A crack-resistant high-gloss wall panel

By introducing quick assembly, crack prevention, and noise reduction mechanisms into high-gloss wall panels, the problems of inconvenient assembly, insufficient crack prevention, and poor sound insulation and noise reduction of high-gloss wall panels are solved, achieving efficient assembly, improved compressive strength, and reduced noise.

CN224591710UActive Publication Date: 2026-08-04JIANGSU OUSHENG WOOD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
JIANGSU OUSHENG WOOD
Filing Date
2025-07-29
Publication Date
2026-08-04

AI Technical Summary

Technical Problem

The existing high-gloss wall panels are not convenient to assemble and use, the assembly efficiency is slow, the crack resistance is not high enough, and the sound insulation and noise reduction effect needs to be improved.

Method used

It adopts a rapid assembly mechanism, a crack prevention mechanism, and a noise reduction mechanism. Through the design of components such as positioning blocks and slots, pressure-resistant plates and lightweight cement foam sandwich panels, and sound-absorbing cotton and calcium silicate layers, it achieves efficient assembly, enhances compressive strength, and reduces noise.

Benefits of technology

It improves the assembly efficiency and overall strength of high-gloss wall panels, enhances crack resistance, improves sound insulation and noise reduction, and enhances the sleep quality of users and the service life of buildings.

✦ Generated by Eureka AI based on patent content.

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Abstract

This utility model relates to the field of high-gloss wall panel technology, specifically a crack-resistant high-gloss wall panel, comprising a first substrate board, a second substrate board disposed on one side of the first substrate board, a quick-assembly mechanism disposed on the surfaces of the first and second substrate boards, a crack-resistant mechanism disposed inside the first substrate board, and a sound-dampening mechanism disposed inside the first substrate board. This utility model not only significantly improves the assembly efficiency between the first and second substrate boards during use, making the high-gloss wall panel more convenient for users to operate, but also increases the overall strength of the high-gloss wall panel, making it less prone to cracking and more durable. Furthermore, it reduces noise interference, improving users' sleep quality and quality of life, reducing the impact of noise on the wall structure, and extending the building's lifespan.
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Description

Technical Field

[0001] This utility model relates to the field of high-gloss wall panel technology, specifically a crack-resistant high-gloss wall panel. Background Technology

[0002] High-gloss wall panels are a new type of environmentally friendly decorative material. They are mainly made of medium-density fiberboard or MDF as the base material, with polyvinyl chloride film or UV-cured paint on the surface, and are formed by high-temperature hot pressing. According to the different gloss levels, high-gloss wall panels can be divided into matte molded panels and high-gloss molded panels. However, existing high-gloss wall panels have some shortcomings in use. In order to meet market needs, there is a need for a crack-resistant high-gloss wall panel.

[0003] Existing high-gloss wall panels require precise measurement and construction during assembly; otherwise, gaps or unevenness may easily occur. The assembly process is inconvenient and slow, reducing the efficiency of connecting the first and second substrate panels and making them inconvenient for users. Furthermore, their crack resistance is insufficient, lowering overall strength and making them prone to cracking, thus compromising durability. In addition, the sound insulation and noise reduction effects of existing high-gloss wall panels need further improvement. Noise levels can negatively impact sleep quality and overall quality of life, and the impact of noise on the walls can shorten the building's lifespan. Utility Model Content

[0004] The purpose of this utility model is to provide a crack-resistant high-gloss wall panel to solve the problems mentioned in the background art, such as inconvenience in assembly, slow assembly efficiency, insufficient crack resistance, and the need for further improvement in sound insulation and noise reduction effects.

[0005] To achieve the above objectives, the present invention provides the following technical solution: a crack-resistant high-gloss wall panel, comprising a first substrate board, a second substrate board disposed on one side of the first substrate board, a high-gloss coating being bonded to the surfaces of the first substrate board and the second substrate board by an adhesive, a quick assembly mechanism being disposed on the surfaces of the first substrate board and the second substrate board, a crack-resistant mechanism being disposed inside the first substrate board, and a noise reduction mechanism being disposed inside the first substrate board.

[0006] Preferably, a white primer layer is adhered to the surface of both the first substrate and the second substrate away from the high-gloss coating by an adhesive, and a back paint layer is adhered to the surface of the white primer layer away from the first substrate and the second substrate by an adhesive.

[0007] Preferably, the rapid assembly mechanism consists of a first sealing plate, a second sealing plate, positioning blocks, and positioning slots. Positioning slots are provided on one side of both the first and second substrate plates, and positioning blocks are installed on one side of both the first and second substrate plates. The positioning blocks and the inner walls of the positioning slots engage with each other.

[0008] Preferably, a first sealing plate is installed on both sides of the first substrate plate, and a second sealing plate is installed on both sides of the second substrate plate, wherein the surfaces of the second sealing plate are in contact with the surfaces of the first sealing plate.

[0009] Preferably, the anti-cracking mechanism is composed of a pressure-resistant plate, an anti-cracking cavity, a pressure-resistant protrusion, an anti-cracking base plate, and a lightweight cement foam sandwich panel. The anti-cracking cavity is provided inside the first substrate panel, and the anti-cracking base plate is installed on the inner wall of the anti-cracking cavity. The pressure-resistant plate is glued to the surface of the anti-cracking base plate with adhesive.

[0010] Preferably, a lightweight cement foam sandwich panel is adhered to the surface of the anti-cracking base plate away from the pressure-resistant plate by an adhesive. Both the pressure-resistant plate and the lightweight cement foam sandwich panel have equally spaced pressure-resistant protrusions installed on their surfaces, and the surfaces of the pressure-resistant protrusions are in contact with the inner wall of the anti-cracking cavity.

[0011] Preferably, the noise reduction mechanism consists of a noise reduction cavity, noise reduction cotton, a calcium silicate layer and a rock wool board layer. The noise reduction cavity is provided inside the first substrate board, and the rock wool board layer is adhered to the inner wall of the noise reduction cavity by an adhesive.

[0012] Preferably, a calcium silicate layer is adhered to the surface of the rock wool board away from the sound-absorbing cavity by an adhesive, and sound-absorbing cotton is installed on the surface of the calcium silicate layer away from the rock wool board by equal spacing. The surfaces of the sound-absorbing cotton are respectively bonded to the inner wall of the sound-absorbing cavity by adhesive.

[0013] Compared with the prior art, the beneficial effects of this utility model are: the crack-resistant high-gloss wall panel not only greatly improves the assembly efficiency between the first and second substrate boards, making the high-gloss wall panel more convenient for users to operate, but also increases the overall strength of the high-gloss wall panel, making it less prone to cracking and more durable. Furthermore, the high-gloss wall panel reduces noise interference, which is beneficial to improving the sleep quality and quality of life of users. At the same time, it can reduce the impact of noise on the wall and extend the service life of the building.

[0014] With a quick assembly mechanism, the second substrate board drives the positioning block to engage with the corresponding positioning slot. The engagement of the positioning block and the positioning slot positions and assembles the first and second substrate boards, improving the alignment efficiency during assembly. After the first and second substrate boards are assembled, the second sealing plate moves to be in close contact with the surface of the first sealing plate. The combined action of the first and second sealing plates improves the sealing effect between the first and second substrate boards, realizing the quick assembly function of the high-gloss wall panel. This greatly improves the assembly efficiency between the first and second substrate boards when using the high-gloss wall panel, making it more convenient for users to operate and use.

[0015] By incorporating an anti-cracking mechanism, the surfaces of the first and second substrate boards of the high-gloss wall panel are prone to cracking after prolonged use. The combined action of the anti-compression plate and anti-compression protrusions inside the anti-cracking cavity results in higher overall compressive strength and stronger load-bearing capacity for the high-gloss wall panel during use. Furthermore, the combined action of the anti-cracking base plate and the lightweight foamed cement sandwich panel enhances the crack resistance of the first and second substrate boards. This further reduces the horizontal force shared by the first and second substrate boards under lateral loads such as earthquakes and strong winds, preventing the formation of pressure bands on the first and second substrate boards, thus delaying cracking on their surfaces. This achieves the anti-cracking function of the high-gloss wall panel, resulting in higher overall strength and less susceptibility to cracking during use, making the high-gloss wall panel more durable.

[0016] By incorporating a sound-absorbing and noise-reducing mechanism, the sound-absorbing cotton inside the sound-absorbing cavity enhances the sound-absorbing and noise-reducing effects of the first and second substrate boards during use. The calcium silicate layer absorbs noise, reducing the impact of external environmental noise on sleep quality, thus increasing the practicality of the first and second substrate boards. The rock wool layer improves the fire resistance and heat insulation performance of both substrate boards, achieving the sound insulation and noise reduction function of the high-gloss wall panels. This reduces noise interference, improving users' sleep quality and quality of life, while also reducing the impact of noise on the walls and extending the building's lifespan. Attached Figure Description

[0017] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0018] Figure 2 This is a schematic diagram of the front cross-sectional structure of this utility model;

[0019] Figure 3This is an enlarged side view cross-sectional schematic diagram of the first substrate plate of this utility model;

[0020] Figure 4 For the present utility model Figure 2 Enlarged structural diagram of the medium-speed assembly mechanism;

[0021] Figure 5 For the present utility model Figure 3 Enlarged structural diagram of the anti-cracking mechanism;

[0022] Figure 6 For the present utility model Figure 3 A magnified schematic diagram of the noise reduction mechanism.

[0023] In the diagram: 1. First substrate board; 101. Second substrate board; 102. High-gloss coating; 103. Back paint layer; 104. White primer layer; 2. Quick assembly mechanism; 21. First sealing plate; 22. Second sealing plate; 23. Positioning block; 24. Positioning slot; 3. Anti-cracking mechanism; 31. Pressure-resistant plate; 32. Anti-cracking cavity; 33. Pressure-resistant protrusion; 34. Anti-cracking base plate; 35. Lightweight cement foam sandwich panel; 4. Noise reduction mechanism; 41. Noise-absorbing cavity; 42. Noise-absorbing cotton; 43. Calcium silicate layer; 44. Rock wool board layer. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.

[0025] This utility model provides a crack-resistant high-gloss wall panel structure as follows: Figure 1 , Figure 2 and Figure 3 As shown, the system includes a first substrate board 1, a second substrate board 101 disposed on one side of the first substrate board 1, a high-gloss coating 102 adhered to the surfaces of the first substrate board 1 and the second substrate board 101 by an adhesive, a white primer layer 104 adhered to the surfaces of the first substrate board 1 and the second substrate board 101 away from the high-gloss coating 102 by an adhesive, and a back paint layer 103 adhered to the surface of the white primer layer 104 away from the first substrate board 1 and the second substrate board 101 by an adhesive.

[0026] Furthermore, such as Figure 2 and Figure 4As shown, a quick assembly mechanism 2 is provided on the surfaces of the first substrate board 1 and the second substrate board 101. The quick assembly mechanism 2 consists of a first sealing plate 21, a second sealing plate 22, a positioning block 23, and a positioning groove 24. A positioning groove 24 is provided on one side of the surface of the first substrate board 1 and the second substrate board 101. A positioning block 23 is installed on one side of the surface of the first substrate board 1 and the second substrate board 101. The positioning block 23 and the inner wall of the positioning groove 24 are engaged with each other. A first sealing plate 21 is installed on both sides of the surface of the first substrate board 1, and a second sealing plate 22 is installed on both sides of the surface of the second substrate board 101. The surfaces of the second sealing plate 22 are in contact with the surfaces of the first sealing plate 21.

[0027] During implementation, the second substrate board 101 drives the positioning block 23 to engage with the corresponding positioning slot 24. Under the engaging action of the positioning block 23 and the positioning slot 24, the first substrate board 1 and the second substrate board 101 are positioned and assembled, which improves the alignment efficiency of the first substrate board 1 and the second substrate board 101 during assembly. After the first substrate board 1 and the second substrate board 101 are assembled, the second sealing plate 22 moves to be in close contact with the surface of the first sealing plate 21. Under the joint action of the first sealing plate 21 and the second sealing plate 22, the sealing effect between the first substrate board 1 and the second substrate board 101 is improved, so as to realize the function of rapid assembly of high-gloss wall panels.

[0028] Furthermore, such as Figure 3 and Figure 5 As shown, the first substrate board 1 is provided with an anti-cracking mechanism 3 inside. The anti-cracking mechanism 3 is composed of a pressure-resistant plate 31, an anti-cracking cavity 32, pressure-resistant protrusions 33, an anti-cracking bottom plate 34, and a lightweight cement foam sandwich panel 35. The anti-cracking cavity 32 is opened inside the first substrate board 1. The anti-cracking bottom plate 34 is installed on the inner wall of the anti-cracking cavity 32. The pressure-resistant plate 31 is glued to the surface of the anti-cracking bottom plate 34 with adhesive. The lightweight cement foam sandwich panel 35 is glued to the side of the anti-cracking bottom plate 34 away from the pressure-resistant plate 31 with adhesive. The surfaces of the pressure-resistant plate 31 and the lightweight cement foam sandwich panel 35 are both provided with equally spaced pressure-resistant protrusions 33. The surfaces of the pressure-resistant protrusions 33 are in contact with the inner wall of the anti-cracking cavity 32.

[0029] In practice, after prolonged use, the surfaces of the first substrate board 1 and the second substrate board 101 are prone to cracking. Under the combined action of the anti-compression plate 31 and the anti-compression protrusion 33 inside the anti-cracking cavity 32, the overall compressive strength of the high-gloss wall panel is higher and the load-bearing capacity is stronger. Under the combined action of the anti-cracking base plate 34 and the lightweight cement foam sandwich panel 35, the anti-cracking performance of the surfaces of the first substrate board 1 and the second substrate board 101 is higher. This can further reduce the horizontal force shared by the first substrate board 1 and the second substrate board 101 under lateral loads such as earthquakes and strong winds, and avoid the generation of pressure bands on the first substrate board 1 and the second substrate board 101 under load, thereby delaying the cracking of the surfaces of the first substrate board 1 and the second substrate board 101, so as to achieve the anti-cracking function of the high-gloss wall panel.

[0030] Furthermore, such as Figure 3 and Figure 6 As shown, a noise reduction mechanism 4 is provided inside the first substrate board 1. The noise reduction mechanism 4 is composed of a noise reduction cavity 41, noise reduction cotton 42, a calcium silicate layer 43 and a rock wool board layer 44. A noise reduction cavity 41 is provided inside the first substrate board 1. The inner wall of the noise reduction cavity 41 is bonded with a rock wool board layer 44 by an adhesive. The surface of the rock wool board layer 44 away from the noise reduction cavity 41 is bonded with a calcium silicate layer 43 by an adhesive. The surface of the calcium silicate layer 43 away from the rock wool board layer 44 is equipped with equally spaced noise reduction cotton 42. The surface of the noise reduction cotton 42 is bonded to the inner wall of the noise reduction cavity 41 by an adhesive.

[0031] During implementation, the sound-absorbing cotton 42 inside the sound-absorbing cavity 41 enhances the sound absorption and noise reduction effect of the first substrate board 1 and the second substrate board 101 during use. The calcium silicate layer 43 absorbs noise, reducing the impact of external environmental noise on sleep quality during indoor use, thus improving the practicality of the first substrate board 1 and the second substrate board 101. The rock wool board layer 44 improves the fire resistance and heat insulation performance of the first substrate board 1 and the second substrate board 101 during use, thereby achieving the sound insulation and noise reduction function of the high-gloss wall panel.

[0032] Working principle: In use, firstly, place the first substrate board 1 at the designated position, and then place the second substrate board 101 on the surface of the first substrate board 1. This causes the second substrate board 101 to drive the positioning block 23 to engage with the corresponding positioning slot 24. Under the engaging action of the positioning block 23 and the positioning slot 24, the first substrate board 1 and the second substrate board 101 are positioned and assembled, improving the alignment efficiency of the first substrate board 1 and the second substrate board 101 during assembly. After the first substrate board 1 and the second substrate board 101 are assembled, the second sealing plate 22 moves to be in close contact with the surface of the first sealing plate 21. Under the combined action of the first sealing plate 21 and the second sealing plate 22, the sealing effect between the first substrate board 1 and the second substrate board 101 is improved, thereby realizing the function of rapid assembly of high-gloss wall panels. This greatly improves the assembly efficiency between the first substrate board 1 and the second substrate board 101 when using high-gloss wall panels, making it more convenient for users to operate and use.

[0033] Subsequently, after prolonged use, cracks may easily appear on the surfaces of the first substrate board 1 and the second substrate board 101. The combined action of the anti-compression plate 31 and the anti-compression protrusion 33 inside the anti-cracking cavity 32 results in higher overall compressive strength and stronger load-bearing capacity for the high-gloss wall panel during use. Furthermore, the combined action of the anti-cracking base plate 34 and the lightweight foamed cement sandwich panel 35 further enhances the crack resistance of the surfaces of the first substrate board 1 and the second substrate board 101. This further reduces the horizontal force shared by the first substrate board 1 and the second substrate board 101 under lateral loads such as earthquakes and strong winds, preventing the formation of pressure bands on the first substrate board 1 and the second substrate board 101 under load, thereby delaying cracking on the surfaces of the first substrate board 1 and the second substrate board 101. This achieves the anti-cracking function of the high-gloss wall panel, resulting in higher overall strength during use and making it less prone to cracking, thus making the high-gloss wall panel more durable.

[0034] Subsequently, the sound-absorbing cotton 42 inside the sound-absorbing cavity 41 enhances the sound absorption and noise reduction effect of the first substrate board 1 and the second substrate board 101 during use. The calcium silicate layer 43 absorbs noise, reducing the impact of external environmental noise on sleep quality during indoor use, thus increasing the practicality of the first substrate board 1 and the second substrate board 101. The rock wool board layer 44 improves the fire resistance and heat insulation performance of the first substrate board 1 and the second substrate board 101 during use, thereby achieving the sound insulation and noise reduction function of the high-gloss wall panel. This reduces noise interference during the use of the high-gloss wall panel, which is beneficial to improving the sleep quality and quality of life of users. At the same time, it reduces the impact of noise on the wall, extends the service life of the building, and finally completes the use of the high-gloss wall panel.

[0035] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

Claims

1. A crack-resistant high-gloss wall panel, comprising a first substrate board (1), characterized in that: A second substrate (101) is provided on one side of the first substrate board (1). The surfaces of the first substrate board (1) and the second substrate board (101) are bonded together with a high-gloss coating (102) by an adhesive. A quick assembly mechanism (2) is provided on the surfaces of the first substrate board (1) and the second substrate board (101). An anti-cracking mechanism (3) is provided inside the first substrate board (1). A noise reduction mechanism (4) is provided inside the first substrate board (1).

2. The anti-cracking high-gloss wall panel according to claim 1, characterized in that: The surfaces of the first substrate board (1) and the second substrate board (101) away from the high-gloss coating (102) are both covered with a white primer layer (104) by adhesive. The surfaces of the white primer layer (104) away from the first substrate board (1) and the second substrate board (101) are covered with a back paint layer (103) by adhesive.

3. The anti-cracking high-gloss wall panel according to claim 1, characterized in that: The rapid assembly mechanism (2) consists of a first sealing plate (21), a second sealing plate (22), a positioning block (23), and a positioning slot (24). Positioning slots (24) are provided on one side of the first substrate plate (1) and the second substrate plate (101). Positioning blocks (23) are installed on one side of the first substrate plate (1) and the second substrate plate (101). The positioning blocks (23) and the inner walls of the positioning slots (24) are engaged with each other.

4. A crack-resistant high-gloss wall panel according to claim 1, characterized in that: The first substrate (1) has a first sealing plate (21) installed on both sides of the surface, and the second substrate (101) has a second sealing plate (22) installed on both sides of the surface, and the second sealing plate (22) is in contact with the surface of the first sealing plate (21).

5. A crack-resistant high-gloss wall panel according to claim 1, characterized in that: The anti-cracking mechanism (3) is composed of a pressure-resistant plate (31), an anti-cracking cavity (32), a pressure-resistant protrusion (33), an anti-cracking base plate (34), and a lightweight cement foam sandwich panel (35). The anti-cracking cavity (32) is provided inside the first substrate board (1). The anti-cracking base plate (34) is installed on the inner wall of the anti-cracking cavity (32). The pressure-resistant plate (31) is glued to the surface of the anti-cracking base plate (34) with adhesive.

6. A crack-resistant high-gloss wall panel according to claim 5, characterized in that: The surface of the anti-cracking base plate (34) away from the pressure plate (31) is bonded with a lightweight cement foam sandwich panel (35) by an adhesive. Both the pressure plate (31) and the lightweight cement foam sandwich panel (35) are equipped with equally spaced pressure-resistant protrusions (33). The surfaces of the pressure-resistant protrusions (33) are in contact with the inner wall of the anti-cracking cavity (32).

7. A crack-resistant high-gloss wall panel according to claim 1, characterized in that: The noise reduction mechanism (4) is composed of a noise reduction cavity (41), noise reduction cotton (42), calcium silicate layer (43) and rock wool board layer (44). The noise reduction cavity (41) is provided inside the first substrate board (1), and the rock wool board layer (44) is glued to the inner wall of the noise reduction cavity (41) by adhesive.

8. A crack-resistant high-gloss wall panel according to claim 7, characterized in that: The surface of the rock wool board layer (44) away from the sound-absorbing cavity (41) is bonded with a calcium silicate layer (43) by an adhesive. The surface of the calcium silicate layer (43) away from the rock wool board layer (44) is equipped with equally spaced sound-absorbing cotton (42). The surface of the sound-absorbing cotton (42) is bonded to the inner wall of the sound-absorbing cavity (41) by an adhesive.