High-efficiency oil-removing micro-bubble air flotation machine
The boltless scraper replacement mechanism and stirring blade drive solve the problem of cumbersome scraper replacement in microbubble flotation machines, improving the equipment's working efficiency and flocculation effect.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- 山东中泰环保装备有限公司
- Filing Date
- 2025-08-20
- Publication Date
- 2026-08-04
AI Technical Summary
The existing microbubble flotation machine requires manual tightening or loosening of bolts when replacing scrapers, which is cumbersome, time-consuming and labor-intensive, reducing the working efficiency of the equipment.
A boltless scraper replacement mechanism was designed. By moving the protrusion, the slider and spring are driven to disengage the insert block from the slot, simplifying the installation and disassembly process of the scraper. The motor-driven stirring blades improve the flocculation efficiency of the oil-water mixture.
It enables rapid scraper replacement and efficient flocculation of oil-water mixtures, improving the equipment's working efficiency and operational stability.
Smart Images

Figure CN224590735U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of microbubble flotation technology, and in particular to a high-efficiency oil removal microbubble flotation machine. Background Technology
[0002] Microbubble flotation is a wastewater treatment device specifically designed to separate suspended solids, grease, or fine particles from liquids. It is commonly used in industrial oily wastewater treatment. In operation, the oil and water to be separated are first poured into the flotation tank. Then, a large number of extremely fine bubbles are injected into the water through the aeration pipe. These microbubbles adhere to the oil droplets or suspended particles in the wastewater, reducing the density of the pollutants and causing them to float to the surface. Finally, the separated grease is scraped off by a scraper, thus achieving solid-liquid or oil-water separation.
[0003] Although existing microbubble flotation machines can perform oil-water separation, the scrapers are in constant contact with oil residue and particulate matter, making them prone to wear and tear. When replacing the scrapers, operators need to manually tighten or loosen the bolts, which is too cumbersome, time-consuming, and labor-intensive, thus reducing the efficiency of the equipment. Utility Model Content
[0004] To overcome the above shortcomings, this utility model provides a high-efficiency oil removal microbubble flotation machine, which aims to improve the problem in the prior art that when replacing scrapers, operators need to manually tighten or loosen bolts, which is too cumbersome, time-consuming and labor-intensive.
[0005] To achieve the above objectives, the present invention provides the following technical solution:
[0006] A high-efficiency oil removal microbubble flotation machine includes:
[0007] support;
[0008] An air flotation tank, wherein the air flotation tank is fixedly connected to the top of the air flotation tank;
[0009] A partition is fixedly connected to the inside left side of the flotation tank, and holes are provided on both sides of the bottom of the partition;
[0010] Motor 1, wherein motor 1 is located on the outer rear side of the flotation tank;
[0011] A drive belt, which is installed at the output end of the motor;
[0012] Mounting blocks and scrapers, wherein the mounting blocks are fixedly connected to the outer sides of the transmission belt, and the scrapers are inserted into the interior of the plurality of mounting blocks;
[0013] A slider and a protrusion, wherein the slider is slidably connected inside the plurality of mounting blocks, and the protrusion is fixedly connected to the top of the plurality of sliders;
[0014] A spring and a plug, wherein the spring is fixedly connected to the bottom of the plurality of sliders and the plug is fixedly connected to the top of the plurality of sliders;
[0015] And a mixing component for thoroughly mixing the liquid and the additive.
[0016] Furthermore, the mixing component includes a second motor, which is located at the bottom left of the flotation tank. Rotating rods are rotatably connected to both sides inside the flotation tank. The output end of the second motor is fixedly connected to the bottom of the front rotating rod. A driving wheel is fixedly connected to the bottom of the front rotating rod, and a driven wheel is fixedly connected to the bottom of the rear rotating rod. The driving wheel is connected to the driven wheel via a belt. Rotating rings are fixedly connected to the outside of both rotating rods, and stirring blades are fixedly connected to the outer periphery of the multiple rotating rings.
[0017] Furthermore, an aerator is installed at the bottom of the flotation tank, and a connecting pipe is fixedly connected to the output end of the aerator. An aeration pipe is fixedly connected to the top of the connecting pipe, which penetrates the interior of the flotation tank. Aeration ports are installed on both sides of the top of the aeration pipe.
[0018] Furthermore, a collection box is provided on the outer right side of the flotation tank, and a locking block is fixedly connected to both sides of the collection box, with the locking block located inside the flotation tank.
[0019] Furthermore, the mounting block has a through hole at its top, the protrusion is slidably connected inside the through hole, the scraper has a slot inside, and the insert block is inserted into the slot.
[0020] Furthermore, an installation ring is fixedly connected to the rear side of the air flotation tank, the motor is fixedly connected inside the installation ring, and a guide plate is fixedly connected to the right side of the air flotation tank.
[0021] Furthermore, a fixing ring is fixedly connected to the bottom left side of the flotation tank, and the second motor is fixedly connected inside the fixing ring.
[0022] Furthermore, an installation groove is provided on the right side of the external air flotation tank, and the locking block is inserted into the installation groove. An inlet pipe is fixedly connected to the left side of the external air flotation tank.
[0023] This utility model has the following beneficial effects:
[0024] 1. In this utility model, when replacing the scraper, the moving protrusion drives the slider to move laterally, causing the insert to disengage from the scraper's slot, while simultaneously squeezing the spring. At this point, the scraper can be removed. After installing the new scraper, the protrusion is released, and the spring rebounds, causing the insert to snap into the slot, completing the replacement. This design requires no bolts, is easy to operate, and improves degreasing efficiency.
[0025] 2. In this utility model, before treating the oil-water mixture, the mixture is first sent into the flotation tank through the inlet pipe, and flocculant is added to the left side of the partition. The second motor is started, which drives the drive wheel, belt and driven wheel to rotate, so that the two rotating rods and stirring blades rotate, fully mixing the flocculant and the oil-water mixture. The flocculant causes the tiny oil droplets and particles to aggregate into flocs, improving the working efficiency of the flotation machine. Attached Figure Description
[0026] Figure 1 A perspective view of a high-efficiency oil removal microbubble flotation machine proposed in this utility model;
[0027] Figure 2 This is a schematic diagram of the motor structure of a high-efficiency oil removal microbubble flotation machine proposed in this utility model.
[0028] Figure 3 This is a schematic diagram of the motor structure of a high-efficiency oil removal microbubble flotation machine proposed in this utility model.
[0029] Figure 4 This is a schematic diagram of the scraper structure of a high-efficiency oil removal microbubble flotation machine proposed in this utility model.
[0030] Figure 5 This is a schematic diagram of the stirring blade structure of a high-efficiency oil removal microbubble flotation machine proposed in this utility model.
[0031] Figure 6 This is a schematic diagram showing the disassembled structure of the collection box of a high-efficiency oil removal microbubble flotation machine proposed in this utility model;
[0032] Figure 7 for Figure 4 Enlarged view of the structure at point A in the middle.
[0033] Legend:
[0034] 1. Support frame; 2. Flotation tank; 3. Inlet pipe; 4. Aerator; 5. Connecting pipe; 6. Aeration pipe; 7. Aeration port; 8. Partition plate; 9. Mounting ring; 10. Motor 1; 11. Drive belt; 12. Mounting block; 13. Scraper; 14. Slider; 15. Protrusion; 16. Spring; 17. Insert block; 18. Slot; 19. Through hole; 20. Fixing ring; 21. Motor 2; 22. Drive wheel; 23. Belt; 24. Driven wheel; 25. Rotating rod; 26. Rotating ring; 27. Agitator blade; 28. Collection box; 29. Locking block; 30. Mounting groove; 31. Guide plate. Detailed Implementation
[0035] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0036] Reference Figures 1-4 This utility model provides an embodiment of a high-efficiency oil removal microbubble flotation machine, comprising: a support frame 1; a flotation tank 2, fixedly connected to the top of the flotation tank 2; a partition 8, fixedly connected to the left side of the interior of the flotation tank 2, with holes on both sides of the bottom of the partition 8; a motor 10, located on the rear side of the exterior of the flotation tank 2; a transmission belt 11, installed at the output end of the motor 10; mounting blocks 12 and scrapers 13, the mounting blocks 12 fixedly connected to the outer sides of the transmission belt 11, and the scrapers 13 inserted into the interior of multiple mounting blocks 12; sliders 14 and protrusions 15, the sliders 14 slidably connected to the interior of multiple mounting blocks 12, and the protrusions 15 fixedly connected to the top of multiple sliders 14; a spring 16 and an insert block 17. Spring 16 is fixedly connected to the bottom of multiple sliders 14, and insert block 17 is fixedly connected to the top of multiple sliders 14; and a mixing component is provided, which is used to fully mix liquid and additives. The top of mounting block 12 has a through hole 19, and protrusion 15 is slidably connected inside the through hole 19. The through hole 19 facilitates the movement of protrusion 15. The inside of scraper 13 has a slot 18, and insert block 17 is inserted into the slot 18, which improves the stability of scraper 13 installation. An installation ring 9 is fixedly connected to the rear side of the outside of flotation tank 2, and motor 10 is fixedly connected inside the installation ring 9. The installation ring 9 facilitates the fixation of motor 10. A guide plate 31 is fixedly connected to the right side inside the flotation tank 2. The guide plate 31 facilitates the guidance of the oil flow.
[0037] Specifically, when the scraper 13 for removing grease needs to be replaced, firstly, by moving the protrusion 15, the slider 14 moves synchronously as the protrusion 15 moves. Simultaneously, the insert 17 fixed to its top also moves. At the same time, since the bottom of the slider 14 is connected to a spring 16, an external force is applied to the spring 16 during its movement, causing the spring 16 to compress, produce elastic deformation, and store elastic energy. Then, as the insert 17 continues to move, it gradually disengages from the slot 18 inside the scraper 13. The scraper 13 can be easily removed from the mounting block 12, enabling quick disassembly. When installing a new scraper 13, simply insert it into the mounting block 12. After insertion, release the protrusion 15. Under the reaction force of the spring 16, the slider 14 automatically resets and drives the insert block 17 to re-insert into the corresponding slot 18 inside the new scraper 13, thus completing the installation. This replacement process does not require any bolts or tedious tightening or loosening operations, eliminating the common disassembly and assembly steps in traditional replacement methods. This simplifies the scraper 13 replacement process, thereby improving the equipment's working efficiency and operational stability.
[0038] Reference Figures 2-5 The mixing component includes a second motor 21, which is located on the bottom left side of the flotation tank 2. Rotating rods 25 are rotatably connected to both sides inside the flotation tank 2. The output end of the second motor 21 is fixedly connected to the bottom of the front rotating rod 25. A drive wheel 22 is fixedly connected to the bottom of the front rotating rod 25, and a driven wheel 24 is fixedly connected to the bottom of the rear rotating rod 25. The drive wheel 22 is connected to the driven wheel 24 via a belt 23. Rotating rings 26 are fixedly connected to the outside of both rotating rods 25. Agitator blades 27 are fixedly connected to the outside of the multiple rotating rings 26. The agitator blades 27 facilitate the mixing of oil-water mixture and flocculant. A fixing ring 20 is fixedly connected to the bottom left side of the flotation tank 2, and the second motor 21 is fixedly connected inside the fixing ring 20. The fixing ring 20 facilitates the fixation of the second motor 21.
[0039] Specifically, before using the microbubble flotation machine to separate the oil-water mixture, the oil-water mixture to be treated must first be introduced into the flotation tank 2 through the inlet pipe 3. During this process, the oil-water mixture flows into the flotation tank 2 through the inlet. Subsequently, flocculant is evenly added to the flotation tank 2 on the outer left side of the baffle 8 to ensure that the flocculant is initially dispersed in the water. At this time, motor 21 is started. After motor 21 starts, the drive wheel 22 installed at its output end begins to rotate. At the same time as the drive wheel 22 rotates, the driven wheel 24 also rotates synchronously through the traction of the belt 23. The rotation of the rotating ring causes the two rotating rods 25 installed inside to start rotating. The rotation of the rotating rods 25 further drives the rotating rings 26 fixed on both sides of the outside to rotate in a circular motion. Each rotating ring 26 has multiple stirring blades 27 fixed on its outside. When the rotating ring 26 rotates, the flocculant added to the water can be fully mixed with the oil-water mixture through the continuous rotation of the stirring blades 27. This allows the flocculant to diffuse rapidly and react with the tiny oil droplets or solid suspended particles in the water to form larger flocculent particles, which facilitates the subsequent microbubble flotation process and improves the working efficiency of the microbubble flotation machine.
[0040] Reference Figures 3-7 An aerator 4 is installed at the bottom of the flotation tank 2. A connecting pipe 5 is fixedly connected to the output end of the aerator 4. An aeration pipe 6 is fixedly connected to the top of the connecting pipe 5 through the interior of the flotation tank 2. Aeration ports 7 are installed on both sides of the top of the aeration pipe 6 to facilitate the discharge of air bubbles. A collection box 28 is set on the right side of the exterior of the flotation tank 2 to facilitate the collection of removed grease. A locking block 29 is fixedly connected to both sides of the exterior of the collection box 28. The locking block 29 is set inside the flotation tank 2. An installation groove 30 is opened on the right side of the exterior of the flotation tank 2. The locking block 29 is inserted into the installation groove 30 to facilitate the fixation of the collection box 28. A water inlet pipe 3 is fixedly connected to the left side of the exterior of the flotation tank 2 to facilitate the transportation of the oil-water mixture to be treated into the interior of the flotation tank 2.
[0041] Specifically, when using this microbubble flotation machine, firstly, the oil-water mixture is transported to the interior of the flotation tank 2 through the inlet pipe 3. Then, flocculant is added to the interior of the flotation tank 2. Next, the mixture is stirred to fully mix the flocculant and the oil-water mixture. The mixed oil-water mixture enters the middle of the flotation tank 2. At this time, the aerator 4 is started. With the cooperation of the connecting pipe 5 and the aeration pipe 6, the generated microbubbles are discharged through the aeration port 7. The microbubbles are evenly distributed in the water and rise with the water flow. During the rising process, these microbubbles continuously contact and adhere to the flocs formed by the flocculant, which enhances the overall buoyancy and gradually floats to the surface of the water, thereby achieving the separation of oil and water from impurities. At the same time, the motor 10 is started, which drives the transmission belt 11 installed at the output end to rotate. The rotation of the transmission belt 11 drives the mounting blocks 12 fixed on both sides to rotate. The rotation of the mounting blocks 12 drives the internally inserted scraper 13 to rotate. The rotation of the scraper 13 collects the separated oil and transports it to the interior of the collection box 28 through the guide plate 31.
[0042] Working principle: When the scraper 13 for removing grease needs to be replaced, firstly, the moving protrusion 15 moves laterally with the bottom-fixed slider 14. As the slider 14 moves, it also moves the top-fixed insert block 17. At the same time, the slider 14 compresses the bottom-fixed spring 16, causing the spring 16 to deform under force. Then, when the insert block 17 disengages from the slot 18 inside the scraper 13, the scraper 13 can be separated from the mounting block 12. During installation, the new scraper 13 is inserted into the mounting block 12. Then, the protrusion 15 is released, and under the reaction force of the spring 16, the insert block 17 is inserted into the slot 18 inside the scraper 13. This makes it easy to replace the scraper 13 for removing grease without tightening or loosening bolts. The replacement method is simple and convenient, thereby improving the working efficiency of the equipment.
[0043] Before removing the oil-water mixture, the mixture is first transported to the interior of the flotation tank 2 through the inlet pipe 3. Then, flocculant is added to the outer left side of the baffle 8. At this time, motor 21 is started. Motor 21 drives the drive wheel 22 fixed at the output end to rotate. The rotation of the drive wheel 22 drives the driven wheel 24 to rotate through the belt 23. At the same time, the rotation of the drive wheel 22 and the driven wheel 24 drives the two rotating rods 25 fixed inside to rotate. The rotation of the two rotating rods 25 drives the rotating rings 26 fixed on both sides outside to rotate. The rotation of the rotating rings 26 drives the stirring blades 27 fixed around the outside to rotate. The rotation of the stirring blades 27 can fully mix the flocculant and the oil-water mixture. When using this device, it is easy to fully mix the flocculant and the oil-water mixture. The flocculant can aggregate small oil droplets or solid particles into larger clumps (flocs), thereby improving the working efficiency of the microbubble flotation machine.
[0044] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A high-efficiency oil removal microbubble flotation machine, characterized in that, include: Scaffold (1); A flotation tank (2), wherein the flotation tank (2) is fixedly connected to the top of the flotation tank (2); Partition (8), the partition (8) is fixedly connected to the inside left side of the air flotation tank (2), and holes are provided on both sides of the bottom of the partition (8); Motor 1 (10), which is located on the rear side of the air flotation tank (2); A drive belt (11) is installed at the output end of the motor (10); Mounting blocks (12) and scrapers (13), wherein the mounting blocks (12) are fixedly connected to the outer sides of the transmission belt (11), and the scrapers (13) are inserted into the interior of the plurality of mounting blocks (12); A slider (14) and a protrusion (15), wherein the slider (14) is slidably connected inside the plurality of mounting blocks (12), and the protrusion (15) is fixedly connected to the top of the plurality of sliders (14); A spring (16) and a plug (17) are provided, wherein the spring (16) is fixedly connected to the bottom of the plurality of sliders (14) and the plug (17) is fixedly connected to the top of the plurality of sliders (14); And a mixing component for thoroughly mixing the liquid and the additive.
2. The high-efficiency oil removal microbubble flotation machine according to claim 1, characterized in that: The mixing component includes a second motor (21), which is located on the bottom left side of the flotation tank (2). Rotating rods (25) are rotatably connected to both sides inside the flotation tank (2). The output end of the second motor (21) is fixedly connected to the bottom of the front rotating rod (25). A driving wheel (22) is fixedly connected to the bottom of the front rotating rod (25), and a driven wheel (24) is fixedly connected to the bottom of the rear rotating rod (25). The driving wheel (22) is connected to the driven wheel (24) via a belt (23). Rotating rings (26) are fixedly connected to the outside of both rotating rods (25), and stirring blades (27) are fixedly connected to the outside of the multiple rotating rings (26).
3. The high-efficiency oil removal microbubble flotation machine according to claim 1, characterized in that: An aerator (4) is installed at the bottom of the flotation tank (2). A connecting pipe (5) is fixedly connected to the output end of the aerator (4). An aeration pipe (6) is fixedly connected to the top of the connecting pipe (5) through the interior of the flotation tank (2). Aeration ports (7) are installed on both sides of the top of the aeration pipe (6).
4. The high-efficiency oil removal microbubble flotation machine according to claim 1, characterized in that: A collection box (28) is provided on the right side of the outside of the flotation tank (2). Both sides of the collection box (28) are fixedly connected with a locking block (29), which is located inside the flotation tank (2).
5. The high-efficiency oil removal microbubble flotation machine according to claim 1, characterized in that: The mounting block (12) has a through hole (19) at the top, the protrusion (15) is slidably connected inside the through hole (19), the scraper (13) has a slot (18) inside, and the insert block (17) is inserted into the slot (18).
6. The high-efficiency oil removal microbubble flotation machine according to claim 1, characterized in that: An installation ring (9) is fixedly connected to the rear side of the air flotation tank (2), and the motor (10) is fixedly connected inside the installation ring (9). A guide plate (31) is fixedly connected to the right side inside the air flotation tank (2).
7. The high-efficiency oil removal microbubble flotation machine according to claim 2, characterized in that: A fixing ring (20) is fixedly connected to the bottom left side of the flotation tank (2), and the motor (21) is fixedly connected inside the fixing ring (20).
8. The high-efficiency oil removal microbubble flotation machine according to claim 4, characterized in that: An installation groove (30) is provided on the right side of the air flotation tank (2), and the locking block (29) is inserted into the installation groove (30). An inlet pipe (3) is fixedly connected to the left side of the air flotation tank (2).