A waste chip cleaning device for aluminum alloy drilling

Abstract

This utility model relates to the field of aluminum alloy processing technology and provides a waste chip cleaning device for aluminum alloy drilling, including a base plate on which a cleaning box is fixed; a telescopic pipe fixedly connected to the cleaning box, with a chip collection hood fixedly connected to the chip inlet end of the telescopic pipe for collecting waste chips from the drilling machine; a handle fixedly attached to the chip collection hood; a first rotating rod mounted inside the cleaning box via a bearing seat, with fan blades fixed on the first rotating rod; a filter plate disposed inside the cleaning box; a funnel fixedly installed inside the cleaning box; a detachable filter basket disposed inside the cleaning box; and a drive mechanism disposed on the base plate for driving the first rotating rod. The waste chip cleaning device for aluminum alloy drilling provided by this solution achieves efficient collection, sorting, and cleaning of waste chips from the drilling machine, reducing waste chip residue.

Description

Technical Field

[0001] This utility model relates to the field of aluminum alloy processing technology, and in particular to a waste chip cleaning device for aluminum alloy drilling. Background Technology

[0002] Drilling is a crucial and frequent process in the production of aluminum alloy doors and windows, and its precision directly affects the assembly quality and performance of the doors and windows. However, due to the characteristics of aluminum alloy materials, a large amount of metal shavings are generated during the drilling operation. These shavings are hard, irregularly shaped, and easily accumulate on the surface of the drilling machine and in the surrounding gaps.

[0003] Currently, the industry uses manual brushes or brooms to clean debris from drilling machines. However, these methods are ineffective at reaching into machine gaps and corners, leading to long-term accumulation of debris that may scratch the workpiece surface during subsequent processing and affect product quality.

[0004] Therefore, it is necessary to provide a waste chip cleaning device for aluminum alloy drilling to solve the above-mentioned technical problems. Utility Model Content

[0005] This utility model provides a waste chip cleaning device for aluminum alloy drilling, which solves the technical problem mentioned in the background art of the current drilling machine having a large amount of residual debris.

[0006] This utility model is implemented as follows: a waste chip cleaning device for aluminum alloy drilling includes: a base plate on which a cleaning box is fixed; a telescopic pipe fixedly connected to the cleaning box, the chip inlet end of which is fixedly connected to a chip collection hood for collecting waste chips from the drilling machine; a handle fixedly connected to the chip collection hood; a first rotating rod mounted in the cleaning box via a bearing seat, the first rotating rod having a fan blade fixedly attached; a filter plate disposed in the cleaning box; a funnel fixedly installed in the cleaning box; a detachable filter basket disposed in the cleaning box; and a drive mechanism disposed on the base plate for driving the first rotating rod.

[0007] Preferably, the drive mechanism includes: a side plate fixed to the top of the base plate, on which a motor is fixedly mounted; a first transmission rod mounted on the side plate via a bearing seat, the top end of the first transmission rod being fixedly connected to the output shaft of the motor via a coupling; and first bevel teeth respectively fixed to the bottom end of the first transmission rod and the first rotating rod and meshing with each other.

[0008] Preferably, the cleaning box and the base plate are provided with a spraying mechanism for spraying water to reduce dust. The spraying mechanism includes: an annular spray pipe fixed in the cleaning box; a water pump installed on the base plate, the water inlet of the water pump being fixedly connected to the cleaning box through a water pumping pipe; and a water outlet pipe fixedly connected to the water outlet of the water pump, the water outlet of the water outlet pipe being fixedly connected to the annular spray pipe.

[0009] Preferably, the cleaning box is provided with a cleaning mechanism for cleaning the filter plate. The cleaning mechanism includes: a mounting shell fixed inside the cleaning box, a second rotating rod assembled inside the mounting shell via a bearing; a brush plate fixed on the second rotating rod for cleaning the filter plate; a second transmission rod assembled on the cleaning box via a sealed bearing, the bottom end of the second transmission rod being fixed with a second bevel tooth meshing with the second rotating rod; a housing fixed on the cleaning box, a third transmission rod assembled inside the housing via a bearing seat, the third transmission rod being fixed with a third bevel tooth meshing with the first transmission rod; and fourth bevel teeth respectively fixed on the third transmission rod and the second transmission rod and meshing with each other.

[0010] Preferably, a drain pipe is fixedly connected to one side of the cleaning box, and a water valve is provided on the drain pipe.

[0011] Preferably, a bracket is fixedly installed on the top of the cleaning box, and a limiting block for placing the handle bracket is fixedly installed on the bracket.

[0012] Preferably, the cleaning box is fitted with a sealing door via a hinge, the sealing door is equipped with a door lock, and a push handle bracket is fixedly installed on one side of the side plate.

[0013] Compared with related technologies, the waste chip cleaning device for aluminum alloy drilling provided by this utility model has the following beneficial effects:

[0014] The device generates suction by rotating the fan blades on the first rotating rod driven by a motor. The waste chips are then sucked into the cleaning box through the chip collection hood and telescopic pipe. Filter plates and filter baskets filter and collect waste chips of different masses. The annular spray pipe of the spray mechanism sprays water to reduce dust, and the brush plate of the cleaning mechanism cleans the filter plates. Drain pipes and water valves facilitate drainage. The bracket and limit block store the handle frame, and the sealed door facilitates internal maintenance. The push handle frame with casters makes it easy to move. This device achieves efficient absorption, classification, collection, and cleaning of waste chips from the drilling machine, reducing waste chip residue and the risk of scratching the workpiece surface. At the same time, it is easy to operate and maintain, which helps to improve processing efficiency and the working environment. Attached Figure Description

[0015] Figure 1 A schematic diagram of the main structure of a waste chip cleaning device for aluminum alloy drilling provided by this utility model;

[0016] Figure 2 This is a schematic diagram of the front sectional view of the present invention;

[0017] Figure 3 for Figure 2 An enlarged structural diagram of part A shown in the figure;

[0018] Figure 4 This is a schematic diagram of the limiting block in this utility model.

[0019] Reference numerals: 1. Base plate; 2. Cleaning box; 3. Telescopic tube; 4. Chip collection hood; 5. Handle bracket; 6. Support; 7. Limiting block; 8. Filter basket; 9. Funnel; 10. First rotating rod; 11. Fan blade; 12. Side plate; 13. First transmission rod; 14. First bevel gear; 15. Motor; 16. Filter plate; 17. Mounting shell; 18. Second rotating rod; 19. Brush plate; 20. Second transmission rod; 21. Second bevel gear; 22. Shell; 23. Third transmission rod; 24. Third bevel gear; 25. Fourth bevel gear; 26. Annular spray pipe; 27. Water pump; 28. Water suction pipe; 29. ​​Water outlet pipe; 30. Push handle bracket; 31. Drilling machine. Detailed Implementation

[0020] In this document, the term "embodiment" means that a particular feature, structure, or characteristic described in connection with an embodiment may be included in at least one embodiment of this application. The appearance of this phrase in various places throughout the specification does not necessarily refer to the same embodiment, nor is it a separate or alternative embodiment mutually exclusive with other embodiments. It will be explicitly and implicitly understood by those skilled in the art that the embodiments described herein can be combined with other embodiments.

[0021] This utility model provides a waste chip cleaning device for aluminum alloy drilling, such as... Figure 1-4 As shown, the waste chip cleaning device for aluminum alloy drilling includes: a base plate 1, on which a cleaning box 2 is fixed; a telescopic pipe 3 fixedly connected to the cleaning box 2, the chip inlet end of the telescopic pipe 3 being fixedly connected to a chip collection cover 4 for collecting waste chips from the drilling machine 31; a handle frame 5 fixedly on the chip collection cover 4; a first rotating rod 10 mounted in the cleaning box 2 via a bearing seat, on which a fan blade 11 is fixed; a filter plate 16 disposed in the cleaning box 2; a funnel 9 fixedly installed in the cleaning box 2; a detachable filter basket 8 disposed in the cleaning box 2; and a drive mechanism disposed on the base plate 1 for driving the first rotating rod 10.

[0022] In this embodiment, the operator holds the handle frame 5 and adjusts the position of the chip collection cover 4 through the telescopic tube 3 so that the chip collection cover 4 is aligned with the waste chip area of ​​the drilling machine. Then, the operator starts the drive mechanism on the base plate 1. The drive mechanism drives the first rotating rod 10 to rotate, and the fan blade 11 on the first rotating rod 10 rotates accordingly to generate suction, which sucks the waste chip on the machine into the cleaning box 2 through the chip collection cover 4 and the telescopic tube 3.

[0023] After the waste enters the cleaning box 2, under the action of airflow, some of the lighter debris will be carried to the air inlet of the air outlet channel and blocked and filtered by the filter plate 16; the heavier impurities will fall and be guided into the filter basket 8 through the funnel 9, where they will be blocked and collected by the filter basket 8.

[0024] The negative pressure airflow generated by the rotation of the fan blades 11 draws the waste into the cleaning box 2. Compared with manual cleaning, it can absorb waste on the surface of the machine and near the gaps, which helps to reduce waste residue. The filter plate 16 and the filter basket 8 process waste of different masses respectively, which can reduce the amount of waste discharged with the airflow. The filter basket 8 is detachable, which makes it convenient to clean the collected waste. At the same time, the telescopic tube 3 makes it easy to adjust the position of the chip collection hood 4, which is more flexible to use and can reduce the workload of operators.

[0025] In a further preferred embodiment of the present invention, the driving mechanism includes: a side plate 12 fixed to the top of the base plate 1, on which a motor 15 is fixedly mounted; a first transmission rod 13 mounted on the side plate 12 via a bearing seat, the top end of the first transmission rod 13 being fixedly connected to the output shaft of the motor 15 via a coupling; and first bevel teeth 14 fixed to the bottom end of the first transmission rod 13 and the first rotating rod 10 and meshing with each other.

[0026] In this embodiment, when it is necessary to drive the first rotating rod 10 to rotate, the motor 15 on the side plate 12 is started. The output shaft of the motor 15 drives the first transmission rod 13 to rotate through the coupling. The first bevel tooth 14 at the bottom of the first transmission rod 13 rotates accordingly. Since the two first bevel teeth 14 mesh with each other, they will drive the first rotating rod 10 to rotate, thereby causing the fan blade 11 on the first rotating rod 10 to rotate and generate suction.

[0027] When using this drive mechanism, simply controlling the start and stop of the motor 15 is sufficient to control the rotation of the fan blade 11, making operation relatively simple. The power provided by the motor 15 is transmitted to the first rotating rod 10 through the first transmission rod 13 and the first bevel gear 14, thereby driving the fan blade 11 to operate stably. The rotation of the fan blade 11 generates suction, which helps to collect and absorb waste. The meshing transmission of the first bevel gear 14 can effectively transmit the power of the motor 15, making the rotation of the first rotating rod 10 more stable and facilitating continuous waste cleaning.

[0028] In a further preferred embodiment of this utility model, a spraying mechanism is provided on the cleaning box 2 and the base plate 1 for spraying water to reduce dust. The spraying mechanism includes: an annular spray pipe 26 fixed inside the cleaning box 2; a water pump 27 provided on the base plate 1, the water inlet of the water pump 27 being fixedly connected to the cleaning box 2 through a water suction pipe 28; and a water outlet pipe 29 fixedly connected to the water outlet of the water pump 27, the water outlet of the water outlet pipe 29 being fixedly connected to the annular spray pipe 26.

[0029] In this embodiment, during the suction of waste, the water pump 27 on the base plate 1 is started. The water pump 27 draws water from the water storage chamber below the filter basket 8 through the water pumping pipe 28. The water is then transported to the annular spray pipe 26 through the water outlet pipe 29. After being sprayed out from the annular spray pipe 26, the water sprays the air and waste in the cleaning box 2.

[0030] During use, while the device is collecting waste debris, simply turn on the water pump 27 to complete the spraying operation using the water in the water storage chamber. By recycling the water in the water storage chamber below the filter basket 8, the frequency of external water replenishment is reduced. Simultaneous water spraying during waste debris collection reduces dust raised in the cleaning box 2 and lowers the possibility of dust dispersion. Utilizing the water storage chamber below the filter basket 8 facilitates water recycling and reduces water consumption. The water sprayed from the annular nozzle 26 has a wide distribution, which helps to improve the range and effect of dust suppression.

[0031] In a further preferred embodiment of this utility model, the cleaning box 2 is provided with a cleaning mechanism for cleaning the filter plate 16. The cleaning mechanism includes: a mounting shell 17 fixed in the cleaning box 2, a second rotating rod 18 mounted in the mounting shell 17 via a bearing; a brush plate 19 fixed on the second rotating rod 18 for cleaning the filter plate 16; a second transmission rod 20 mounted on the cleaning box 2 via a sealed bearing, the bottom end of the second transmission rod 20 being fixed with a second bevel tooth 21 that meshes with the second rotating rod 18; a housing 22 fixed in the cleaning box 2, a third transmission rod 23 mounted in the housing 22 via a bearing seat, the third transmission rod 23 being fixed with a third bevel tooth 24 that meshes with the first transmission rod 13; and a fourth bevel tooth 25 fixed on the third transmission rod 23 and the second transmission rod 20 respectively and meshing with each other.

[0032] In this embodiment, when the first transmission rod 13 rotates, its third bevel tooth 24 drives the third bevel tooth 24 on the third transmission rod 23 inside the housing 22 to rotate. The third transmission rod 23 rotates accordingly, and its fourth bevel tooth 25 at its end drives the fourth bevel tooth 25 on the second transmission rod 20 to rotate. After the second transmission rod 20 rotates, it drives the second bevel tooth 21 on the second rotating rod 18 inside the mounting housing 17 to rotate through the second bevel tooth 21 at its bottom end. The second rotating rod 18 then drives the brush plate 19 to rotate, cleaning the filter plate 16. The brush plate 19 can clean the filter plate 16 by means of the rotation of the first transmission rod 13, and the operation is synchronized with the process of the device sucking up waste. The device can clean the filter plate 16 while sucking up waste, reducing the debris attached to the filter plate 16 and avoiding blockage that affects the air outlet. The power transmission is achieved through the transmission of multiple bevel teeth, so that the brush plate 19 can operate stably and ensure the cleaning effect.

[0033] In a further preferred embodiment of this utility model, a drain pipe is fixedly connected to one side of the cleaning box 2, and a water valve is provided on the drain pipe.

[0034] In this embodiment, when the water in the cleaning tank 2 needs to be drained, the operator can open the water valve on the drain pipe, and the water in the cleaning tank 2 will flow out through the drain pipe. After draining is complete, closing the water valve will stop the water flow.

[0035] In a further preferred embodiment of the present invention, a bracket 6 is fixedly installed on the top of the cleaning box 2, and a limiting block 7 for placing the handle bracket 5 is fixedly installed on the bracket 6.

[0036] In this embodiment, when the chip collection cover 4 is not needed, the operator can place the handle 5 inside the limiting block 7 on the bracket 6. The limiting block 7 will restrict the handle 5 and prevent it from moving at will.

[0037] In a further preferred embodiment of this utility model, a sealing door is mounted on the cleaning box 2 via a hinge, and a door lock is provided on the sealing door. A push handle bracket 30 is fixedly installed on one side of the side plate 12.

[0038] In this embodiment, when it is necessary to process or repair components such as the filter basket 8 and filter plate 16 inside the cleaning box 2, the operator can open the door lock on the sealing door and turn the hinge to open the sealing door; after the operation is completed, the sealing door can be closed and the door lock locked. When moving the device, the operator can hold the push handle 30 on one side of the side plate 12 and use the casters at the bottom of the base plate 1 to move the device.

[0039] In summary, compared with related technologies, this device, driven by motor 15 to rotate the fan blades 11 on the first rotating rod 10 to generate suction, draws waste chips into the cleaning box 2 through the chip collection hood 4 and telescopic pipe 3. Filter plates 16 and filter baskets 8 filter and collect waste chips of different masses respectively. The annular spray pipe 26 of the spraying mechanism sprays water to reduce dust, the brush plate 19 of the cleaning mechanism cleans the filter plate 16, the drain pipe and water valve facilitate drainage, the bracket 6 and limit block 7 store the handle frame 5, the sealed door facilitates internal maintenance, and the push handle frame 30 with casters facilitates movement. This device as a whole achieves efficient absorption, classification, collection, and cleaning of waste chips from the drilling machine, reduces waste chip residue, lowers the risk of scratching the workpiece surface, and is relatively convenient to operate and maintain, which helps to improve processing efficiency and improve the working environment.

[0040] It is worth noting that the circuits, electronic components, and modules involved in this utility model are all existing technologies, which can be fully implemented by those skilled in the art, and need not be elaborated upon. The content protected by this utility model does not involve any improvement to the software and methods.

[0041] It should be understood, in the several embodiments provided in this application, that the disclosed apparatus may be implemented in other ways.

[0042] The above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit the scope of protection of this utility model. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on these embodiments, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model. Although this utility model has been described in detail with reference to the above embodiments, those skilled in the art can still combine, add, delete, or otherwise adjust the features of the various embodiments of this utility model according to the circumstances without conflict or creative effort, thereby obtaining different technical solutions that do not fundamentally depart from the concept of this utility model. These technical solutions are also within the scope of protection of this utility model.

Claims

1. A waste chip cleaning device for aluminum alloy drilling, characterized in that, include: A base plate, on which a cleaning box is fixed; A telescopic pipe is fixedly connected to the cleaning box, and a chip collection hood is fixedly connected to the chip inlet end of the telescopic pipe for collecting waste chips on the drilling machine platform. A handle bracket fixed to the chip collection cover; A first rotating rod is assembled inside the cleaning box via a bearing housing, and a fan blade is fixed on the first rotating rod. Filter plates installed inside the cleaning box; The funnel is fixedly installed inside the cleaning box; A removable filter basket is installed inside the cleaning box; A drive mechanism is mounted on the base plate to drive the first rotating rod.

2. The waste chip cleaning device for aluminum alloy drilling as described in claim 1, characterized in that, The drive mechanism includes: A side plate fixed to the top of the base plate, on which a motor is fixedly mounted; The first transmission rod is mounted on the side plate via a bearing housing, and the top end of the first transmission rod is fixedly connected to the output shaft of the motor via a coupling. The first bevel teeth are respectively fixed to the bottom end of the first transmission rod and the first rotating rod and mesh with each other.

3. The waste chip cleaning device for aluminum alloy drilling as described in claim 1, characterized in that, The cleaning box and the base plate are equipped with a spraying mechanism for spraying water to suppress dust. The spraying mechanism includes: An annular nozzle fixed inside the cleaning box; The water pump is installed on the base plate, and the water inlet of the water pump is fixedly connected to the cleaning box through a water pumping pipe; A water outlet pipe is fixedly connected to the water outlet end of the water pump, and the water outlet end of the water outlet pipe is fixedly connected to the annular spray pipe.

4. The waste chip cleaning device for aluminum alloy drilling as described in claim 2, characterized in that, The cleaning box is equipped with a cleaning mechanism for cleaning the filter plate, the cleaning mechanism comprising: A mounting shell fixed inside the cleaning box, wherein a second rotating rod is assembled inside the mounting shell via a bearing; A brush plate fixed to the second rotating rod is used to clean the filter plate; The second transmission rod is mounted on the cleaning box via a sealed bearing, and the bottom end of the second transmission rod is fixed with a second bevel tooth that meshes with the second rotating rod. A housing fixed to the cleaning box, wherein a third transmission rod is assembled inside the housing via a bearing seat, and the third transmission rod and the first transmission rod are fixed with a third bevel tooth that meshes with each other; The fourth bevel teeth are fixed to the third transmission rod and the second transmission rod respectively and mesh with each other.

5. The waste chip cleaning device for aluminum alloy drilling as described in claim 1, characterized in that, A drain pipe is fixedly connected to one side of the cleaning box, and a water valve is installed on the drain pipe.

6. The waste chip cleaning device for aluminum alloy drilling as described in claim 1, characterized in that, A bracket is fixedly installed on the top of the cleaning box, and a limiting block for placing the handle bracket is fixedly installed on the bracket.

7. The waste chip cleaning device for aluminum alloy drilling as described in claim 2, characterized in that, The cleaning box is fitted with a sealing door via a hinge, and the sealing door is equipped with a door lock. A push handle bracket is fixedly installed on one side of the side plate.

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