High-speed winding tension regulation device for power battery pole piece

Abstract

The utility model discloses power battery pole piece high -speed winding tension control equipment, including mounting panel, motor frame, swing arm, tension axle and tension roller, the mounting panel bottom surface fixed mounting has motor frame, and motor frame one side is installed with servo motor, and servo motor output end connection installation has tension axle, be installed on the motor frame and have the tension axle of swing arm sleeve joint in swing arm sleeve, and swing arm sleeve one end installation has potentiometer, tension axle one end connection installation has the one end of coupling, and the other end of coupling is connected with potentiometer input shaft, be installed on the tension axle and have swing arm. Advantageous effects: the utility model is provided with mounting panel, motor frame, swing arm, tension axle and tension roller, can be through the position of adjusting tension roller subassembly on swing arm, to be suitable for the use need of different take -up and pay -off equipment and adjust the length of force arm, the scope of application is wider, and the practicality is stronger.

Description

Technical Field

[0001] This utility model relates to the field of tension control technology, specifically to a high-speed winding tension control device for power battery electrode sheets. Background Technology

[0002] A power battery is a power source that provides power to tools, often referring to the batteries that power electric vehicles, electric trains, electric bicycles, and golf carts. Power batteries are the core components of new energy vehicles and an important direction for future energy transformation. During the processing of power batteries, the battery electrodes need to be wound at high speed. For example, in the processing of lithium batteries, the tension needs to be precisely controlled during the electrode winding process to ensure the uniformity, tightness, and alignment of the battery cells, thereby improving the safety and performance of the battery.

[0003] The prior art discloses a tension control device for manufacturing lithium batteries, application number CN201520189521.6. This utility model mounts a tension roller assembly on a swing arm. The swing arm has a constant lever arm length at different angles, and a servo motor provides a certain torque to the tension roller assembly to regulate the tension experienced by the power battery electrode sheets during high-speed winding. However, the tension roller assembly in this structure is fixed in position on the swing arm. While it is convenient for tension control of power battery electrode sheets at a certain installation height, the inability to adjust the position of the tension roller assembly on the swing arm due to the varying installation heights of the power battery electrode sheet winding equipment affects the applicability of the control device. To address the shortcomings of this utility model, those skilled in the art have proposed a high-speed winding tension control device for battery electrode sheets. Utility Model Content

[0004] To address the shortcomings of existing technologies, this utility model provides a high-speed winding tension control device for power battery electrode sheets. It features an adjustable tension roller assembly on the swing arm to accommodate the needs of different winding and unwinding equipment, allowing for adjustment of the lever arm length. This device has the advantages of wider applicability and greater practicality, thereby solving the problems mentioned in the background technology.

[0005] To achieve the aforementioned adjustable tension roller assembly's position on the swing arm, thus adapting to the needs of different winding and unwinding equipment requiring adjustable lever arm length, and offering wider applicability and greater practicality, the specific technical solution adopted by this utility model is as follows: A high-speed winding tension control device for power battery electrode sheets includes a mounting plate, a motor frame, a swing arm, a tension shaft, and a tension roller. The motor frame is fixedly mounted on the bottom surface of the mounting plate, and a servo motor is mounted on one side of the motor frame. The output end of the servo motor is connected to and mounted on the tension shaft. A rotating shaft sleeve is mounted on the motor frame, and the rotating shaft sleeve is inner... A tension shaft is connected, and a potentiometer is installed at one end of the shaft sleeve. One end of the tension shaft is connected to one end of a coupling, and the other end of the coupling is connected to the potentiometer input shaft. A swing arm is fixedly installed on the tension shaft, and an adjusting groove is opened on one side of the swing arm. One end of the adjusting groove is connected to the output end of an adjusting motor. An adjusting slider is embedded in the adjusting groove, and a first lead screw sleeve is fixedly installed on the adjusting slider. The first lead screw sleeve cooperates with the adjusting lead screw. An adjusting seat is fixedly installed on one side of the adjusting slider, and tension rollers are symmetrically installed on the adjusting seat.

[0006] Furthermore, an extension plate is symmetrically fixedly installed on the adjusting seat, and a mounting shaft seat is symmetrically installed on the extension plate. A bidirectional lead screw is installed on the mounting shaft seat. A correction ring plate is symmetrically sleeved on both tension rollers. A second lead screw sleeve is fixedly installed on the correction ring plate, and the second lead screw sleeve cooperates with the bidirectional lead screw.

[0007] Furthermore, a knob is connected to one end of the bidirectional lead screw.

[0008] Furthermore, a control panel is installed on the side wall of the motor frame, and the control panel is electrically connected to the servo motor, the regulating motor and the potentiometer.

[0009] Furthermore, the cross-sectional shape of the adjusting groove and the adjusting slider is T-shaped.

[0010] Furthermore, the inner wall of the correction annular plate abuts against the side wall of the tension roller.

[0011] Compared with the prior art, this utility model provides a high-speed winding tension control device for power battery electrode sheets, which has the following beneficial effects: (1) This utility model is provided with an installation plate, a motor frame, a swing arm, a tension shaft, and a tension roller. The motor frame is fixedly installed on the bottom surface of the installation plate, and a servo motor is installed on one side of the motor frame. The output end of the servo motor is connected to the tension shaft. A rotating shaft sleeve is installed on the motor frame, and the tension shaft is sleeved inside the rotating shaft sleeve. A potentiometer is installed on one end of the rotating shaft sleeve. One end of the tension shaft is connected to one end of a coupling, and the other end of the coupling is connected to the potentiometer input shaft. A swing arm is fixedly installed on the tension shaft, and an adjustment groove is opened on one side of the swing arm. One end of the adjustment groove is connected to the output end of the adjustment motor. An adjustment slider is embedded in the adjustment groove, and a first lead screw sleeve is fixedly installed on the adjustment slider. The first lead screw sleeve cooperates with the adjustment lead screw. An adjustment seat is fixedly installed on one side of the adjustment slider, and tension rollers are symmetrically installed on the adjustment seat. During installation, the user can fix the equipment on the machine device through the installation plate, and then adjust the height position of the battery electrode winding and unwinding according to the height position. The adjustment mechanism uses a motor to drive the adjusting screw, which in turn moves the tension roller along the adjusting groove. By adjusting the positions of the adjusting seat and the tension roller, the length of the lever arm can be changed to accommodate different tension requirements. This allows the tension roller's operating height to better match the operating height of the winding and unwinding mechanism. In operation, the swing arm is initially vertical when the machine is powered on. The servo motor provides torque to move the swing arm to the left or right. The tension shaft rotates the input shaft of the potentiometer via the coupling. The potentiometer 403 feeds back the angular position signal to the control system to adjust the unwinding speed. Because the lever arm of the tension roller assembly remains constant regardless of the swing angle, the tension transmitted to the battery electrode is stable at different positions, thus improving tension control accuracy. By adjusting the position of the tension roller assembly on the swing arm, the lever arm length can be adjusted to suit the needs of different winding and unwinding equipment, making it more versatile and practical.

[0012] (2) This utility model is equipped with tension rollers, correction ring plates and bidirectional screws. An extension plate is symmetrically fixed on the adjustment seat, and a mounting shaft seat is symmetrically installed on the extension plate. A bidirectional screw is installed on the mounting shaft seat. A knob is connected to one end of the bidirectional screw. Correction ring plates are symmetrically sleeved on both tension rollers. A second screw sleeve is fixedly installed on the correction ring plate and cooperates with the bidirectional screw. As described above, when the power battery electrode passes through the tension roller, the user can drive the bidirectional screw to rotate through the knob, so that the two sets of correction ring plates move relative to each other along the direction of the tension roller until the two sets of correction ring plates limit the two ends of the power battery electrode. Therefore, it can be used for tension control of power battery electrode with different width specifications, with a wider range of applications. It can also effectively prevent the power battery electrode from shifting and misaligning during high-speed winding, thereby preventing the electrode from shifting and misaligning and affecting the constant tension, thus increasing the difficulty of tension control. Attached Figure Description

[0013] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0014] Figure 1 This is a schematic diagram of the structure of a high-speed winding tension control device for power battery electrode sheets according to an embodiment of the present utility model; Figure 2 This is a front view of the swing arm of the high-speed winding tension control device for power battery electrode sheets according to an embodiment of the present utility model; Figure 3 According to the embodiments of this utility model Figure 1 Enlarged view of point A; Figure 4 This is a perspective view of the correction ring plate of the high-speed winding tension control device for power battery electrode sheets according to an embodiment of the present utility model. Figure 5 This is a perspective view of the adjustment frame of the high-speed winding tension control device for power battery electrode sheets according to an embodiment of the present utility model.

[0015] In the picture: 1. Motor frame; 2. Tension shaft; 3. Servo motor; 4. Tension roller; 5. Correction ring plate; 6. Adjusting motor; 7. Rotary shaft sleeve; 8. Swing arm; 9. Coupling; 10. Potentiometer; 11. Mounting plate; 12. Adjusting slide; 13. Adjusting screw; 14. Adjusting seat; 15. Knob; 16. Extension plate; 17. Mounting shaft seat; 18. Bidirectional screw; 19. Second screw sleeve; 20. Adjusting slider; 21. First screw sleeve. Detailed Implementation

[0016] To further illustrate the various embodiments, the present invention provides accompanying drawings, which are part of the disclosure of the present invention. These drawings are mainly used to illustrate the embodiments and can be used in conjunction with the relevant descriptions in the specification to explain the operating principles of the embodiments. With reference to these contents, those skilled in the art should be able to understand other possible implementation methods and the advantages of the present invention. The components in the figures are not drawn to scale, and similar component symbols are usually used to represent similar components.

[0017] According to an embodiment of the present invention, a high-speed winding tension control device for power battery electrode sheets is provided.

[0018] The present invention will now be further described in conjunction with the accompanying drawings and specific embodiments, such as... Figure 1-5As shown, the high-speed winding tension control device for power battery electrode sheets according to an embodiment of this utility model includes a mounting plate 11, a motor frame 1, a swing arm 8, a tension shaft 2, and a tension roller 4. The motor frame 1 is fixedly mounted on the bottom surface of the mounting plate 11, and a servo motor 3 is mounted on one side of the motor frame 1. The output end of the servo motor 3 is connected to the tension shaft 2. A rotating shaft sleeve 7 is mounted on the motor frame 1, and the tension shaft 2 is sleeved inside the rotating shaft sleeve 7. A potentiometer 10 is mounted on one end of the rotating shaft sleeve 7. One end of the tension shaft 2 is connected to one end of a coupling 9, and the other end of the coupling 9 is connected to the input shaft of the potentiometer 10. The tension shaft 2... A swing arm 8 is fixedly installed, and an adjustment groove 12 is provided on one side of the swing arm 8. One end of the adjustment groove 12 is connected to the output end of the adjustment motor 6. An adjustment slider 20 is embedded in the adjustment groove 12, and a first lead screw sleeve 21 is fixedly installed on the adjustment slider 20. The first lead screw sleeve 21 cooperates with the adjustment lead screw 13. An adjustment seat 14 is fixedly installed on one side of the adjustment slider 20, and tension rollers 4 are symmetrically installed on the adjustment seat 14. This serves to adjust the position of the tension roller 4 assembly on the swing arm 8, so as to adjust the lever arm length according to the needs of different winding and unwinding equipment. It has a wider range of applications and stronger practicality.

[0019] In one embodiment, an extension plate 16 is symmetrically fixedly mounted on the adjusting seat 14, and an installation shaft seat 17 is symmetrically mounted on the extension plate 16. A bidirectional lead screw 18 is mounted on the installation shaft seat 17. A correction ring plate 5 is symmetrically sleeved on each of the two tension rollers 4. A second lead screw sleeve 19 is fixedly mounted on the correction ring plate 5. The second lead screw sleeve 19 cooperates with the bidirectional lead screw 18, which can be used for tension control of power battery electrode sheets of different widths and specifications. It has a wider range of applications and can effectively prevent the power battery electrode sheets from shifting or misaligning during high-speed winding.

[0020] In one embodiment, a knob 15 is connected to one end of the bidirectional lead screw 18.

[0021] In one embodiment, a control panel is installed on the side wall of the motor frame 1, and the control panel is electrically connected to the servo motor 3, the regulating motor 6 and the potentiometer 10. The control circuit of the control panel can be implemented by simple programming by those skilled in the art, which is common knowledge in the art. It is only used and not modified, so the control method and circuit connection will not be described in detail.

[0022] In one embodiment, the cross-sectional shape of the adjusting groove 12 and the adjusting slider 20 is T-shaped.

[0023] In one embodiment, the inner wall of the correction ring plate 5 abuts against the side wall of the tension roller 4.

[0024] Working Principle: This utility model includes a mounting plate 11, a motor frame 1, a swing arm 8, a tension shaft 2, and a tension roller 4. The motor frame 1 is fixedly mounted on the bottom surface of the mounting plate 11, and a servo motor 3 is mounted on one side of the motor frame 1. The output end of the servo motor 3 is connected to the tension shaft 2. A rotating shaft sleeve 7 is mounted on the motor frame 1, and the tension shaft 2 is fitted inside the rotating shaft sleeve 7. A potentiometer 10 is mounted on one end of the rotating shaft sleeve 7. One end of the tension shaft 2 is connected to one end of a coupling 9, and the other end of the coupling 9 is connected to the input shaft of the potentiometer 10. The swing arm 8 is fixedly mounted on the tension shaft 2, and an adjusting groove 12 is provided on one side of the swing arm 8. One end of the adjusting groove 12 is connected to the output end of an adjusting motor 6, and the adjusting groove 12 is fitted with... An adjusting slider 20 is installed, and a first lead screw sleeve 21 is fixedly installed on the adjusting slider 20. The first lead screw sleeve 21 cooperates with the adjusting lead screw 13. An adjusting seat 14 is fixedly installed on one side of the adjusting slider 20, and tension rollers 4 are symmetrically installed on the adjusting seat 14. During installation, the user can fix the device on the machine device through the mounting plate 11. Then, according to the height position of the battery electrode unwinding and winding, the adjusting motor 6 drives the adjusting lead screw 13 to rotate, thereby causing the adjusting seat 14 to drive the tension rollers 4 to move along the direction of the adjusting groove 12. By adjusting the position of the adjusting seat 14 and the tension rollers 4, the length of the lever arm used can be changed, so as to conveniently meet the adjustment needs of different tensions and make the working height of the tension rollers 4 more compatible with the working height of the unwinding and winding mechanism. In operation, when powered on, the initial position of the swing arm 8 is vertical. The servo motor 3 provides torque to move the swing arm 8 to the left or right. The tension shaft 2 drives the input shaft of the potentiometer 10 to rotate via the coupling 9. The potentiometer 10403 feeds back the angular position signal to the control system to adjust the unwinding speed. Since the force arm of the tension roller 4 assembly remains constant despite the different swing angles of the tension roller 4 assembly, the tension transmitted to the power battery electrode sheet by the tension roller 4 assembly at different positions is stable, thereby improving the tension control accuracy. By adjusting the position of the tension roller 4 assembly on the swing arm 8, the force arm length can be adjusted to suit the needs of different unwinding and winding equipment, making it more widely applicable and practical. In addition, this utility model sets... The device includes tension rollers 4, correction annular plates 5, and bidirectional lead screws 18. An extension plate 16 is symmetrically fixedly mounted on an adjusting seat 14, and a mounting bearing 17 is symmetrically mounted on the extension plate 16. The bidirectional lead screw 18 is mounted on the mounting bearing 17, and one end of the bidirectional lead screw 18 is connected to a knob 15. Correction annular plates 5 are symmetrically fitted onto both tension rollers 4. A second lead screw sleeve 19 is fixedly mounted on each correction annular plate 5, and the second lead screw sleeve 19 cooperates with the bidirectional lead screw 18. As described above, when the power battery electrode passes through the tension rollers 4, the user can rotate the bidirectional lead screw 18 by turning the knob 15, thereby causing the two sets of correction annular plates 5 to move relative to each other along the direction of the tension rollers 4 until the two sets of correction annular plates 5 limit the two ends of the power battery electrode.This design makes it applicable to tension control of power battery electrodes of different widths, broadening its scope of application. It also effectively prevents electrode misalignment during high-speed winding, thus preventing misalignment from affecting tension stability and reducing the difficulty of tension control.

[0025] In this utility model, unless otherwise explicitly specified and limited, the terms "installation", "setting", "connection", "fixing", "screw connection", etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal connection of two components or the interaction between two components. Unless otherwise explicitly limited, those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0026] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A high-speed winding tension control device for power battery electrode sheets, comprising a mounting plate (11), a motor frame (1), a swing arm (8), a tension shaft (2), and a tension roller (4), characterized in that, A motor frame (1) is fixedly mounted on the bottom surface of the mounting plate (11), and a servo motor (3) is mounted on one side of the motor frame (1). A tension shaft (2) is connected to the output end of the servo motor (3). A rotating shaft sleeve (7) is mounted on the motor frame (1), and a tension shaft (2) is fitted inside the rotating shaft sleeve (7). A potentiometer (10) is mounted on one end of the rotating shaft sleeve (7). One end of the tension shaft (2) is connected to one end of a coupling (9), and the other end of the coupling (9) is connected to the input shaft of the potentiometer (10). The tension shaft ( 2) A swing arm (8) is fixedly installed on the upper part, and an adjustment groove (12) is opened on one side of the swing arm (8). One end of the adjustment groove (12) is connected to the output end of the adjustment motor (6). An adjustment slider (20) is embedded in the adjustment groove (12). A first lead screw sleeve (21) is fixedly installed on the adjustment slider (20). The first lead screw sleeve (21) cooperates with the adjustment lead screw (13). An adjustment seat (14) is fixedly installed on one side of the adjustment slider (20). Tension rollers (4) are symmetrically installed on the adjustment seat (14).

2. The high-speed winding tension control device for power battery electrode sheets according to claim 1, characterized in that, An extension plate (16) is symmetrically fixedly installed on the adjusting seat (14), and an installation bearing (17) is symmetrically installed on the extension plate (16). A bidirectional lead screw (18) is installed on the installation bearing (17). A correction ring plate (5) is symmetrically sleeved on each of the two tension rollers (4). A second lead screw sleeve (19) is fixedly installed on the correction ring plate (5), and the second lead screw sleeve (19) cooperates with the bidirectional lead screw (18).

3. The high-speed winding tension control device for power battery electrode sheets according to claim 2, characterized in that, A knob (15) is connected to one end of the bidirectional lead screw (18).

4. The high-speed winding tension control device for power battery electrode sheets according to claim 1, characterized in that, The motor frame (1) has a control panel installed on its side wall, and the control panel is electrically connected to the servo motor (3), the regulating motor (6) and the potentiometer (10).

5. The high-speed winding tension control device for power battery electrode sheets according to claim 1, characterized in that, The cross-sectional shape of the adjusting groove (12) and the adjusting slider (20) is T-shaped.

6. The high-speed winding tension control device for power battery electrode sheets according to claim 2, characterized in that, The inner wall of the correction ring plate (5) abuts against the side wall of the tension roller (4).

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