A kind of pesticide production filling bottle sorting device
By using an adjustable-height double-layer baffle and limiting restraint belt structure during the transportation of pesticide bottles, the problem of leakage caused by shaking during transportation is solved, thus improving transportation safety.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- SHANGHAI UDCHEM TECH CO LTD
- Filing Date
- 2025-09-23
- Publication Date
- 2026-08-04
AI Technical Summary
Existing pesticide bottles shake significantly during transportation, which may cause pesticides to leak from the bottle cap area, posing a safety hazard.
An adjustable height double-layer baffle and limiting restraint band structure was designed, including an upper limiting baffle, a lower limiting baffle, a limiting restraint band, and an arc-shaped anti-slip pad, to limit the left and right and up and down of the pesticide bottle and reduce shaking.
It effectively reduced pesticide leakage during transportation and improved transportation safety.
Smart Images
Figure CN224590064U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of bottle unscrambling equipment for pesticide bottle production lines, and more specifically, to a bottle unscrambling device for pesticide production filling bottles. Background Technology
[0002] On the production line of bottled pesticides, the filled pesticide bottles need to be sorted and then transported to the labeling machine area for labeling. The existing sorting structure mainly uses the conveyor belt below for transfer and the baffles on both sides of the conveyor belt to limit the sorting.
[0003] The above-mentioned bottle structure is suitable for bottles containing ordinary liquids. However, for bottles containing pesticides, the pesticides inside are toxic. During transportation, the bottles shake a lot and there is no restraint on the top of the bottle. The pesticide reagents may leak and spill from the bottle cap area, causing safety accidents. Utility Model Content
[0004] The purpose of this invention is to provide a bottle unloading device for pesticide production. This unloading device, through the design of double-layer baffles with adjustable height on both sides and a limiting constraint belt structure at the top, can realize the left-right and up-down unloading operations of pesticide bottles on the conveyor belt, reduce shaking during transportation, avoid leakage of pesticide reagents during transportation, and improve transportation safety.
[0005] To achieve the above objectives, the technical solution adopted by this utility model is as follows:
[0006] A bottle unscrambling device for pesticide production includes a base. A conveyor belt mounting groove is mounted on the base via a bracket. A conveyor belt passes through the mounting groove. Several sets of bottle unscrambling devices are arranged on both sides of the mounting groove. Each set of bottle unscrambling devices includes two sets of L-shaped support plates symmetrically arranged front and rear, and two sets of telescopic supports symmetrically arranged front and rear. Each L-shaped support plate has a through groove machined in its horizontal section, and a telescopic plate is embedded in the through groove. The inner ends of the telescopic plates are fixedly connected to the outer side of a lower limiting baffle. The upper surface of the lower limiting baffle has studs on both the front and rear sides. An upper limiting baffle is fixedly mounted on the studs by upper and lower nuts. The upper and lower limiting baffles respectively fit against the two sides of the bottle being filled.
[0007] As a further optimization of this solution, in the two sets of telescopic brackets that are symmetrical on the left and right sides, the upper end of the telescopic bracket located on the right rear side is fixedly connected to a mounting base. A synchronous motor is fixed to the upper surface of the mounting base by a nut. The synchronous motor is connected to an external control panel through a circuit so that its speed is synchronized with the speed of the conveyor belt drive motor. The output axis of the synchronous motor is connected inward to the central rotating part of the rotating bearing seat. The upper ends of the telescopic brackets located at other positions are all connected inward to the rotating bearing seat through L-shaped connecting rods. The central rotating part of the rotating bearing seat is connected to a rotating shaft. A retaining plate is installed on the non-rotating part of the outer periphery of the rotating bearing seat. The inner end of the mounting base is fixedly connected to the outer side of the retaining plate.
[0008] As a further optimization of this solution, a limiting constraint band is fitted on the shaft extension of the rotating shaft. Several sets of limiting components are processed at equal intervals on the outer side of the limiting constraint band. Each set of limiting components includes a front-to-back symmetrical limiting strip, and an arc-shaped anti-slip pad is embedded in the middle position of the inner side of the front-to-back symmetrical limiting strip. The distance between the inner side of the arc-shaped anti-slip pad and the front and back sides of the bottle cap of the filling bottle is two to three centimeters.
[0009] As a further optimization of this solution, the spacing between the limiting components is the same as the spacing between the placement of the bottle-clamping robotic arm.
[0010] As a further optimization of this solution, the telescopic plate and telescopic bracket are both limited by locking bolts on the outer side, and the bottom of the L-shaped bracket plate and the telescopic bracket are both fixed to the surface of the base by screws.
[0011] Compared with existing technologies, the beneficial effects of this utility model are as follows:
[0012] This invention utilizes supports designed on both sides of an existing conveyor belt to install several sets of bottle-sorting devices. These devices employ adjustable upper and lower limit baffles, along with adjustable height limiting restraints, limit clips, and arc-shaped anti-slip pads. This allows for the left-right and up-down sorting of pesticide bottles on the conveyor belt. The upper and lower limit baffles restrict the left-right position of the bottles, while the limiting restraints, combined with the conveyor belt, restrict the up-down movement of the bottles in the middle. The limit clips and arc-shaped anti-slip pads limit the forward-backward movement of the bottles. Overall, this design reduces shaking during bottle transport, prevents pesticide leakage, and improves transport safety. Attached Figure Description
[0013] Figure 1 This is a schematic diagram of the installation structure of the bottle unscrambling device of this utility model;
[0014] Figure 2 This is a schematic diagram of the connection structure between the upper limiting baffle and the lower limiting baffle of this utility model;
[0015] Figure 3 This is a schematic diagram of the limiting constraint band connection structure of this utility model;
[0016] Figure 4 This is a schematic diagram of the installation structure of the arc-shaped anti-slip mat of this utility model;
[0017] In the diagram: 1. Base; 2. Conveyor belt mounting groove; 3. Conveyor belt; 4. L-shaped bracket plate; 5. Lower limit baffle; 6. Telescopic bracket; 7. L-shaped connecting rod; 8. Mounting plate; 9. Limit bolt; 10. Screw; 11. Nut; 12. Upper limit baffle; 13. Filling bottle; 14. Synchronous motor; 15. Rotating bearing seat; 16. Clamping plate; 17. Rotating shaft; 18. Limiting restraint band; 19. Limiting clip; 20. Arc-shaped anti-slip pad; 21. Bottle cap. Detailed Implementation
[0018] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the following description, in conjunction with specific illustrations, further elaborates on this utility model.
[0019] To address the problem that existing pesticide bottles contain toxic pesticides, and that during transportation, the bottles shake significantly and the top of the bottles is not restrained, potentially causing pesticide leakage from the bottle cap area and resulting in safety accidents;
[0020] like Figure 1 As shown, this application includes a base 1, and a conveyor belt mounting groove 2 is mounted on the top of the base 1 by a bracket. A conveyor belt 3 passes through the inside of the conveyor belt mounting groove 2. Several sets of bottle sorting devices are provided on both sides of the conveyor belt mounting groove 2. Each set of bottle sorting devices includes two sets of L-shaped support plates 4 that are symmetrically arranged in the left and right and in the front and rear, and two sets of telescopic supports 6 that are symmetrically arranged in the left and right and in the front and rear. Each L-shaped support plate 4 has a through groove processed in the horizontal section and a telescopic plate is embedded in the through groove. The inner end of the telescopic plate is fixedly connected to the outer side of the lower limiting baffle 5.
[0021] like Figure 2 As shown, studs 10 are provided on the front and rear sides of the upper surface of the lower limiting baffle 5. The upper limiting baffle 12 is installed on the studs 10 by upper and lower nuts 10. The upper limiting baffle 12 and the lower limiting baffle 5 respectively fit the positions of the two sides of the filling bottle 13.
[0022] like Figure 3As shown, in the two sets of telescopic brackets 6 that are symmetrical on the left and right, the upper end of the telescopic bracket 6 located on the right rear side is fixedly connected to the mounting base 8. The upper surface of the mounting base 8 is fixed with a synchronous motor 14 by a nut. The synchronous motor 14 is connected to the control panel through the line so that the speed is synchronized with the speed of the drive motor of the conveyor belt 3. The output shaft of the synchronous motor 14 is connected inward to the central rotating part of the rotating bearing seat 15. The upper ends of the telescopic brackets 6 located at other positions are all connected inward to the rotating bearing seat 15 through L-shaped connecting rods 7. The central rotating part of the rotating bearing seat 15 is connected to the rotating shaft 17. The non-rotating part of the outer periphery of the rotating bearing seat 15 is equipped with a clamping plate 16. The inner end of the mounting base 8 is fixedly connected to the outer side of the clamping plate 16.
[0023] like Figure 4 As shown, a limit constraint band 18 is fitted on the shaft extension of the rotating shaft 17. Several sets of limit components are processed at equal intervals on the outer side of the limit constraint band 18. Each set of limit components includes a front-to-back symmetrical limit strip 19, and an arc-shaped anti-slip pad 20 is embedded in the middle position of the inner side of the front-to-back symmetrical limit strip 19. The distance between the inner side of the arc-shaped anti-slip pad 20 and the front and back sides of the cap 21 of the filling bottle 13 is two to three centimeters.
[0024] Specifically, the L-shaped support plate 4 and the telescopic support 6 are both fixed to the surface of the base 1 with screws. The outer side has limit restraint bands 18 with different spacing models, which can be disassembled and replaced according to different bottle sizes 13, so that the spacing of the limit components is the same as the spacing of the robotic arm holding the bottle 13. For different sizes of bottle 13, the extension distance of the telescopic plate is adjusted by the locking bolts 9 on the outer side of the L-shaped support plate 4, and the telescopic height of the telescopic support 6 is adjusted by the locking bolts 9 on the outer side of the telescopic support 6. The height of the upper limit baffle 12 is adjusted by the upper and lower nuts 11 on the screw 10, so that the upper limit baffle 12 and the lower limit baffle 5 limit the left and right positions of the bottle 13. At the same time, the limit restraint bands 18, together with the conveyor belt 3, limit the upper and lower positions of the bottle 13. The limit strips 19 and the arc-shaped anti-slip pads 20 are used to limit the front and back movement range of the bottle 13, reducing the shaking of the bottle 13 during transportation, avoiding leakage of pesticide reagents during transportation, and improving transportation safety.
[0025] All standard parts used in this utility model can be purchased from the market, and irregular parts can be customized according to the description and drawings. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the prior art. The machinery, parts and equipment adopt conventional models in the prior art, and the circuit connection adopts conventional connection methods in the prior art, which will not be described in detail here.
[0026] The foregoing has shown and described the basic principles and main features of this utility model, as well as its advantages. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.
Claims
1. A bottle unloading device for pesticide production, comprising a base, wherein a conveyor belt mounting groove is mounted on the top of the base via a bracket, and a conveyor belt passes through the interior of the conveyor belt mounting groove, characterized in that: The conveyor belt mounting groove is provided with several sets of bottle sorting devices on both sides. Each set of bottle sorting devices includes two sets of L-shaped support plates that are symmetrically arranged front and rear, and two sets of telescopic supports that are symmetrically arranged front and rear. Each L-shaped support plate has a through groove machined inside its horizontal section, and a telescopic plate is embedded in the through groove. The inner end of each telescopic plate is fixedly connected to the outer side of the lower limiting baffle. The upper and lower limiting baffles are provided with studs on the front and rear sides of their upper surface. The upper limiting baffles are fixedly installed on the studs by upper and lower nuts. The upper and lower limiting baffles respectively fit the two sides of the filling bottle.
2. The bottle unscrambling device for pesticide production according to claim 1, characterized in that: In the two sets of telescopic brackets that are symmetrical on the left and right, the upper end of the telescopic bracket located on the right rear side is fixedly connected to a mounting base. A synchronous motor is fixed to the upper surface of the mounting base by a nut. The synchronous motor is connected to an external control panel through a circuit so that its speed is synchronized with the speed of the conveyor belt drive motor. The output shaft of the synchronous motor is connected inward to the central rotating part of the rotating bearing seat. The upper ends of the telescopic brackets located at other positions are all connected inward to the rotating bearing seat through L-shaped connecting rods. The central rotating part of the rotating bearing seat is connected to a rotating shaft. A retaining plate is installed on the non-rotating part of the outer periphery of the rotating bearing seat. The inner end of the mounting base is fixedly connected to the outer side of the retaining plate.
3. The bottle unscrambling device for pesticide production according to claim 2, characterized in that: The shaft extension is fitted with a limiting constraint band. The outer side of the limiting constraint band is machined with several sets of limiting components at equal intervals. Each set of limiting components includes front and rear symmetrical limiting strips, and an arc-shaped anti-slip pad is embedded in the middle of the inner side of the front and rear symmetrical limiting strips. The distance between the inner side of the arc-shaped anti-slip pad and the front and rear sides of the bottle cap is two to three centimeters.
4. The bottle unscrambling device for pesticide production according to claim 3, characterized in that: The spacing between the limiting components is the same as the spacing between the placement of the bottle-clamping robotic arm.
5. A bottle unscrambling device for pesticide production according to claim 4, characterized in that: The telescopic plate and telescopic bracket are both limited by locking bolts on the outer side, and the bottom of the L-shaped bracket plate and the telescopic bracket are both fixed to the surface of the base by screws.