A shampoo production device
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-30
- Publication Date
- 2026-08-11
AI Technical Summary
[0002]现有技术当中,洗发水在生产时,需要对原料进行加热,降低原料黏度,提升混合效率,在加热过程中会产生大量的高温气体,目前大多是将高温气体排出,未对高温气体进行有效的处理
[0014]本实用新型通过在原料存储罐和加热组件之间设置气体回收机构,当原料存储罐内的高温热气达到一定的量时,气体回收泵会通过气体回收管将原料存储罐内的高温热气泵入到气体分流管内,气体分流部内的高温热气会分流到气体回流部和气体释放部内,气体回流部会对液体存储箱内的水进行热交换,加热液体存储箱内的水,气体释放部会将高温气体喷入液体存储箱内,增强热对流。
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Figure CN224613766U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of shampoo production technology, and in particular to a shampoo production equipment. Background Technology
[0002] In existing technologies, shampoo production requires heating the raw materials to reduce their viscosity and improve mixing efficiency. This heating process generates a large amount of high-temperature gas, which is currently mostly discharged without effective treatment. Utility Model Content
[0003] In view of the shortcomings of the existing technology, the purpose of this utility model is to provide a shampoo production equipment, which aims to solve the technical problems mentioned in the background art.
[0004] To achieve the above objectives, this utility model is implemented through the following technical solution:
[0005] A shampoo production device, characterized in that it includes a raw material storage tank and a heating assembly for heating the raw material storage tank. A gas recovery mechanism is provided between the raw material storage tank and the heating assembly. The gas recovery mechanism includes a gas recovery pipe connected to the raw material storage tank, a gas recovery pump connected to the gas recovery pipe, and a gas diversion pipe located at the end of the gas recovery pipe away from the raw material storage tank. The gas diversion pipe includes a gas return section and a gas release section, both of which are connected to the gas recovery pipe. The heating assembly includes a liquid storage tank, and both the gas return section and the gas release section are located inside the liquid storage tank.
[0006] Furthermore, the heating assembly also includes a liquid storage tank surrounding the raw material storage tank, and an inlet pipe and an outlet pipe disposed between the liquid storage tank and the liquid storage container, with the outlet pipe located above the inlet pipe.
[0007] Furthermore, the heating assembly also includes a heating wire located inside the liquid storage tank, and a temperature controller that works in conjunction with the heating wire, the temperature controller being fixed to the outer wall of the liquid storage tank.
[0008] Furthermore, the gas reflux section includes a recovery transition section connected to the gas recovery pipe, a gas spiral section connected to the recovery transition section, and a gas discharge section connected to the gas spiral section, wherein the gas spiral section is located inside the liquid storage tank.
[0009] Furthermore, the gas release section is equipped with a gas booster pump, and the gas release section includes a gas collection section connected to the gas recovery pipe, and multiple gas release sections connected to the gas collection section.
[0010] Furthermore, the shampoo production equipment also includes a stirring structure located inside the raw material storage tank, and a servo motor located on the raw material storage tank, the servo motor being connected to the stirring structure.
[0011] Furthermore, both the water inlet pipe and the gas recovery pipe are equipped with one-way valves.
[0012] Furthermore, the upper end of the raw material storage tank is provided with a hinged plate.
[0013] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0014] This invention incorporates a gas recovery mechanism between the raw material storage tank and the heating component. When the high-temperature hot gas in the raw material storage tank reaches a certain amount, the gas recovery pump pumps the high-temperature hot gas from the raw material storage tank into the gas distribution pipe through the gas recovery pipe. The high-temperature hot gas in the gas distribution section is then distributed to the gas return section and the gas release section. The gas return section exchanges heat with the water in the liquid storage tank, heating the water in the liquid storage tank. The gas release section sprays high-temperature gas into the liquid storage tank to enhance thermal convection.
[0015] This invention reduces heating energy consumption in the production process by recovering and utilizing high-temperature hot gas. The high-temperature hot gas is then ejected through the gas release section to increase thermal convection, break up temperature stratification, and prevent localized excessively low temperatures during the heating process. Attached Figure Description
[0016] Figure 1 A three-dimensional structural diagram of this utility model.
[0017] Figure 2 A partial three-dimensional structural diagram of this utility model.
[0018] Figure 3 This utility model presents a partial three-dimensional structural diagram of a gas recovery mechanism.
[0019] Figure 4 This utility model is shown in a partial cross-sectional three-dimensional structural diagram.
[0020] Key component symbols: 10 - Raw material storage tank, 20 - Gas recovery pipe, 21 - Gas recovery pump, 22 - Gas diversion pipe, 231 - Gas return section, 232 - Recovery transition section, 233 - Gas spiral section, 234 - Gas discharge section, 241 - Gas release section, 242 - Gas booster pump, 243 - Gas collection section, 244 - Gas release section, 30 - Liquid storage tank, 31 - Liquid storage tank, 32 - Water inlet pipe, 33 - Water outlet pipe, 34 - Heating wire, 35 - Thermostat, 40 - Servo motor, 41 - Stirring structure, 50 - One-way valve, 60 - Flat plate.
[0021] The following detailed description, in conjunction with the accompanying drawings, will further illustrate this utility model. Detailed Implementation
[0022] To facilitate understanding of this utility model, a more complete description will be given below with reference to the accompanying drawings. Several embodiments of this utility model are shown in the drawings. However, this utility model can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided so that the disclosure of this utility model will be more thorough and complete.
[0023] It should be noted that when a component is said to be "fixed to" another component, it can be directly on the other component or there may be an intervening component. When a component is said to be "connected to" another component, it can be directly connected to the other component or there may be an intervening component. The terms "vertical," "horizontal," "left," "right," and similar expressions used in this document are for illustrative purposes only.
[0024] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains. The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. The term "and / or" as used herein includes any and all combinations of one or more of the associated listed items.
[0025] Please see Figures 1 to 4 The image shows a shampoo production device according to a first embodiment of the present invention, including a raw material storage tank 10 and a heating assembly for heating the raw material storage tank 10. A gas recovery mechanism is provided between the raw material storage tank 10 and the heating assembly. The gas recovery mechanism includes a gas recovery pipe 20 connected to the raw material storage tank 10, a gas recovery pump 21 connected to the gas recovery pipe 20, and a gas diversion pipe 22 located at the end of the gas recovery pipe 20 away from the raw material storage tank 10. The gas diversion pipe 22 includes a gas return section 231 and a gas release section 241. Both the gas return section 231 and the gas release section 241 are connected to the gas recovery pipe 20. The heating assembly includes a liquid storage tank 30, and both the gas return section 231 and the gas release section 241 are located inside the liquid storage tank 30.
[0026] Understandably, this utility model provides a gas recovery mechanism between the raw material storage tank 10 and the heating component. When the high-temperature hot gas in the raw material storage tank 10 reaches a certain amount, the gas recovery pump 21 will pump the high-temperature hot gas in the raw material storage tank 10 into the gas diversion pipe 22 through the gas recovery pipe 20. The high-temperature hot gas in the gas diversion pipe 22 will be diverted to the gas return section 231 and the gas release section 241. The gas return section 231 will perform heat exchange with the water in the liquid storage tank 30 to heat the water in the liquid storage tank 30. The gas release section 241 will spray high-temperature gas into the liquid storage tank 30 to enhance thermal convection.
[0027] This invention reduces heating energy consumption in the production process by recovering and utilizing high-temperature hot gas. The high-temperature hot gas is then ejected through the gas release section 241 to increase thermal convection, break up temperature stratification, and prevent local temperatures from becoming too low during the heating process.
[0028] Specifically, in this embodiment, the heating assembly further includes a liquid storage tank 31 surrounding the raw material storage tank 10, and an inlet pipe 32 and an outlet pipe 33 disposed between the liquid storage tank 31 and the liquid storage tank 30, with the outlet pipe 33 located above the inlet pipe 32; the heating assembly also includes a heating wire 34 located inside the liquid storage tank 30, and a thermostat 35 cooperating with the heating wire 34, with the thermostat 35 fixed to the outer wall of the liquid storage tank 30.
[0029] Understandably, shampoo requires heating and emulsification during production. Therefore, a liquid storage tank 31 is installed around the raw material storage tank 10. Hot water flows through the liquid storage tank 31, and the surrounding heat conduction makes the temperature more uniform, avoids local overheating, and improves the heating efficiency of the raw materials. The water is then recycled through the inlet pipe 32 and the outlet pipe 33, which saves more water resources. The outlet pipe 33 is located at the top, and the cold water flows back naturally, forming a temperature gradient circulation. The heating wire 34 in the liquid storage tank 30, together with the thermostat 35, can accurately control the water temperature and avoid excessive water temperature fluctuations.
[0030] Furthermore, the gas reflux section 231 includes a recovery transition section 232 connected to the gas recovery pipe 20, a gas spiral section 233 connected to the recovery transition section 232, and a gas discharge section 234 connected to the gas spiral section 233. The gas spiral section 233 is located inside the liquid storage tank 30. The gas release section 241 is equipped with a gas booster pump 242. The gas release section 241 includes a gas collection section 243 connected to the gas recovery pipe 20, and a plurality of gas release sections 244 connected to the gas collection section 243.
[0031] Understandably, the high-temperature gas enters the gas spiral section 233 from the recovery transition section 232 and then exits from the gas discharge section 234. The gas spiral section 233 coils inside the liquid storage tank 30, and by extending the gas path and increasing the heat exchange area, the high-temperature gas and water can fully exchange heat. The gas booster pump 242 pressurizes the high-temperature gas and then sprays it out from multiple gas release sections 241 through the gas collection section 243, forming a cluster of tiny bubbles, breaking up temperature stratification, and making the heating more uniform.
[0032] Furthermore, the shampoo production equipment also includes a stirring structure 41 disposed in the raw material storage tank 10, and a servo motor 40 disposed on the raw material storage tank 10, wherein the servo motor 40 is connected to the stirring structure 41.
[0033] Understandably, shampoo is made from a mixture of multiple different raw materials, which need to be mixed. The servo motor 40 drives the stirring structure 41 to rotate, and the stirring structure 41 stirs and mixes the raw materials in the raw material storage tank 10, so that the raw materials are fully mixed.
[0034] Furthermore, both the water inlet pipe 32 and the gas recovery pipe 20 are equipped with one-way valves 50; the upper end of the raw material storage tank 10 is equipped with a hinged plate 60.
[0035] Understandably, a one-way valve 50 is installed in the water inlet pipe 32 to prevent water from flowing back into the liquid storage tank 30 from the liquid storage tank 31. A one-way valve 50 is installed in the gas recovery pipe 20 to prevent hot air from flowing back into the raw material storage tank 10. A hinged plate 60 is installed at the top of the raw material storage tank 10 to make feeding and discharging more convenient and to better observe the emulsification process.
[0036] In summary, the shampoo production equipment in the above embodiments of this utility model can reduce the heating energy consumption in the production process by recovering and utilizing high-temperature hot air, and then spraying out the high-temperature hot air through the gas release section to increase heat convection, break up temperature stratification, and avoid local temperatures being too low during the heating process.
[0037] In the description of this specification, the references to terms such as "one embodiment," "some embodiments," "example," "specific example," or "some examples," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.
[0038] The embodiments described above are merely illustrative of several implementations of this utility model, and while the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of this utility model patent. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of this utility model, and these all fall within the protection scope of this utility model. Therefore, the protection scope of this utility model patent should be determined by the appended claims.
Claims
1. A shampoo production equipment, characterized in that, The device includes a raw material storage tank and a heating assembly for heating the raw material storage tank. A gas recovery mechanism is provided between the raw material storage tank and the heating assembly. The gas recovery mechanism includes a gas recovery pipe connected to the raw material storage tank, a gas recovery pump connected to the gas recovery pipe, and a gas diversion pipe located at the end of the gas recovery pipe away from the raw material storage tank. The gas diversion pipe includes a gas return section and a gas release section, both of which are connected to the gas recovery pipe. The heating assembly includes a liquid storage tank, and both the gas return section and the gas release section are located inside the liquid storage tank.
2. The shampoo production equipment according to claim 1, characterized in that, The heating assembly also includes a liquid storage tank surrounding the raw material storage tank, and an inlet pipe and an outlet pipe disposed between the liquid storage tank and the liquid storage container, with the outlet pipe located above the inlet pipe.
3. The shampoo production equipment according to claim 2, characterized in that, The heating assembly also includes a heating wire located inside the liquid storage tank, and a temperature controller that works in conjunction with the heating wire, the temperature controller being fixed to the outer wall of the liquid storage tank.
4. The shampoo production equipment according to claim 3, characterized in that, The gas reflux section includes a recovery transition section connected to the gas recovery pipe, a gas spiral section connected to the recovery transition section, and a gas discharge section connected to the gas spiral section, wherein the gas spiral section is located inside the liquid storage tank.
5. The shampoo production equipment according to claim 4, characterized in that, The gas release section is equipped with a gas booster pump. The gas release section includes a gas collection section connected to the gas recovery pipe, and multiple gas release sections connected to the gas collection section.
6. The shampoo production equipment according to claim 1, characterized in that, The shampoo production equipment also includes a stirring structure located inside the raw material storage tank, and a servo motor located on the raw material storage tank, the servo motor being connected to the stirring structure.
7. The shampoo production equipment according to claim 2, characterized in that, Both the water inlet pipe and the gas recovery pipe are equipped with one-way valves.
8. The shampoo production equipment according to claim 1, characterized in that, The raw material storage tank is equipped with a hinged plate at the top.