An atomizing spray assembly for an aluminum paste surface modification treatment machine
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- JIANGSU JIALI NEW MATERIAL TECH CO LTD
- Filing Date
- 2025-09-10
- Publication Date
- 2026-08-07
AI Technical Summary
[0003]目前,用于铝粉膏表面改性处理机的雾化喷涂组件存在一些不足,例如,雾化喷头的位置固定,无法根据铝粉膏的分布情况进行灵活调节,导致喷涂不均匀,影响表面改性效果
一、本实用新型设置了横向调节机构、纵向调节机构和高度调节机构,能够实现雾化喷头在三维空间内的位置调节,使其能够根据铝粉膏的分布情况进行灵活调整,提高了喷涂的均匀性。
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Figure CN224599558U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of aluminum powder paste processing equipment, specifically to an atomizing spraying component of an aluminum powder paste surface modification treatment machine. Background Technology
[0002] Aluminum powder paste is an important industrial raw material, widely used in coatings, inks, plastics, and other fields. During the production of aluminum powder paste, surface modification treatment is usually required to improve its performance; this involves spraying a modifier onto the surface of the aluminum powder paste.
[0003] Currently, the atomizing spraying components used in aluminum powder paste surface modification treatment machines have some shortcomings. For example, the position of the atomizing nozzle is fixed and cannot be flexibly adjusted according to the distribution of aluminum powder paste, resulting in uneven spraying and affecting the surface modification effect.
[0004] Therefore, it is necessary to provide a new atomizing spraying component for an aluminum powder paste surface modification treatment machine to solve the above-mentioned technical problems. Utility Model Content
[0005] The purpose of this invention is to provide an atomizing spraying component for an aluminum powder paste surface modification treatment machine that can flexibly adjust the spraying position and spray evenly.
[0006] To solve the above-mentioned technical problems, the atomizing spraying component of the aluminum powder paste surface modification treatment machine provided by this utility model includes: a storage tank and a rectangular frame. A stirring mechanism is provided on the storage tank. A delivery pump is provided between the storage tank and the rectangular frame. One end of a liquid extraction pipe is fixedly installed at the inlet of the delivery pump. The other end of the liquid extraction pipe is fixedly connected to the bottom of the storage tank. One end of a delivery pipe is fixedly installed at the outlet of the delivery pump. A threaded hose is fixedly installed at the other end of the delivery pipe. A height adjustment mechanism is provided on the rectangular frame. A longitudinal adjustment mechanism is connected to the height adjustment mechanism. A transverse adjustment mechanism is connected to the longitudinal adjustment mechanism. A connecting pipe is connected to the transverse adjustment mechanism. An atomizing nozzle is fixedly installed at the bottom end of the connecting pipe. The bottom end of the threaded hose is fixedly connected to the connecting pipe.
[0007] Preferably, the height adjustment mechanism includes a vertical lead screw, which is rotatably mounted within the rectangular frame. A lifting platform is threaded onto the vertical lead screw, a support column is fixedly mounted on the top of the lifting platform, a horizontal connecting plate is fixedly mounted on the top of the support column, a first servo motor is fixedly mounted on the bottom of the rectangular frame, the output shaft of the first servo motor is fixedly connected to the bottom end of the vertical lead screw, and an clearance hole is provided on the horizontal connecting plate, through which the threaded flexible hose passes.
[0008] Preferably, the longitudinal adjustment mechanism includes an open frame, which is fixedly installed at the bottom of the transverse connecting plate. A longitudinal lead screw is rotatably installed inside the open frame, and a moving block is threaded onto the longitudinal lead screw. A second servo motor is fixedly installed on one outer wall of the open frame, and the output shaft of the second servo motor is fixedly connected to one end of the longitudinal lead screw.
[0009] Preferably, the lateral adjustment mechanism includes a rodless cylinder, which is fixedly installed at the bottom of the moving block, and the top end of the connecting pipe is fixedly connected to the slider on the rodless cylinder.
[0010] Preferably, the stirring mechanism includes a stirring motor, a stirring shaft, and multiple stirring paddles. The stirring shaft is disposed inside the storage tank, and the top end of the stirring shaft is rotatably connected to the top of the storage tank. The stirring motor is fixedly installed on the top of the storage tank, and the output shaft of the stirring motor is fixedly connected to the top end of the stirring shaft. The multiple stirring paddles are all fixedly installed on the stirring shaft.
[0011] Preferably, a feeding hopper is fixedly installed on the top of the storage tank, two support plates are fixedly installed between the storage tank and the rectangular frame, the delivery pump is fixedly connected to the upper support plate, and the liquid extraction pipe passes through the two support plates.
[0012] Preferably, a flow valve is fixedly installed on the liquid extraction tube, the flow valve is located below the bottom end of the threaded hose, a flow guide is fixedly installed on the liquid extraction tube, and the atomizing nozzle is located inside the flow guide.
[0013] Compared with related technologies, the atomizing spraying component of the aluminum powder paste surface modification treatment machine provided by this utility model has the following beneficial effects: I. This utility model is equipped with a horizontal adjustment mechanism, a vertical adjustment mechanism and a height adjustment mechanism, which can realize the position adjustment of the atomizing nozzle in three-dimensional space, so that it can be flexibly adjusted according to the distribution of aluminum powder paste, thereby improving the uniformity of spraying.
[0014] Second, the atomizing nozzle is equipped with a flow guide, which can make the spraying range more concentrated and improve the spraying efficiency.
[0015] Third, the stirring mechanism installed on the storage tank can prevent the modifier from settling and ensure the uniformity of the modifier; the flow valve on the connecting pipe can adjust the flow rate of the modifier, ensuring the stability of the spraying amount and further improving the spraying quality. Attached Figure Description
[0016] Figure 1 One of the structural schematic diagrams of the atomizing spraying component of the aluminum powder paste surface modification treatment machine provided by this utility model; Figure 2 The second schematic diagram of the atomizing spraying component of the aluminum powder paste surface modification treatment machine provided by this utility model; Figure 3 This is a cross-sectional view of the storage tank in this utility model; Figure 4 This is a schematic diagram showing the assembly state of the atomizing nozzle and the threaded hose in this utility model. Figure 5 This is a cross-sectional view of the rectangular frame in this utility model.
[0017] Labels in the diagram: 1. Storage tank; 2. Support plate; 3. Rectangular frame; 4. Stirring shaft; 5. Stirring paddle; 6. Transfer pump; 7. Liquid extraction pipe; 8. Transfer pipe; 9. Vertical lead screw; 10. Lifting platform; 11. Support column; 12. Horizontal connecting plate; 13. Open frame; 14. Longitudinal lead screw; 15. Moving block; 16. Rodless cylinder; 17. Connecting pipe; 18. Atomizing nozzle; 19. Threaded hose; 20. Flow guide. Detailed Implementation
[0018] The present invention will be further described below with reference to the accompanying drawings and embodiments.
[0019] Please refer to the following: Figures 1-5 The atomizing spraying assembly of the aluminum powder paste surface modification treatment machine includes: a storage tank 1 and a rectangular frame 3. A stirring mechanism is installed on the storage tank 1 to continuously stir the modifier and prevent sedimentation. A delivery pump 6 is installed between the storage tank 1 and the rectangular frame 3. One end of a liquid extraction pipe 7 is fixedly installed at the inlet of the delivery pump 6, and the other end of the liquid extraction pipe 7 is fixedly connected to the bottom of the storage tank 1. One end of a delivery pipe 8 is fixedly installed at the outlet of the delivery pump 6, and a threaded hose 19 is fixedly installed at the other end of the delivery pipe 8. A height adjustment mechanism is provided on the rectangular frame 3. The structure is connected to a longitudinal adjustment mechanism, which is connected to a transverse adjustment mechanism. A connecting pipe 17 is connected to the transverse adjustment mechanism. An atomizing nozzle 18 is fixedly installed at the bottom end of the connecting pipe 17. The bottom end of the threaded hose 19 is fixedly connected to the connecting pipe 17. By operating the delivery pump 6, the modifier in the storage tank 1 can be extracted and sprayed onto the aluminum powder paste through the atomizing nozzle 18. In addition, during use, the position of the atomizing nozzle 18 can be adaptively adjusted by coordinating the transverse adjustment mechanism, the longitudinal adjustment mechanism, and the height adjustment mechanism to improve the flexibility of spraying.
[0020] The height adjustment mechanism described above includes a vertical lead screw 9 rotatably mounted within a rectangular frame 3. A first servo motor is fixedly mounted at the bottom of the rectangular frame 3, and its output shaft is fixedly connected to the bottom end of the vertical lead screw 9. A lifting platform 10 is threaded onto the vertical lead screw 9, and a support column 11 is fixedly mounted at the top of the lifting platform 10. A transverse connecting plate 12 is fixedly mounted at the top of the support column 11. In order to ensure that the lifting platform 10 forms a stable linear lifting motion, two vertical slide rods are fixed within the rectangular frame 3. Both vertical slide rods pass through the lifting platform 10 and are slidably connected to it. An clearance hole is provided on the transverse connecting plate 12, and a threaded flexible hose 19 passes through the clearance hole. The clearance hole allows the threaded flexible hose 19 to stretch freely and also serves as a certain limiting function.
[0021] The aforementioned longitudinal adjustment mechanism includes a downward-facing open frame 13, which is fixedly installed at the bottom of the transverse connecting plate 12. A longitudinal lead screw 14 is rotatably installed inside the open frame 13, and a moving block 15 is threaded onto the longitudinal lead screw 14. A second servo motor is fixedly installed on one outer wall of the open frame 13, and its output shaft is fixedly connected to one end of the longitudinal lead screw 14. In addition, a longitudinal slide bar is fixed inside the open frame 13, which passes through the moving block 15 and is slidably connected to it.
[0022] The aforementioned lateral adjustment mechanism includes a rodless cylinder 16 fixedly installed at the bottom of the moving block 15. The rodless cylinder 16 is a common moving component on the market, which has a slider that can move linearly. The top end of the connecting pipe 17 is fixedly connected to the slider on the rodless cylinder 16.
[0023] The stirring mechanism described above includes a stirring motor, a stirring shaft 4, and multiple stirring paddles 5. The stirring shaft 4 is installed inside the storage tank 1, and its top end is rotatably connected to the top of the storage tank 1. The stirring motor is fixedly installed on the top of the storage tank 1, and its output shaft is fixedly connected to the top end of the stirring shaft 4. Multiple stirring paddles 5 are fixedly installed on the stirring shaft 4. By operating the stirring motor, the stirring paddles 5 can be used to continuously stir the modifier, preventing it from settling and ensuring uniform spraying.
[0024] In this method, in order to form a stable connection between the storage tank 1 and the rectangular frame 3, a feeding hopper is fixedly installed on the top of the storage tank 1, and two support plates 2 are fixedly installed between the storage tank 1 and the rectangular frame 3. The delivery pump 6 is fixedly connected to the upper support plate 2, and the liquid extraction pipe 7 passes through the two support plates 2. Furthermore, a flow valve is fixedly installed on the liquid extraction pipe 7. The flow valve is located below the bottom end of the threaded hose 19, and the spray volume can be controlled by controlling the flow valve. In addition, a flow guide hood 20 is fixedly installed on the liquid extraction pipe 7, and the atomizing nozzle 18 is located inside the flow guide hood 20.
[0025] The working principle of the atomizing spraying component of the aluminum powder paste surface modification treatment machine provided by this utility model is as follows: When using it, add the modifier into the storage tank 1 through the feeding hopper, then start the stirring motor and use the stirring paddle 5 to stir it to prevent sedimentation; Then, the delivery pump 6 is started, which draws the modifier and delivers it to the atomizing nozzle 18, which then sprays it onto the surface of the aluminum powder paste. During the spraying process, the position of the atomizing nozzle 18 can be adjusted according to the distribution of the aluminum powder paste. When adjusting, the rodless cylinder 16 is started, and its slider drives the connecting pipe 17 to move laterally, thereby moving the atomizing nozzle 18 laterally. After the horizontal aluminum powder paste is sprayed, the second servo motor is started, and its output shaft drives the longitudinal lead screw 14 to rotate, causing the moving block 15 to move the atomizing nozzle 18 longitudinally. When the atomizing nozzle 18 is moved longitudinally to the next spraying position, the second servo motor is turned off, and the rodless cylinder 16 is started again, so that the aluminum powder paste can be sprayed on the next horizontal position. This process is repeated, so that the horizontal adjustment mechanism and the vertical adjustment mechanism are used in sequence until the entire spraying work of the aluminum powder paste is completed. Furthermore, in subsequent work, when it is necessary to adjust the height of the atomizing nozzle 18 so that the distance between it and the aluminum powder paste can be adjusted according to the actual situation, the first servo motor can be started in the forward or reverse direction during adjustment. Its output shaft drives the vertical lead screw 9 to rotate, and the lifting platform 10 will rise or fall with the horizontal connecting plate 12. After adjusting to the specified position, the first servo motor can be turned off. In addition, during the spraying process, the spray flow rate of the modifier can be adjusted by controlling the flow valve to ensure the spraying effect.
[0026] Compared with related technologies, the atomizing spraying component of the aluminum powder paste surface modification treatment machine provided by this utility model has the following beneficial effects: I. This utility model is equipped with a horizontal adjustment mechanism, a vertical adjustment mechanism and a height adjustment mechanism, which can realize the position adjustment of the atomizing nozzle 18 in three-dimensional space, so that it can be flexibly adjusted according to the distribution of aluminum powder paste, thereby improving the uniformity of spraying.
[0027] Second, the atomizing nozzle 18 is equipped with a flow guide 20, which can make the spraying range more concentrated and improve the spraying efficiency.
[0028] Third, the stirring mechanism installed on the storage tank 1 can prevent the modifier from settling and ensure the uniformity of the modifier; the flow valve on the connecting pipe 17 can adjust the flow rate of the modifier, ensure the stability of the spraying amount, and further improve the spraying quality.
[0029] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made based on the content of this utility model specification and drawings, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.
Claims
1. An atomizing spraying assembly for an aluminum powder paste surface modification treatment machine, comprising a storage tank and a rectangular frame, characterized in that, A stirring mechanism is installed on the storage tank. A delivery pump is installed between the storage tank and the rectangular frame. One end of a liquid extraction pipe is fixedly installed at the inlet of the delivery pump, and the other end of the liquid extraction pipe is fixedly connected to the bottom of the storage tank. One end of a delivery pipe is fixedly installed at the outlet of the delivery pump, and a threaded hose is fixedly installed at the other end of the delivery pipe. A height adjustment mechanism is provided on the rectangular frame. A longitudinal adjustment mechanism is connected to the height adjustment mechanism. A lateral adjustment mechanism is connected to the longitudinal adjustment mechanism. A connecting pipe is connected to the lateral adjustment mechanism. An atomizing nozzle is fixedly installed at the bottom end of the connecting pipe. The bottom end of the threaded hose is fixedly connected to the connecting pipe.
2. The atomizing spraying component of the aluminum powder paste surface modification treatment machine according to claim 1, characterized in that, The height adjustment mechanism includes a vertical lead screw, which is rotatably mounted within the rectangular frame. A lifting platform is threaded onto the vertical lead screw, and a support column is fixedly mounted on the top of the lifting platform. A horizontal connecting plate is fixedly mounted on the top of the support column. A first servo motor is fixedly mounted on the bottom of the rectangular frame, and the output shaft of the first servo motor is fixedly connected to the bottom end of the vertical lead screw. An clearance hole is provided on the horizontal connecting plate, and a threaded flexible tube passes through the clearance hole.
3. The atomizing spraying component of the aluminum powder paste surface modification treatment machine according to claim 2, characterized in that, The longitudinal adjustment mechanism includes an open frame, which is fixedly installed at the bottom of the transverse connecting plate. A longitudinal lead screw is rotatably installed inside the open frame, and a moving block is threaded onto the longitudinal lead screw. A second servo motor is fixedly installed on one outer wall of the open frame, and the output shaft of the second servo motor is fixedly connected to one end of the longitudinal lead screw.
4. The atomizing spraying component of the aluminum powder paste surface modification treatment machine according to claim 3, characterized in that, The lateral adjustment mechanism includes a rodless cylinder, which is fixedly installed at the bottom of the moving block, and the top end of the connecting pipe is fixedly connected to the slider on the rodless cylinder.
5. The atomizing spraying component of the aluminum powder paste surface modification treatment machine according to claim 1, characterized in that, The stirring mechanism includes a stirring motor, a stirring shaft, and multiple stirring paddles. The stirring shaft is disposed inside the storage tank, and the top end of the stirring shaft is rotatably connected to the top of the storage tank. The stirring motor is fixedly installed on the top of the storage tank, and the output shaft of the stirring motor is fixedly connected to the top end of the stirring shaft. The multiple stirring paddles are all fixedly installed on the stirring shaft.
6. The atomizing spraying component of the aluminum powder paste surface modification treatment machine according to claim 1, characterized in that, A feeding hopper is fixedly installed on the top of the storage tank. Two support plates are fixedly installed between the storage tank and the rectangular frame. The delivery pump is fixedly connected to the upper support plate. The liquid extraction pipe passes through the two support plates.
7. The atomizing spraying component of the aluminum powder paste surface modification treatment machine according to claim 1, characterized in that, A flow valve is fixedly installed on the liquid extraction tube, and the flow valve is located below the bottom end of the threaded hose. A flow guide is fixedly installed on the liquid extraction tube, and the atomizing nozzle is located inside the flow guide.