A fully automatic dishwasher

Abstract

The utility model discloses a full -automatic dish washer relates to cleaning equipment technical field, it includes conveyer belt one, and one side of conveyer belt one is provided with conveyer belt two, one side of conveyer belt two is provided with conveyer belt three, and a plurality of blocking rods are fixedly arranged on conveyer belt three, electric push rod is arranged on conveyer belt two, and electric push rod is pushed to conveyer belt three by conveyer belt one and is sent to the dinner plate or bowl on conveyer belt two, the lower portion of conveyer belt three is provided with inclined slide, and the edge of inclined slide is provided with the interface tooth, one side of inclined slide is provided with conveyer belt four, a plurality of plug teeth are fixedly arranged on conveyer belt four, and a plurality of plug teeth are used for conveying dinner plate or bowl with the interface tooth cooperation. This full -automatic dish washer prevents overlapping through physical isolation, single line partition cleaning and intelligent control into groove, solves the problem of uneven water flow coverage, high sorting cost and equipment jam in tableware cleaning, realizes full -automatic high -efficient cleaning.

Description

Technical Field

[0001] This utility model relates to the field of cleaning equipment technology, specifically a fully automatic dishwasher. Background Technology

[0002] In today's booming catering industry, the efficiency and quality of tableware washing are receiving increasing attention. After tableware is collected, the common washing methods fall into two main categories. The first is to directly convey plates and bowls to the washing line. Because this type of washing equipment can only use a flat conveyor line, plates and bowls easily overlap during transport. This overlap makes it difficult for the washing water to fully and evenly contact all parts of the tableware, resulting in residue and significantly reducing the washing effect. Moreover, at the washing equipment outlet, because plates and bowls are mixed together, manual sorting is required, which not only increases labor costs but also reduces overall washing efficiency.

[0003] Another type of cleaning method uses a specific mechanism to separate the dishes and bowls, which are then sent to different cleaning conveyor lines for separate cleaning. In terms of cleaning effectiveness, this method is significantly improved compared to the previous one, as it can target the cleaning of dishes and bowls according to their different characteristics. However, it also has several drawbacks. First, to ensure optimal cleaning results, the placement of dishes and bowls differs, requiring different cleaning conveyor belts. This not only significantly increases the manufacturing cost of the equipment but is also often limited by space constraints. Limited space in the cleaning area makes it difficult to accommodate multiple complex cleaning conveyor lines, leading to difficulties in equipment layout and even preventing proper installation and use. Second, the optimal cleaning method for dishes is using a toothed conveyor line, but in actual operation, dishes often fail to accurately enter the toothed grooves. If a dish fails to enter the groove correctly, the dishes in front and behind can easily get stuck on the conveyor line, causing equipment failure, reducing production capacity, and thus failing to meet the needs of large-scale, high-efficiency tableware cleaning.

[0004] Therefore, in response to the above problems, the applicant needs to design a fully automatic dishwasher to solve the problem. Utility Model Content

[0005] The purpose of this invention is to provide a fully automatic dishwasher to solve the problems mentioned in the background section.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a fully automatic dishwasher, including a conveyor belt one, a conveyor belt two on one side of the conveyor belt one, a conveyor belt three on one side of the conveyor belt two, and a plurality of baffles fixedly installed on the conveyor belt three. An electric push rod is installed on the conveyor belt two, and the electric push rod pushes the plates or bowls transported from the conveyor belt one to the conveyor belt two onto the conveyor belt three. A sloping slide is installed below the conveyor belt three, and connecting teeth are provided at the edge of the sloping slide. A conveyor belt four is installed on one side of the sloping slide, and a plurality of insert teeth are fixedly installed on the conveyor belt four, and the plurality of insert teeth cooperate with the connecting teeth for transporting plates or bowls.

[0007] Furthermore, an air pipe is provided above the second conveyor belt, and the air pipe is connected to an external cylinder to assist in blowing the bowl into the fourth conveyor belt.

[0008] Through the above structural design, airflow is generated by the air pipe and the external cylinder to help the bowl body slide accurately into the tooth insertion area on the left side of the conveyor belt.

[0009] Furthermore, a partition is provided in the middle of the inclined slide plate, and the gap between the lower end face of the partition and the conveyor belt is greater than the height of the plate.

[0010] Furthermore, the total height of the partition is greater than the height of the bowl but less than the height of the plate, so that the bowl remains on the left side of the partition while the plate passes through the gap below it.

[0011] Through the above structural design, the height of the partition is designed to be greater than the height of the bowl but less than the height of the plate, with a lower gap left so that the bowl is blocked and held on the left side by the partition, while the plate passes through the gap below the partition to the right side.

[0012] Furthermore, the gap between several of the aforementioned baffles is less than the width of the plate but greater than the width of the bowl.

[0013] Through the above structural design, the gap between the baffle bars is set to be smaller than the width of the plate but larger than the width of the bowl, so that the bowl can pass freely between the baffle bars, while the plate is limited by the baffle bars and placed flat for transport.

[0014] Furthermore, a fiber optic sensor is provided on the side of the second conveyor belt, and the fiber optic sensor is used to monitor the plates or bowls and slow down the second conveyor belt and start the electric push rod.

[0015] Through the above structural design, the position of the tableware is monitored by the fiber optic sensor, which triggers the slow stop of the conveyor belt and the precise push of the electric push rod, thereby improving the continuity of equipment operation and production capacity.

[0016] Furthermore, a fiber optic sensor 2 is provided on the side of the conveyor belt 4, and the fiber optic sensor 2 is used to detect the plate or bowl on the insert and drive the conveyor belt 4.

[0017] Through the above structural design, the fiber optic sensor 2 detects the presence of tableware on the insert teeth and drives the conveyor belt 4 to run as needed, avoiding the conveyor belt 4 from running idle and reducing energy consumption.

[0018] Furthermore, the tilt angle of the slanted slide allows the bowl to slide into the left side of conveyor belt four by gravity, while the plate is transported to the right side of conveyor belt four.

[0019] Through the above structural design, the tilt angle of the inclined slide combined with gravity enables automatic diversion of tableware.

[0020] Furthermore, a guide plate is provided on the conveyor belt, and the guide plate is used to restrict the direction of movement of the plate or bowl.

[0021] Through the above structural design, the guide plate facilitates the precise transfer of plates or bowls from conveyor belt one to conveyor belt two.

[0022] Compared with the prior art, the beneficial effects of this utility model are: This fully automatic dishwasher, through lever gap control and partition height difference design, avoids tableware overlap from the source and achieves automatic physical diversion of dishes, solving the problem of stain residue caused by uneven water coverage. At the same time, the inclined slide angle, combined with the four-zone design of the conveyor belt, completes classified cleaning in a single-line structure, overcoming the drawbacks of high cost and space limitations of requiring multiple conveyor lines. The linkage control of fiber optic sensors, electric push rods, and air pipes ensures accurate placement and continuous conveying of tableware, eliminating plate jamming and significantly improving cleaning capacity and equipment reliability, ultimately achieving efficient and low-consumption fully automated cleaning. Attached Figure Description

[0023] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This utility model Figure 1 Enlarged structural diagram at point A; Figure 3 This is a schematic diagram showing the position and structure of the insert teeth and connecting teeth of this utility model.

[0024] In the diagram: 1. Conveyor belt one; 2. Conveyor belt two; 3. Electric push rod; 4. Conveyor belt three; 5. Stop bar; 6. Inclined slide plate; 7. Connecting tooth; 8. Conveyor belt four; 9. Inserting tooth; 10. Guide plate; 11. Partition plate; 12. Air pipe; 13. Fiber optic sensor one; 14. Fiber optic sensor two. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0026] like Figures 1-3 As shown, this utility model discloses a fully automatic dishwasher, including a conveyor belt 1, a conveyor belt 2 on one side of the conveyor belt 1, a conveyor belt 3 4 on one side of the conveyor belt 2, and several baffles 5 fixedly installed on the conveyor belt 3 4. An electric push rod 3 is installed on the conveyor belt 2, which pushes the plates or bowls transported from the conveyor belt 1 to the conveyor belt 2 onto the conveyor belt 3 4. A sloping slide 6 is installed below the conveyor belt 3 4, and connecting teeth 7 are provided at the edge of the sloping slide 6. A conveyor belt 4 8 is installed on one side of the sloping slide 6, and several insert teeth 9 are fixedly installed on the conveyor belt 4 8. The insert teeth 9 cooperate with the connecting teeth 7 to transport plates or bowls.

[0027] An air pipe 12 is installed above the second conveyor belt 2, and the air pipe 12 is connected to an external cylinder to assist in blowing the bowl into the fourth conveyor belt 8. The air pipe 12 and the external cylinder work together to generate airflow, which helps the bowl to slide accurately into the toothed area 9 on the left side of the fourth conveyor belt 8. This solves the problem of the bowl getting stuck due to unstable center of gravity or frictional resistance, ensures the continuity of the bowl and plate separation process, avoids manual intervention, and improves the reliability of automated sorting.

[0028] A partition 11 is provided in the middle of the inclined slide plate 6. The gap between the lower end of the partition 11 and the conveyor belt 4 is greater than the height of the plate. The total height of the partition 11 is greater than the height of the bowl but less than the height of the plate. This causes the bowl to remain on the left side of the partition 11 while the plate passes through the gap below it. The height of the partition 11 is designed to be greater than the height of the bowl but less than the height of the plate, with a reserved lower gap. This allows the bowl to be blocked and retained on the left side by the partition 11, while the plate passes through the gap below the partition 11 to the right side. This achieves automatic separation of bowls and plates through physical means, eliminating the need for additional sorting equipment or manual operation. This significantly reduces sorting costs and solves the problem of not being able to set up multiple conveyor lines due to space limitations.

[0029] The gap between several baffles 5 is smaller than the width of the plate and larger than the width of the bowl. The gap between the baffles 5 is set to be smaller than the width of the plate and larger than the width of the bowl, so that the bowl can pass freely between the baffles 5, while the plate is limited and placed flat for transport by the baffles 5. This avoids the tableware from overlapping on the washing line from the source, ensures that the water flow can fully cover the surface of the tableware, and solves the cleaning defect of stain residue.

[0030] Fiber optic sensor 13 is installed on the side of conveyor belt 2. Fiber optic sensor 13 is used to monitor the plates or bowls and slow down conveyor belt 2 and start electric push rod 3. By monitoring the position of the tableware through fiber optic sensor 13, the slow stop of conveyor belt 2 and the precise push of electric push rod 3 are triggered. This solves the jamming problem caused by inaccurate entry of plates into the slot, ensures that the tableware enters the inclined slide plate 6 in a stable posture, and improves the continuity of equipment operation and production capacity.

[0031] Fiber optic sensor 2 14 is installed on the side of conveyor belt 4 8. Fiber optic sensor 2 14 is used to detect plates or bowls on the insert teeth 9 and drive conveyor belt 4 8. Fiber optic sensor 2 14 detects the presence of tableware on the insert teeth 9 and drives conveyor belt 4 8 to run as needed, avoiding idle running of conveyor belt 4 8 and reducing energy consumption; at the same time, it ensures synchronous conveying when insert teeth 9 are fully loaded, optimizes the washing rhythm, and solves the problem of reduced production capacity caused by jamming.

[0032] The tilt angle of the inclined slide plate 6 allows the bowl to slide into the left side of the conveyor belt 4 8 by gravity, while the plate is transported to the right side of the conveyor belt 4 8. The tilt angle of the inclined slide plate 6, combined with gravity, realizes the automatic sorting of tableware: the bowl slides into the left side of the conveyor belt 4 8, and the plate is transported to the right side. A single inclined plate replaces multiple sorting and conveying lines, which greatly simplifies the equipment layout, saves space, and eliminates the need for complex sorting mechanisms.

[0033] A guide plate 10 is provided on the conveyor belt 1, and the guide plate 10 is used to limit the direction of movement of the plate or bowl.

[0034] When using this fully automatic dishwasher, mixed plates and bowls are first conveyed from conveyor belt 1 to conveyor belt 2. When fiber optic sensor 13 detects the tableware, conveyor belt 2 slows down, and electric push rod 3 pushes the tableware onto conveyor belt 3 4 with baffle 5. At the same time, the gap design of baffle 5 keeps the bowls upright while limiting the plates to lie flat. The tableware then slides into the inclined slide plate 6. The height difference of the partition 11 keeps the bowls on the left side, while the plates pass under the partition 11 to the right side. The airflow of air pipe 12 assists the bowls to slide into the left side of the inclined slide plate 6. Under the action of gravity, through the precise meshing of connecting teeth 7 and insert teeth 9, the bowls slide along the left side of the inclined slide plate 6 into the left insert tooth conveyor line of conveyor belt 4 8, while the plates are guided into the right insert tooth conveyor line of conveyor belt 4 8. After fiber optic sensor 2 14 detects the tableware on insert teeth 9, it drives conveyor belt 4 8 to run, finally realizing the separation and sorting of bowls and plates for cleaning.

[0035] Based on the above-described preferred embodiments of this utility model, and through the foregoing description, those skilled in the art can make various changes and modifications without departing from the technical concept of this utility model. The technical scope of this utility model is not limited to the contents of the specification, but must be determined according to the scope of the claims.

Claims

1. A fully automatic dishwasher, characterized in that, The system includes a first conveyor belt (1), and a second conveyor belt (2) is provided on one side of the first conveyor belt (1). A third conveyor belt (4) is provided on one side of the second conveyor belt (2). Several baffles (5) are fixedly provided on the third conveyor belt (4). An electric push rod (3) is provided on the second conveyor belt (2). The electric push rod (3) pushes the plates or bowls transported from the first conveyor belt (1) to the second conveyor belt (2) onto the third conveyor belt (4). A slanted slide plate (6) is provided below the third conveyor belt (4). Connecting teeth (7) are provided at the edge of the slanted slide plate (6). A fourth conveyor belt (8) is provided on one side of the slanted slide plate (6). Several insert teeth (9) are fixedly provided on the fourth conveyor belt (8). The several insert teeth (9) cooperate with the connecting teeth (7) to transport plates or bowls.

2. The fully automatic dishwasher according to claim 1, characterized in that: An air pipe (12) is provided above the second conveyor belt (2), and the air pipe (12) is connected to an external cylinder to assist in blowing the bowl into the fourth conveyor belt (8).

3. The fully automatic dishwasher according to claim 1, characterized in that: A partition (11) is provided in the middle of the inclined slide (6), and the gap between the lower end face of the partition (11) and the conveyor belt (4) is greater than the height of the plate.

4. A fully automatic dishwasher according to claim 3, characterized in that: The total height of the partition (11) is greater than the height of the bowl and less than the height of the plate, so that the bowl stays on the left side of the partition (11) while the plate passes through the gap below it.

5. A fully automatic dishwasher according to claim 1, characterized in that: The gap between several of the aforementioned baffles (5) is less than the width of the plate and greater than the width of the bowl.

6. A fully automatic dishwasher according to claim 1, characterized in that: The side of the second conveyor belt (2) is provided with an optical fiber sensor (13), which is used to monitor the plate or bowl and slow down the second conveyor belt (2) and start the electric push rod (3).

7. A fully automatic dishwasher according to claim 1, characterized in that: The side of the conveyor belt four (8) is provided with a fiber optic sensor two (14), and the fiber optic sensor two (14) is used to detect the plate or bowl on the insert tooth (9) and drive the conveyor belt four (8).

8. A fully automatic dishwasher according to claim 1, characterized in that: The tilt angle of the slanted slide (6) causes the bowl to slide into the left side of the four conveyor belts (8) by gravity, and the plate is transported to the right side of the four conveyor belts (8).

9. A fully automatic dishwasher according to claim 1, characterized in that: The conveyor belt (1) is provided with a guide plate (10), and the guide plate (10) is used to restrict the direction of movement of the plate or bowl.

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