A powerful water applicator for wheat processing

Abstract

The utility model discloses a strong water application machine for wheat processing, including mounting bracket, the top fixed mounting of mounting bracket has the mounting panel, be equipped with conveying mechanism between mounting bracket and mounting panel, the top of mounting panel is equipped with the spray mechanism, conveying mechanism includes the spacing groove on the front side wall of mounting panel, two slide pieces are slidably connected in spacing groove, the upper half material cylinder is fixedly installed on the slide piece of being located upper, the lower half material cylinder is fixedly installed on the slide piece of being located below, the top of lower half material cylinder and the bottom of upper half material cylinder are in abutment. The utility model discloses reasonable structure design, and it can make material cylinder and spiral axle separate quickly after its wet processing operation to the wheat of operator is carried out cleaning to the wheat that adheres on the inner wall of material cylinder and spiral axle, avoids the situation that the wheat that adheres produces metamorphic pollution next batch wheat.

Description

Technical Field

[0001] This utility model relates to the field of wheat processing technology, and in particular to a powerful water-applying machine for wheat processing. Background Technology

[0002] A high-efficiency wheat hydration machine is one of the production equipment in flour mills. To ensure the even distribution of moisture on each wheat grain, the hydration machine loosens and removes some of the wheat bran during the water mixing process, greatly improving the threshing effect in the wheat cleaning process. Specifically, the mixing-type hydration machine uses a screw conveyor to transport the wheat, spraying water onto the wheat during the transport process to moisten it.

[0003] In existing technologies, when using a water applicator to moisten wheat, the wheat is conveyed inside a screw conveyor. After the operation is completed, some wheat adheres to the inner wall of the screw conveyor and the screw shaft, which is difficult to clean. The adhered, overly moist wheat is prone to spoilage if left for a long time, and the spoiled wheat will mix into the next batch of wheat, causing contamination. To address these issues, we have designed a powerful water applicator for wheat processing. Utility Model Content

[0004] The purpose of this invention is to solve the problems in the prior art by proposing a powerful water-applying machine for wheat processing.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] A powerful watering machine for wheat processing includes a mounting frame, a mounting plate fixedly mounted on the top of the mounting frame, a conveying mechanism between the mounting frame and the mounting plate, and a spraying mechanism on the top of the mounting plate. The conveying mechanism includes a limiting groove on the front side wall of the mounting plate, with two sliding members slidably connected within the limiting groove. An upper half-cylinder is fixedly mounted on the upper sliding member, and a lower half-cylinder is fixedly mounted on the lower sliding member. The top of the lower half-cylinder abuts against the bottom of the upper half-cylinder. A servo motor is fixedly mounted at the bottom of the limiting groove, and a double-ended screw is fixedly mounted at the end of the output shaft of the servo motor. The double-ended screw passes through the two sliding members and is threadedly connected to them. The top of the upper half-cylinder has multiple connecting ports, and multiple cover frames are fixedly mounted on the top of the upper half-cylinder, with each cover frame located directly above a corresponding connecting port. A drive motor is fixedly mounted on the mounting frame, and a screw shaft is fixedly mounted at the end of the output shaft of the drive motor.

[0007] Preferably, the spraying mechanism includes a water tank fixedly installed on the top of the mounting plate, a water pump fixedly installed at the bottom of the water tank, a connecting pipe fixedly connected to the output end of the water pump and communicating with its interior, a plurality of telescopic pipes communicating with its interior fixedly connected to the bottom end of the connecting pipe, the plurality of telescopic pipes passing through and fixedly connected to the opposing cover frame, and a spray head communicating with its interior fixedly installed at the bottom end of the plurality of telescopic pipes.

[0008] Preferably, a support plate is fixedly mounted on the top of the mounting bracket, and the spiral shaft passes through the support plate and is rotatably connected to it.

[0009] Preferably, a feed hopper that communicates with the interior of the upper half of the material cylinder is fixedly installed through the top of the upper half of the material cylinder.

[0010] Preferably, the bottom of the lower half of the material cylinder is fixedly installed with a discharge pipe that communicates with its interior.

[0011] Preferably, a baffle is provided in each of the plurality of connecting ports.

[0012] Preferably, the top of the water tank has a through-hole for water inlet.

[0013] Compared with the prior art, the advantages of this utility model are as follows:

[0014] 1. Through the setting of the conveying mechanism, after the wheat wetting and processing operation is completed, it can quickly separate the material cylinder from the screw shaft, which makes it convenient for the operator to clean the wheat adhering to the inner wall of the material cylinder and the screw shaft, and avoid the situation where the adhering wheat deteriorates and contaminates the next batch of wheat.

[0015] 2. By setting up a baffle on the connecting port, it can block the wheat between the lower and upper half of the feed cylinder, preventing the wheat from entering the nozzle and causing blockage.

[0016] In summary, the present invention has a reasonable structural design. After the wheat wetting and processing operation is completed, it can quickly separate the material cylinder from the screw shaft, making it convenient for the operator to clean the wheat adhering to the inner wall of the material cylinder and the screw shaft, thus avoiding the situation where the adhering wheat deteriorates and contaminates the next batch of wheat. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the structure of a powerful water-applying machine for wheat processing proposed in this utility model;

[0018] Figure 2 This is a first-state structural cross-sectional view of a powerful water-applying machine for wheat processing proposed in this utility model;

[0019] Figure 3This is a cross-sectional view of the second state structure of a powerful water-applying machine for wheat processing proposed in this utility model;

[0020] Figure 4 This is a side view of the structure of a powerful water-applying machine for wheat processing proposed in this utility model;

[0021] Figure 5 for Figure 3 Enlarged view of the structure at point A in the image.

[0022] In the diagram: 1. Mounting bracket; 2. Mounting plate; 3. Support plate; 4. Drive motor; 5. Screw shaft; 6. Lower half of the material cylinder; 7. Upper half of the material cylinder; 8. Fixing frame; 9. Water tank; 10. Connecting pipe; 11. Telescopic pipe; 12. Cover frame; 13. Limiting groove; 14. Servo motor; 15. Double-ended screw; 16. Nozzle; 17. Water pump; 18. Connecting port; 19. Baffle; 20. Sliding component. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0024] Reference Figure 1-5 A powerful watering machine for wheat processing includes a mounting frame 1, with a mounting plate 2 fixedly mounted on the top of the mounting frame 1. A conveying mechanism is provided between the mounting frame 1 and the mounting plate 2. A spraying mechanism is provided on the top of the mounting plate 2. The conveying mechanism includes a limiting groove 13 formed on the front side wall of the mounting plate 2. Two sliding members 20 are slidably connected in the limiting groove 13. An upper half-cylinder 7 is fixedly mounted on the upper sliding member 20. A feed hopper communicating with the interior of the upper half-cylinder 7 is fixedly mounted through the top of the upper half-cylinder 7. A lower half-cylinder 6 is fixedly mounted on the lower sliding member 20. A discharge pipe communicating with the interior of the lower half-cylinder 6 is fixedly mounted through the bottom of the lower half-cylinder 6. The top of cylinder 6 abuts against the bottom of the upper half cylinder 7. A servo motor 14 is fixedly installed at the bottom of the limiting groove 13. A double-headed screw 15 is fixedly installed at the end of the output shaft of the servo motor 14. The double-headed screw 15 passes through two sliding parts 20 and is threadedly connected to them. Multiple connecting ports 18 are opened at the top of the upper half cylinder 7. Multiple cover frames 12 are fixedly installed at the top of the upper half cylinder 7. The multiple cover frames 12 are all located directly above the corresponding connecting ports 18. A drive motor 4 is fixedly installed on the mounting frame 1. A spiral shaft 5 is fixedly installed at the end of the output shaft of the drive motor 4. A support plate 3 is fixedly installed at the top of the mounting frame 1. The spiral shaft 5 passes through the support plate 3 and is rotatably connected to it.

[0025] By setting up a conveying mechanism, after the wheat wetting and processing operation is completed, it can quickly separate the material cylinder from the screw shaft 5, making it convenient for the operator to clean the wheat adhering to the inner wall of the material cylinder and the screw shaft 5, and avoiding the situation where the adhering wheat deteriorates and contaminates the next batch of wheat.

[0026] The spraying mechanism includes a fixed frame 8 fixedly installed on the top of the mounting plate 2. A water tank 9 is fixedly installed on the fixed frame 8. A water inlet is opened through the top of the water tank 9. A water pump 17 is fixedly installed at the bottom of the water tank 9. A connecting pipe 10 communicating with the inside of the water pump 17 is fixedly connected to the output end of the water pump 17. Multiple telescopic pipes 11 communicating with the inside of the connecting pipe 10 are fixedly connected to the bottom end of the connecting pipe 10. Multiple telescopic pipes 11 pass through the corresponding cover frame 12 and are fixedly connected to it. Spray nozzles 16 communicating with the inside of the multiple telescopic pipes 11 are fixedly installed at the bottom end of the multiple telescopic pipes 11.

[0027] Each of the multiple connecting ports 18 is equipped with a barrier net 19.

[0028] By setting the baffle 19 on the connecting port 18, it can block the wheat between the lower half of the material cylinder 6 and the upper half of the material cylinder 7, and prevent the wheat from entering the nozzle 16 and causing blockage.

[0029] The functional principle of this utility model can be explained through the following operation methods:

[0030] Operational process of wheat water treatment

[0031] Feeding and conveying

[0032] Wheat is poured into the upper half of the feed cylinder 7 through the feed hopper. The drive motor 4 is started, and its output shaft drives the screw shaft 5 to rotate, causing the wheat to move to the right between the upper half of the feed cylinder 7 and the lower half of the feed cylinder 6.

[0033] Spraying water

[0034] Start the water pump 17, and the water in the water tank 9 is transported to the nozzle 16 through the connecting pipe 10 and the telescopic pipe 11, and evenly sprayed onto the wheat in the feed cylinder.

[0035] During the spraying process, the spiral shaft 5 rotates continuously, ensuring that the wheat and water are fully mixed and that the water is moistened evenly.

[0036] Equipment disassembly and cleaning operation procedures

[0037] Shutdown and power outage

[0038] First, turn off the water pump 17 to stop the spraying; then turn off the drive motor 4, and after the spiral shaft 5 has completely stopped rotating, disconnect the main power supply to the equipment.

[0039] Separating cylinder and screw shaft

[0040] Start the servo motor 14 to drive the double-headed screw 15 to rotate, causing the sliding member 20 to slide in the limiting groove 13, so that the upper half of the material cylinder 7 and the lower half of the material cylinder 6 are separated, exposing the internal spiral shaft 5.

[0041] Clean up residual wheat

[0042] Use a brush or scraper to clean the wheat adhering to the inner walls of the upper half of the feed cylinder 7 and the lower half of the feed cylinder 6, as well as the spiral shaft 5.

[0043] Reset and inspection

[0044] After cleaning, start the servo motor 14 to rotate in reverse so that the upper half of the material cylinder 7 and the lower half of the material cylinder 6 come into contact to ensure a seal.

[0045] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A powerful water-applying machine for wheat processing, comprising a mounting frame (1), characterized in that, The mounting bracket (1) is fixedly mounted with a mounting plate (2), and a conveying mechanism is provided between the mounting bracket (1) and the mounting plate (2). The top of the mounting plate (2) is provided with a spraying mechanism. The conveying mechanism includes a limiting groove (13) on the front side wall of the mounting plate (2). Two sliding members (20) are slidably connected within the limiting groove (13). An upper half-tube (7) is fixedly mounted on the upper sliding member (20), and a lower half-tube (6) is fixedly mounted on the lower sliding member (20). The top of the lower half-tube (6) abuts against the bottom of the upper half-tube (7). A servo motor (14) is fixedly mounted at the bottom of the limiting groove (13). A double-ended screw (15) is fixedly installed at the end of the output shaft. The double-ended screw (15) passes through two sliding parts (20) and is threadedly connected to them. Multiple connecting ports (18) are opened at the top of the upper half of the material cylinder (7). Multiple cover frames (12) are fixedly installed at the top of the upper half of the material cylinder (7). The multiple cover frames (12) are all located directly above the corresponding connecting ports (18). A drive motor (4) is fixedly installed on the mounting bracket (1). A spiral shaft (5) is fixedly installed at the end of the output shaft of the drive motor (4).

2. The powerful water-applying machine for wheat processing according to claim 1, characterized in that, The spraying mechanism includes a fixed frame (8) fixedly installed on the top of the mounting plate (2), a water tank (9) fixedly installed on the fixed frame (8), a water pump (17) fixedly installed at the bottom of the water tank (9), a connecting pipe (10) fixedly connected to the output end of the water pump (17) and communicating with its interior, a plurality of telescopic pipes (11) communicating with its interior fixedly connected to the bottom end of the connecting pipe (10), a plurality of telescopic pipes (11) passing through and fixedly connected to the opposing cover frame (12), and a nozzle (16) communicating with its interior fixedly installed at the bottom end of the plurality of telescopic pipes (11).

3. A powerful water-applying machine for wheat processing according to claim 1, characterized in that, A support plate (3) is fixedly installed on the top of the mounting bracket (1), and the spiral shaft (5) passes through the support plate (3) and is rotatably connected to it.

4. A powerful water-applying machine for wheat processing according to claim 1, characterized in that, The top of the upper half of the material cylinder (7) is fixedly installed with a feed hopper that is connected to its interior.

5. A powerful water-applying machine for wheat processing according to claim 1, characterized in that, The bottom of the lower half of the material cylinder (6) is fixedly installed with a discharge pipe that communicates with its interior.

6. A powerful water-applying machine for wheat processing according to claim 1, characterized in that, Each of the multiple connecting ports (18) is provided with a baffle (19).

7. A powerful water-applying machine for wheat processing according to claim 2, characterized in that, The top of the water tank (9) is provided with a water inlet.

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