above the installation area, the clamping area is located above the processing area, and the collection component is located to the right of the installation area, the processing area, and the clamping area.

[0006] Preferably, the installation area includes guide component one, guide component two, and guide component three, with guide component two located between guide component one and guide component three.

[0007] Preferably, the guide assembly includes a rotary motor mounted on a frame, the drive end of the rotary motor is provided with a rotary shaft, and the outer surface of the rotary shaft is provided with a rotary roller.

[0008] Preferably, the second guide component includes a rotary motor, which is mounted on a frame. The drive end of the rotary motor is provided with a rotary shaft, and the outer surface of the rotary shaft is provided with a rotary roller.

[0009] Preferably, the guide assembly three includes a power motor, which is mounted on the frame. The drive end of the power motor is provided with a power shaft, and the outer surface of the power shaft is provided with a power roller.

[0010] Preferably, the processing area includes a first straightening component, a first gluing component, a second straightening component, a second gluing component, and a third straightening component. The first straightening component, the second straightening component, and the third straightening component have the same structure and principle. The first gluing component and the second gluing component have the same structure and principle. The first straightening component, the second straightening component, and the third straightening component are connected to the frame. The first gluing component and the second gluing component are connected to the frame. The first gluing component is located between the first straightening component and the second straightening component. The second gluing component is located between the second straightening component and the third straightening component.

[0011] Preferably, the first correction component includes an ultrasonic sensor automatic correction device, the top of which is equipped with a mounting frame and a controller. The mounting frame has a mounting cavity, within which multiple sets of horizontally mounted control rollers are rotatably mounted. The top of the mounting frame has multiple mounting plates corresponding to the control rollers. An ultrasonic sensor is located on the right side of the ultrasonic sensor automatic correction device. An electric telescopic rod is located at the rear end of the ultrasonic sensor automatic correction device and is connected to the frame. The first adhesive application component includes a storage frame, within which is a storage cavity. A fluid flow control component is located within the storage cavity. A fluid delivery pump is located at the inlet of the fluid flow control component. An inlet pipe is located on the storage frame and covers the fluid delivery pump. Several sets of nozzles are located on the storage frame. A temperature control component is located at the top of the storage cavity.

[0012] Preferably, the clamping area includes a clamping assembly one and a clamping assembly two. The clamping assembly one includes a clamping roller one and a clamping plate one. The clamping roller one is rotatably connected to the frame, and the clamping plate one is mounted on the frame. The clamping assembly two includes a clamping roller two and a clamping plate two. The clamping roller two is rotatably connected to the frame, and the clamping plate two is rotatably connected to the frame.

[0013] Preferably, the collection assembly includes a collection motor mounted on a frame, the drive end of the collection motor is provided with a collection shaft, and the outer surface of the collection shaft is provided with a collection roller.

[0014] Preferably, a plurality of guide rollers 1 are provided between the guide component 1 and the straightening component 1; a plurality of guide rollers 2 are provided between the straightening component 1 and the clamping component 1; the guide rollers 2 cooperate with the gluing component 1; a plurality of guide rollers 4 are provided between the guide component 2 and the straightening component 2; a plurality of guide rollers 3 are provided between the straightening component 2 and the clamping component 1; a plurality of guide rollers 6 are provided between the guide component 3 and the straightening component 3; a plurality of guide rollers 5 are provided between the straightening component 3 and the clamping component 2; the guide rollers 5 cooperate with the gluing component 2; a plurality of guide rollers 7 are provided between the clamping component 1 and the clamping component 2; and a plurality of guide rollers 8 are provided between the clamping component 2 and the collecting component. The guide rollers 1, 4, 2, 6, 5, 8, 3, and 7 are rotatably coordinated with the frame.

[0015] The beneficial effects of this utility model are: 1. By installing various materials that need to be bonded in the installation area, they are then transferred to the processing area where their positions are adjusted and glue is applied. After that, they are transferred to the clamping area where they are clamped and bonded. Finally, the bonded materials are transferred to the collection component for collection. This ensures that multiple materials can be bonded, eliminating the need for repeated bonding on multiple machines or for relocation, thereby reducing working time, increasing factory production efficiency, and lowering operating costs.

[0016] 2. The ultrasonic sensor detects the position of the materials, ensuring that multiple materials maintain a consistent position, thus facilitating the stability of subsequent bonding and adhesive application. If a discrepancy is detected between the position of one material and the other two, the ultrasonic sensor transmits a signal to the ultrasonic sensor automatic correction device, which controls the electric telescopic rod to extend or retract. This ensures that the position of the material entering the first correction assembly is adjusted between the mounting plate and the regulating roller. The structure and principle of the second and third correction assemblies are the same as described above, ensuring that the positions of materials one, two, and three can be adjusted continuously during the bonding process, thereby preventing the materials from deviating from their original positions. Attached Figure Description

[0017] Figure 1 This is a three-dimensional structural diagram of an embodiment of the present utility model; Figure 2 This is a front view of the present invention; Figure 3 This is the left view of the present invention; Figure 4 This is a utility model Figure 2 A diagram of AA in the middle; Figure 5 This is a utility model Figure 3 A diagram of AA in the middle; Figure 6 As an embodiment of this utility model Figure 5 A magnified structural diagram at point A.

[0018] Figure 7 This is a schematic diagram of the disassembled assembly of the correction component in this utility model.

[0019] In the diagram: 1. Frame; 2. Installation area; 21. Guide assembly one; 211. Rotary motor; 212. Rotary shaft; 213. Rotary roller; 22. Guide assembly two; 221. Rotary motor; 222. Rotary shaft; 223. Rotary roller; 23. Guide assembly three; 231. Power motor; 232. Power shaft; 233. Power roller; 3. Processing area; 31. Correction assembly one; 311. Mounting frame; 312. Ultrasonic sensor automatic correction device; 313. Control roller; 314. Electric telescopic rod; 315. Mounting plate; 316. Mounting cavity; 317. Ultrasonic sensor; 32. Glue application assembly one; 321. Storage frame; 322. Storage cavity; 32 3. Fluid on / off assembly; 324. Fluid transfer pump; 326. Nozzle; 327. Inlet pipe; 328. Temperature control assembly; 33. Correction assembly two; 34. Adhesive application assembly two; 35. Correction assembly three; 4. Clamping area; 41. Clamping assembly one; 411. Clamping roller one; 412. Clamping plate one; 42. Clamping assembly two; 421. Clamping roller two; 422. Clamping plate two; 6. Collection assembly; 61. Collection motor; 62. Collection shaft; 63. Collection roller; 7. Guide roller one; 8. Guide roller two; 9. Guide roller four; 10. Guide roller six; 11. Guide roller five; 12. Guide roller eight; 13. Guide roller three; 14. Guide roller seven. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0021] See Figures 1-7This utility model provides a multi-material bonding adhesive laminating machine, including a frame 1. The front end of the frame 1 has an installation area 2, a processing area 3, a clamping area 4, and a collection component 6. The processing area 3 is located above the installation area 2, the clamping area 4 is located above the processing area 3, and the collection component 6 is located to the right of the installation area 2, processing area 3, and clamping area 4. Multiple materials to be bonded are installed in the installation area 2, then transferred to the processing area 3 for positioning and adhesive application. The materials are then transferred to the clamping area 4 for clamping and bonding, and finally, the bonded materials are transferred to the collection component 6 for collection.

[0022] See Figures 2-4 Specifically, the installation area 2 includes guide component 1 21, guide component 22, and guide component 3 23, with guide component 22 located between guide component 1 21 and guide component 3 23. In this installation area 2, guide components 1 21, guide component 22, and guide component 3 23 facilitate the installation, slow release, and retraction of materials requiring bonding.

[0023] See Figure 4 Specifically, the guide assembly 21 includes a rotary motor 211, which is mounted on the frame 1. The drive end of the rotary motor 211 has a rotary shaft 212, and the outer surface of the rotary shaft 212 has a rotary roller 213. When the rotary motor 211 in the guide assembly 21 is activated, it drives the rotary shaft 212 and the rotary roller 213, thereby slowly releasing and collecting the material wound on the rotary roller 213, thus ensuring the speed and tension control of subsequent processing.

[0024] See Figure 4 Specifically, the second guide assembly 22 includes a rotary motor 221, which is mounted on the frame 1. The drive end of the rotary motor 221 is provided with a rotary shaft 222, and the outer surface of the rotary shaft 222 is provided with a rotary roller 223. When the rotary motor 221 in the second guide assembly 22 is started, it drives the rotary shaft 222 and the rotary roller 223 to start rotating, thereby slowly releasing and collecting the material 2 wound on the rotary roller 223, thus ensuring the speed and tension control of subsequent processing.

[0025] See Figure 4Specifically, the guide assembly 23 includes a power motor 231, which is mounted on the frame 1. The drive end of the power motor 231 is provided with a power shaft 232, and the outer surface of the power shaft 232 is provided with a power roller 233. When the power motor 231 in the guide assembly 23 starts, it drives the power shaft 232 and the power roller 233 to start rotating, thereby slowly releasing and collecting the material wound on the power roller 233, thus ensuring the speed and tension control of subsequent processing.

[0026] See Figure 2 Specifically, the processing area 3 includes a first correction component 31, a first adhesive application component 32, a second correction component 33, a second adhesive application component 34, and a third correction component 35. The first correction component 31, the second correction component 33, and the third correction component 35 have the same structure and the same principle. The first adhesive application component 32 and the second adhesive application component 34 have the same structure and the same principle. The first correction component 31, the second correction component 33, and the third correction component 35 are connected to the frame 1. The first adhesive application component 32 is located between the first correction component 31 and the second correction component 33. The second adhesive application component 34 is located between the second correction component 33 and the third correction component 35. At this time, the material is conveyed into processing area 3. It will first enter the straightening components 1 31, 2 33 and 3 35 to straighten the position of the material to be bonded. Then, the glue application components 1 32 and 2 34 apply glue to the material 1 and material 3. Subsequently, the two sides of material 2 are bonded together. Before applying glue, the straightening components 1 31, 2 33 and 3 35 adjust the position of the material.

[0027] See Figures 2-7Specifically, the correction component 31 includes an ultrasonic sensor automatic correction device 312. The ultrasonic sensor automatic correction device 312 has a mounting frame 311 on its top and a controller 318 on it. The mounting frame 311 has a mounting cavity 316, within which multiple sets of horizontally mounted adjusting rollers 313 are rotatably mounted. The top of the mounting frame 311 has multiple mounting plates 315 corresponding one-to-one with the adjusting rollers 313. An ultrasonic sensor 317 is located on the right side of the ultrasonic sensor automatic correction device 312. The rear end face of the sensor automatic correction device 312 is provided with an electric telescopic rod 314, which is connected to the frame 1. The glue application assembly 32 includes a storage frame 321, a storage cavity 322 is provided in the storage frame 321, a fluid flow control assembly 323 is provided in the storage cavity 322, a fluid delivery pump 324 is provided at the inlet of the fluid flow control assembly 323, an inlet pipe 327 is provided on the storage frame 321 and covers the fluid delivery pump 324, a number of nozzles 326 are provided on the storage frame 321, and a temperature control assembly 328 is provided on the upper part of the storage cavity 322. When the material enters between the mounting plate 315 and the adjusting roller 313 in the first straightening component 31, the ultrasonic sensor 317 detects the position of the material, thereby ensuring that multiple materials are kept in one position, which facilitates the stability of subsequent bonding and gluing. Once a difference in position between one material and the other two materials is detected, the controller 318 controls the electric telescopic rod 314 to extend or retract, thereby ensuring that the position of the material between the mounting plate 315 and the adjusting roller 313 in the first straightening component 31 is adjusted. The structure and principle of the second straightening component 33 and the third straightening component 35 are the same as described above. Then, the fluid switching component 323 in the first adhesive application assembly 32 is opened, and the fluid delivery pump 324 starts to draw the adhesive into the storage chamber 322. Then, the nozzle 326 sprays the adhesive evenly onto the material. The structure and principle of the second adhesive application assembly 34 are the same as described above.

[0028] Optionally, the fluid on / off assembly 323 uses a high-speed solenoid valve, model SMC VQZ3320-5G-01, to precisely control its stroke and thus control the amount of adhesive dispensed.

[0029] Optionally, the temperature control component 328 uses a heating tube model HTR328-800W, with the temperature deviation controlled within 2℃ to ensure stable glue heating temperature.

[0030] Optionally, the fluid transfer pump 324 uses a gear pump model GP325-12V-DC, which ensures accurate extraction of the adhesive, with a discharge accuracy of ±1% and a flow rate range of 0.1~50ml / min; suitable for adhesive viscosities of 1~50,000cPs.

[0031] Optionally, the controller 318 uses a Siemens PLC controller to transmit signals and perform control functions.

[0032] See Figure 2 Specifically, the clamping area 4 includes a first clamping assembly 41 and a second clamping assembly 42. The first clamping assembly 41 includes a first clamping roller 411 and a first clamping plate 412. The first clamping roller 411 is rotatably connected to the frame 1, and the first clamping plate 412 is mounted on the frame 1. The second clamping assembly 42 includes a second clamping roller 421 and a second clamping plate 422. The second clamping roller 421 and the second clamping plate 422 are rotatably connected to the frame 1. When the first clamping roller 411 and the first clamping plate 412 of the first clamping assembly 41 in the clamping area 4 clamp and roll materials one and two, causing them to adhere, they are then transferred to the second clamping assembly 42 between the second clamping roller 421 and the second clamping plate 422. At this point, the adhered materials and materials three are then further adhered.

[0033] See Figures 2-4 Specifically, the collection component 6 includes a collection motor 61, which is mounted on the frame 1. The drive end of the collection motor 61 is provided with a collection shaft 62, and the outer surface of the collection shaft 62 is provided with a collection roller 63. When the secondary adhesive material is wrapped around the collection roller 63, the collection motor 61 is started, thereby driving the collection shaft 62 and the collection roller 63 to start rotating, thereby collecting the secondary adhesive material.

[0034] See Figure 2Specifically, a plurality of guide rollers 7 are provided between the guide component 1 21 and the straightening component 1 31; a plurality of guide rollers 8 are provided between the straightening component 1 31 and the clamping component 1 41; the guide rollers 8 cooperate with the adhesive application component 1 32; a plurality of guide rollers 9 are provided between the guide component 2 22 and the straightening component 2 33; a plurality of guide rollers 13 are provided between the straightening component 2 33 and the clamping component 1 41; and a plurality of guide rollers 10 are provided between the guide component 23 and the straightening component 35. Several sets of guide rollers 11 are provided between the straightening component 35 and the clamping component 42. The guide rollers 11 cooperate with the glue application component 34. Several sets of guide rollers 14 are provided between the clamping component 1 and the clamping component 42. Several sets of guide rollers 12 are provided between the clamping component 2 and the collecting component 6. The guide rollers 1, 4, 9, 2, 6, 10, 5, 11, 8, 12, 3, and 7 are rotatably connected with the frame 1. Material 1 is transferred from guide roller 7 to straightening assembly 31, and then from straightening assembly 31 to clamping assembly 41 via guide roller 8. During this transfer, guide roller 8 and adhesive application assembly 32 apply adhesive to material 1. Simultaneously, material 2 is transferred from guide roller 9 to straightening assembly 33, and then from straightening assembly 33 to clamping assembly 41 via guide roller 313. At clamping assembly 41, material 1 and material 2 are bonded together. Then, material 3 is transferred from guide roller 7 to clamping assembly 42. At this point, material 3 is transferred from guide roller 6 to straightening assembly 35, and then from guide roller 5 to clamping assembly 42. During this transfer, guide roller 511 and adhesive application assembly 34 apply adhesive to the surface of material 3, thus bonding material 3 a second time with material 1 and material 2. Finally, material 3 is transferred from guide roller 8 to collecting assembly 6 for collection.

[0035] Working principle of this utility model: In use, material 1 is manually guided through guide roller 7, and then conveyed to the area 3 of the processing zone 3 between the mounting plate 315 and the regulating roller 313 in the straightening assembly 31. The ultrasonic sensor 317 detects the material's position. The material is then conveyed through guide roller 8 to clamping assembly 41. During this conveying process, the guide roller 8 engages with the adhesive application assembly 32, causing the fluid flow control component 323 in the adhesive application assembly 32 to open. This activates the fluid delivery pump 324, drawing adhesive into the storage chamber 322. The nozzle 326 then evenly sprays the adhesive onto material 1. Simultaneously, material 2 is conveyed through roller 9. Material 1 is fed to the second straightening component 33, and then through the third guide roller 13 to the clamping component 41. While passing through the clamping component 41, material 1 and material 2 are bonded together. After that, it is conveyed to the second clamping component 42 through the seventh guide roller 14. At this time, material 3 is conveyed to the third straightening component 35 through the sixth guide roller 10, and then through the fifth guide roller 11 to the clamping component 42. During the conveying process, the fifth guide roller 11 cooperates with the second adhesive application component 34 to apply adhesive to the surface of material 3. At this time, material 3 is bonded to material 1 and material 2 a second time. After that, it is conveyed to the collection component 6 through the eighth guide roller 12, thus ensuring the collection of multiple materials.

[0036] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions or improvements made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A multi-material bonding adhesive laminating machine, comprising a frame (1), characterized in that: The front end of the frame (1) is provided with an installation area (2), a processing area (3), a clamping area (4), and a collection component (6). The processing area (3) is located above the installation area (2), the clamping area (4) is located above the processing area (3), and the collection component (6) is located to the right of the installation area (2), the processing area (3), and the clamping area (4).

2. The multi-material bonding type adhesive laminating machine according to claim 1, characterized in that: The installation area (2) includes guide component one (21), guide component two (22) and guide component three (23), with guide component two (22) located between guide component one (21) and guide component three (23).

3. The multi-material bonding type adhesive laminating machine according to claim 2, characterized in that: The guide assembly (21) includes a rotating motor (211), which is mounted on the frame (1). The drive end of the rotating motor (211) is provided with a rotating shaft (212), and the outer surface of the rotating shaft (212) is provided with a rotating roller (213).

4. The multi-material bonding type adhesive laminating machine according to claim 3, characterized in that: The second guide component (22) includes a rotary motor (221), which is mounted on the frame (1). The drive end of the rotary motor (221) is provided with a rotary shaft (222), and the outer surface of the rotary shaft (222) is provided with a rotary roller (223).

5. A multi-material bonding adhesive laminating machine according to claim 4, characterized in that: The guide assembly three (23) includes a power motor (231), which is mounted on the frame (1). The drive end of the power motor (231) is provided with a power shaft (232), and the outer surface of the power shaft (232) is provided with a power roller (233).

6. The multi-material bonding type adhesive laminating machine according to claim 5, characterized in that: The processing area (3) includes a first correction component (31), a first adhesive application component (32), a second correction component (33), a second adhesive application component (34), and a third correction component (35). The first correction component (31), the second correction component (33), and the third correction component (35) have the same structure and the same principle. The first adhesive application component (32) and the second adhesive application component (34) have the same structure and the same principle. The first correction component (31), the second correction component (33), and the third correction component (35) are connected to the frame (1). The first adhesive application component (32) and the second adhesive application component (34) are connected to the frame (1). The first adhesive application component (32) is located between the first correction component (31) and the second correction component (33). The second adhesive application component (34) is located between the second correction component (33) and the third correction component (35).

7. A multi-material bonding adhesive laminating machine according to claim 6, characterized in that: The first correction component (31) includes an ultrasonic sensor automatic correction device (312). The ultrasonic sensor automatic correction device (312) has a mounting frame (311) on its top and a controller (318) on it. The mounting frame (311) has a mounting cavity (316), within which multiple sets of horizontally mounted adjusting rollers (313) are rotatably mounted. The top of the mounting frame (311) has multiple mounting plates (315) corresponding one-to-one with the adjusting rollers (313). An ultrasonic sensor (317) is located on the right side of the ultrasonic sensor automatic correction device (312). The ultrasonic sensor automatic correction... The rear end face of the offset device (312) is provided with an electric telescopic rod (314), which is connected to the frame (1). The first adhesive application component (32) includes a storage frame (321), a storage chamber (322) is provided in the storage frame (321), a fluid switching component (323) is provided in the storage chamber (322), a fluid transfer pump (324) is provided at the inlet of the fluid switching component (323), an inlet pipe (327) is provided on the storage frame (321) and covers the fluid transfer pump (324), a number of nozzles (326) are provided on the storage frame (321), and a temperature control component (328) is provided on the upper part of the storage chamber (322).

8. A multi-material bonding adhesive laminating machine according to claim 7, characterized in that: The clamping area (4) includes a clamping assembly one (41) and a clamping assembly two (42). The clamping assembly one (41) includes a clamping roller one (411) and a clamping plate one (412). The clamping roller one (411) is rotatably connected to the frame (1), and the clamping plate one (412) is mounted on the frame (1). The clamping assembly two (42) includes a clamping roller two (421) and a clamping plate two (422). The clamping roller two (421) is rotatably connected to the frame (1), and the clamping plate two (422) is rotatably connected to the frame (1).

9. A multi-material bonding adhesive laminating machine according to claim 8, characterized in that: The collection component (6) includes a collection motor (61), which is mounted on the frame (1). The drive end of the collection motor (61) is provided with a collection shaft (62), and the outer surface of the collection shaft (62) is provided with a collection roller (63).

10. A multi-material bonding adhesive laminating machine according to claim 9, characterized in that: Several sets of guide rollers 1 (7) are provided between the guide component 1 (21) and the straightening component 1 (31). Several sets of guide rollers 2 (8) are provided between the straightening component 1 (31) and the clamping component 1 (41). The guide rollers 2 (8) cooperate with the glue application component 1 (32). Several sets of guide rollers 4 (9) are provided between the guide component 2 (22) and the straightening component 2 (33). Several sets of guide rollers 3 (13) are provided between the straightening component 2 (33) and the clamping component 1 (41). Several sets of guide rollers 6 (10) are provided between the guide component 3 (23) and the straightening component 3 (35). (35) A number of guide rollers five (11) are provided between clamping component two (42). The guide rollers five (11) cooperate with the glue application component two (34). A number of guide rollers seven (14) are provided between clamping component one (41) and clamping component two (42). A number of guide rollers eight (12) are provided between clamping component two (42) and collection component (6). The guide rollers one (7), four (9), two (8), six (10), five (11), eight (12), three (13), and seven (14) are rotated with the frame (1).

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