transition plate
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- SHOUGANG JINGTANG IRON & STEEL CO LTD
- Filing Date
- 2025-07-16
- Publication Date
- 2026-08-07
AI Technical Summary
[0002]目前,无头产线轧机出口位置工况温度在900℃-1000℃,且此过渡位置工作持续时间长,受热时间长,常规的过渡板不具备良好的散热功能,温度过高会导致其结构变形,进而容易发生堆钢、过渡位置断裂等生产事故
[0005] According to the embodiments of this application, the transition plate can realize the transition of products at the exit position of the rolling mill in the headless production line. At the same time, coolant can be passed through the cooling pipe to cool down and dissipate heat from the transition plate, avoiding safety accidents such as burns to employees, and reducing the risk of deformation caused by excessive temperature, thereby reducing the possibility of production accidents such as steel piling up and breakage at the transition position.
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Figure CN224600184U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of transition plate technology, and more particularly to a transition plate. Background Technology
[0002] Currently, the operating temperature at the exit position of the headless production line rolling mill is between 900℃ and 1000℃. This transition position operates for a long time and is subjected to heat for an extended period. Conventional transition plates do not have good heat dissipation capabilities, and excessively high temperatures can cause structural deformation, which can easily lead to production accidents such as steel piling up and breakage at the transition position. Utility Model Content
[0003] This application aims to address at least one of the technical problems existing in the prior art. To this end, this application proposes a transition plate that enables product transition at the exit position of the rolling mill in a headless production line. Simultaneously, coolant can be circulated in the cooling pipe to cool and dissipate heat from the transition plate, preventing safety accidents such as burns to employees and reducing the risk of deformation caused by excessive temperature, thereby reducing the possibility of production accidents such as steel piling up or breakage at the transition position.
[0004] According to an embodiment of this application, a transition plate includes: a transition plate body and cooling pipes. The transition plate body is disposed at the outlet of a headless production line mill. In the thickness direction of the transition plate body, the transition plate body has a first side and a second side disposed opposite to each other. The first side is used for transitioning steel plates, and the second side is provided with cooling pipes. The cooling pipes are in contact with the second side. The cooling pipes include a plurality of first pipes and a plurality of second pipes. The extension directions of the first pipes and the second pipes intersect, and the first pipes and the second pipes are connected end to end.
[0005] According to the embodiments of this application, the transition plate can realize the transition of products at the exit position of the rolling mill in the headless production line. At the same time, coolant can be passed through the cooling pipe to cool down and dissipate heat from the transition plate, avoiding safety accidents such as burns to employees, and reducing the risk of deformation caused by excessive temperature, thereby reducing the possibility of production accidents such as steel piling up and breakage at the transition position.
[0006] According to some embodiments of the present application, the transition plate of the cooling channel has a cooling inlet and a cooling outlet, wherein the diameter of the cooling inlet is smaller than the diameter of the cooling outlet.
[0007] According to some embodiments of the present application, the transition plate has a cooling outlet equipped with a turbine power generation device, which is adapted to be connected to a battery.
[0008] According to some embodiments of the present application, the transition plate of the cooling inlet is provided with an electrically adjustable valve and / or a water pump.
[0009] According to some embodiments of the present application, the transition plate body has a mounting groove, and the cooling pipe is located in the mounting groove.
[0010] The transition plate according to some embodiments of this application further includes: a cover plate located on a side of at least a portion of the cooling pipe opposite to the transition plate body, and the cover plate being connected to the transition plate body to restrict the separation of the cooling pipe from the transition plate body.
[0011] According to some embodiments of the present application, the inner wall of the mounting groove of the transition plate is provided with a superhydrophobic nano-coating.
[0012] According to some embodiments of the present application, the first side of the transition plate is provided with a sensor mounting hole, and the sensor mounting hole is offset from the cooling pipe in the thickness direction of the transition plate body.
[0013] According to some embodiments of the present application, the transition plate body includes a steel plate layer and a wear-resistant coating, the wear-resistant coating being applied to the surface of the steel plate layer.
[0014] According to some embodiments of the present application, the transition plate has at least two cooling pipes, which are spaced apart in the width direction of the transition plate.
[0015] Additional aspects and advantages of this application will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of this application. Attached Figure Description
[0016] The above and / or additional aspects and advantages of this application will become apparent and readily understood from the description of the embodiments taken in conjunction with the following drawings, in which:
[0017] Figure 1 A schematic diagram of a transition plate according to some embodiments of this application Figure 1 ;
[0018] Figure 2 A schematic diagram of a transition plate according to some embodiments of this application Figure 2 ;
[0019] Figure 3 A schematic diagram of a transition plate according to some embodiments of this application Figure 3 .
[0020] Figure label:
[0021] Transition plate 10;
[0022] Transition plate body 1, first side 11, second side 12; mounting groove 13; sensor mounting hole 14;
[0023] Cooling pipe 2, first pipe 21, second pipe 22;
[0024] Water pump 31; cover plate 4; fiber optic temperature sensor 5. Detailed Implementation
[0025] To better understand the technical solutions provided in the embodiments of this specification, the technical solutions of the embodiments of this specification will be described in detail below with reference to the accompanying drawings and specific embodiments. It should be understood that the embodiments of this specification and the specific features in the embodiments are detailed descriptions of the technical solutions of the embodiments of this specification, rather than limitations on the technical solutions of this specification. In the absence of conflict, the embodiments of this specification and the technical features in the embodiments can be combined with each other.
[0026] In this document, relational terms such as "first" and "second" are used merely to distinguish one entity or operation from another, without necessarily requiring or implying any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element. The term "two or more" includes two or more cases.
[0027] The following is in conjunction with the appendix Figure 1-3 Transition plate 10 is described in some embodiments of this application.
[0028] The transition plate 10 according to this embodiment includes: a transition plate body 1 and a cooling pipe 2. The transition plate body 1 is disposed at the exit of the endless production line mill and is used to realize the transition of the product. In the thickness direction of the transition plate body 1, such as... Figure 1 and Figure 2 As shown, the transition plate body 1 has a first side 11 and a second side 12 disposed opposite to each other.
[0029] The first side 11 is used for the transition steel plate, and the second side 12 is provided with a cooling pipe 2, which is attached to the second side 12; so that the cooling pipe 2 can better exchange heat with the transition plate body 1. Qi Zong, the cooling pipe 2 can be filled with coolant, water or other heat-exchangeable liquids, which are not limited here.
[0030] Among them, such as Figure 2As shown, the cooling pipe 2 includes a plurality of first pipes 21 and a plurality of second pipes 22. The extending directions of the first pipes 21 and the second pipes 22 intersect, and the first pipes 21 and the second pipes 22 are bent and connected end to end.
[0031] The transition plate 10 according to this embodiment can achieve the transition of products at the outlet position of the headless production line rolling mill. At the same time, coolant can be passed through the cooling pipe 2 to cool down and dissipate heat from the transition plate 10, avoiding safety accidents such as scalding of employees, and reducing the risk of deformation caused by excessive temperature, thereby reducing the possibility of production accidents such as steel piling and fracture at the transition position.
[0032] In some embodiments, the cooling flow channel has a cooling inlet and a cooling outlet, and the caliber of the cooling inlet is smaller than that of the cooling outlet. In this way, it is convenient for the cooling water to circulate and flow, keeping the water path unobstructed.
[0033] In some embodiments, a turbine power generation device is provided at the cooling outlet, and the turbine power generation device is adapted to be connected to a storage battery. In this way, the cooling water at the outlet can be used to supply energy to the turbine power generation device for power generation, thereby realizing energy recovery and utilization.
[0034] In some embodiments, an optical fiber temperature sensor 5 is provided on the second side 12. The optical fiber temperature sensor 5 is used to detect the current temperature of the transition plate 10, and the optical fiber temperature sensor 5 can be electrically connected to an electronic device (such as a mobile phone or a computer), so that the user can obtain the current temperature of the transition plate 10 in real time, and thus the flow rate of the cooling pipe 2 can be controlled according to the current temperature.
[0035] In some embodiments, as Figure 3 shown, an electric control valve and / or a water pump 31 are provided at the cooling inlet. In this way, it is convenient to control the flow rate of the cooling water through the electric control valve, and / or the water pump 31 can provide energy for the flow of the cooling water to ensure the flow of the cooling water.
[0036] In some embodiments, as Figure 2 shown, the cooling pipe 2 can be a plurality of "U-shaped" pipelines connected in sequence. In this way, when the cooling water flows through the cooling pipe 2, compared with a straight pipeline, the heat exchange area of the cooling pipe 2 of the present application is larger, that is, it can cover a wider area, avoid local heat concentration, and achieve uniform heat dissipation.
[0037] Understandably, the symmetrical "U"-shaped pipe design can balance the distribution of thermal stress during the cooling process, reducing warping or deformation of the transition plate 10 caused by uneven cooling on one side. In particular, the geometric structure formed by the curved path can disperse external loads (such as the pressure of high-temperature steel plates), enhancing the overall compressive strength of the transition plate 10. Moreover, in the high-temperature environment of 900℃~1000℃ in the continuous casting and rolling production line, the large flow rate and efficient heat dissipation capacity of the "U"-shaped water tank can quickly remove the heat from the surface of the transition plate 10, preventing material softening or failure. At the same time, the reasonable design of the water flow path (combined with the variable diameter structure of narrow inlet and wide outlet) can maintain the water flow rate, prevent impurities from accumulating and clogging the channel, and extend the service life.
[0038] In some embodiments, such as Figure 2 and Figure 3 As shown, the transition plate body 1 has a mounting groove 13, and the cooling pipe 2 is located in the mounting groove 13. This facilitates the assembly of the cooling pipe 2 and the transition plate body 1, thereby enhancing the connection stability between the cooling pipe 2 and the transition plate body 1, and reducing the impact on the size of the transition plate body 1, thus facilitating the miniaturization design of the transition plate 10.
[0039] In some embodiments, such as Figure 3 As shown, the transition plate 10 further includes a cover plate 4, which is located on the side of at least a portion of the cooling pipe 2 away from the transition plate body 1, and is connected to the transition plate body 1 to restrict the separation of the cooling pipe 2 from the transition plate body 1. This facilitates the use of the cover plate 4 to restrict the separation of the cooling pipe 2 from the transition plate body 1, thereby enhancing the connection stability between the cooling pipe 2 and the transition plate body 1.
[0040] In some embodiments, the inner wall of the mounting groove 13 is provided with a superhydrophobic nano-coating. This reduces scale buildup, and a pulse backwashing port can be provided for periodic removal of impurities.
[0041] In some embodiments, such as Figure 1 As shown, the first side 11 is provided with a sensor mounting hole 14, which is offset from the cooling pipe 2 in the thickness direction of the transition plate body 1.
[0042] This facilitates the installation of sensors on the first side 11. The sensors can be laser sensing devices used to detect the thickness of the steel at the product exit. The laser sensing devices can be linked with other equipment (such as the main machine of the rolling mill) to automatically control the thickness of the strip produced by the rolling mill. Later, the production parameters of the product can be analyzed through data collection.
[0043] In some embodiments, the transition plate body 1 includes a steel plate layer and a wear-resistant coating, wherein the wear-resistant coating is applied to the surface of the steel plate layer.
[0044] For example, the steel plate layer can be 25CrMo alloy steel, and the wear-resistant coating can be a high-hardness wear-resistant coating (such as tungsten carbide coating) to achieve dual protection of "wear resistance and high temperature resistance". In particular, the steel plate layer and the wear-resistant coating are seamlessly combined through the spraying process, which increases the overall compressive strength by 40% and reduces the high temperature creep rate by 50%.
[0045] In some embodiments, such as Figure 2 and Figure 3 As shown, at least two cooling pipes 2 are provided, and the at least two cooling pipes 2 are spaced apart in the width direction of the transition plate 10.
[0046] This facilitates increasing the heat exchange area between the cooling pipe 2 and the transition plate body 1, which means it can cover a wider area of the second side 12, avoid local heat concentration, and achieve uniform heat dissipation.
[0047] In the description of this application, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc., indicating the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this application.
[0048] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this application, "multiple" means two or more, unless otherwise explicitly specified.
[0049] In this application, unless otherwise expressly specified and limited, the terms "installation," "connection," "linking," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection, an electrical connection, or a communication connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this application according to the specific circumstances.
[0050] In this application, unless otherwise expressly specified and limited, "above" or "below" the second feature can mean that the first feature is in direct contact with the second feature, or that the first feature is in indirect contact with the second feature through an intermediate medium. Furthermore, "above," "on top of," and "over" the second feature can mean that the first feature is directly above or diagonally above the second feature, or simply that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature can mean that the first feature is directly below or diagonally below the second feature, or simply that the first feature is at a lower horizontal level than the second feature.
[0051] In the description of this specification, the references to terms such as "one embodiment," "some embodiments," "example," "specific example," or "some examples," etc., refer to specific features, structures, materials, or characteristics described in connection with that embodiment or example, which are included in at least one embodiment or example of this application. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples. Moreover, without contradiction, those skilled in the art can combine and integrate the different embodiments or examples described in this specification, as well as the features of different embodiments or examples.
[0052] Although embodiments of this application have been shown and described, those skilled in the art will understand that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of this application, the scope of which is defined by the claims and their equivalents.
Claims
1. A transition plate (10), characterized in that, include: A transition plate body (1) is provided at the outlet of the headless production line rolling mill. In the thickness direction of the transition plate body (1), the transition plate body (1) has a first side (11) and a second side (12) arranged opposite to each other. The first side (11) is used to transition steel plates, and the second side (12) is provided with a cooling pipe (2). The cooling pipe (2) is in contact with the second side (12). The cooling pipe (2) includes a plurality of first pipes (21) and a plurality of second pipes (22), the extension directions of the first pipes (21) and the second pipes (22) intersect, and the first pipes (21) and the second pipes (22) are connected end to end.
2. The transition plate (10) according to claim 1, characterized in that, The cooling channel has a cooling inlet and a cooling outlet, and the diameter of the cooling inlet is smaller than the diameter of the cooling outlet.
3. The transition plate (10) according to claim 2, characterized in that, The cooling outlet is equipped with a turbine generator, which is adapted to be connected to a battery.
4. The transition plate (10) according to claim 1, characterized in that, The cooling inlet is equipped with an electric regulating valve and / or a water pump (31).
5. The transition plate (10) according to claim 1, characterized in that, The transition plate body (1) has a mounting groove (13), and the cooling pipe (2) is located in the mounting groove (13).
6. The transition plate (10) according to claim 5, characterized in that, Also includes: A cover plate (4) is located on at least a portion of the cooling pipe (2) on the side opposite to the transition plate body (1), and the cover plate (4) is connected to the transition plate body (1) to restrict the separation of the cooling pipe (2) from the transition plate body (1).
7. The transition plate (10) according to claim 5, characterized in that, The inner wall of the mounting groove (13) is provided with a superhydrophobic nano-coating.
8. The transition plate (10) according to claim 1, characterized in that, The first side (11) is provided with a sensor mounting hole (14), and the sensor mounting hole (14) is offset from the cooling pipe (2) in the thickness direction of the transition plate body (1).
9. The transition plate (10) according to claim 1, characterized in that, The transition plate body (1) includes a steel plate layer and a wear-resistant coating, wherein the wear-resistant coating is applied to the surface of the steel plate layer.
10. The transition plate (10) according to claim 1, characterized in that, The cooling pipes (2) are provided in at least two, and the at least two cooling pipes (2) are spaced apart in the width direction of the transition plate (10).