High-transmittance ultra-white photovoltaic glass bubble detection device

Abstract

The utility model discloses a high-transmittance ultra-white photovoltaic glass bubble detection device, which belongs to the technical field of glass manufacturing, and is characterized by comprising a transmission frame, the top of the transmission frame is in bolted connection with a detection box, the inner wall of the detection box is provided with a lifting frame assembly, the bottom of the lifting frame assembly is provided with a threaded rod, and the threaded rod is connected with the transmission frame. The surface of the threaded rod is in threaded connection with a detection mechanism, so that the problems that most of existing high-transmittance ultra-white photovoltaic glass bubble detection devices are difficult to flexibly adapt to glass with different thicknesses and specifications, the position and height of the detection mechanism are inconvenient to adjust, the comprehensiveness and accuracy of detection are easily influenced, and meanwhile, the detection efficiency is greatly improved are solved. The problems that dust, impurities and the like on the surface of glass easily interfere with the detection process, most detection devices at present lack effective pre-cleaning structures, so that the detection precision is low, misjudgment is easily caused, and the quality control and the production efficiency of glass products are affected are solved.

Description

Technical Field

[0001] This utility model relates to the field of glass manufacturing technology, and in particular to a bubble detection device for high-transmittance ultra-white photovoltaic glass. Background Technology

[0002] The high-transmittance ultra-white photovoltaic glass bubble detection device is a specialized device for detecting the presence of bubbles inside high-transmittance ultra-white photovoltaic glass. It utilizes optical imaging, ultrasonic detection, or other physical principles to perform a comprehensive scan of the photovoltaic glass, accurately identifying parameters such as the location, size, and number of bubbles inside the glass. Through signal processing and analysis technology, the detection results are presented in an intuitive form, such as a display screen or data report output, to promptly identify glass quality problems, ensure the production quality and performance of high-transmittance ultra-white photovoltaic glass, and meet the stringent quality requirements of the photovoltaic industry.

[0003] In the production of laminated glass, an adhesive film needs to be placed between two sheets of glass. If the quality of the laminated glass is not up to standard, air bubbles may appear in the middle of the interlayer after a period of use.

[0004] An existing patent (publication number: CN217688659U) discloses a device for detecting air bubbles in laminated glass. The device includes a rectangular water tank, an electric heater located at the bottom of the rectangular water tank, an isolation frame placed inside the rectangular water tank, and a support base located at the bottom of the rectangular water tank to support the isolation frame. The isolation frame includes a cuboid frame, a perforated plate at the bottom of the frame, and partitions parallel to each other inside the frame for isolating glass plates. A limiting plate that mates with the inner wall of the rectangular water tank is located on the upper part of the outer side of the frame. This novel device for detecting air bubbles in laminated glass can boil the laminated glass. If the quality of the adhesive layer inside the laminated glass is substandard, boiling can cause air bubbles in the adhesive layer to overflow, thereby achieving the purpose of detecting whether the lamination quality of the laminated glass is up to standard.

[0005] To address the aforementioned issues, existing patents offer solutions. However, most existing high-transmittance ultra-white photovoltaic glass bubble detection devices are difficult to adapt flexibly to glass of different thicknesses and specifications. The position and height of the detection mechanism are inconvenient to adjust, which can easily affect the comprehensiveness and accuracy of the detection. At the same time, dust and impurities on the glass surface can easily interfere with the detection process. Currently, most detection devices lack an effective pre-cleaning structure, resulting in low detection accuracy and a tendency to make misjudgments, which affects the control of glass product quality and production efficiency.

[0006] To address this, a high-transmittance ultra-white photovoltaic glass bubble detection device is proposed. Utility Model Content

[0007] The purpose of this invention is to provide a bubble detection device for high-transmittance ultra-white photovoltaic glass. This device addresses the shortcomings of existing high-transmittance ultra-white photovoltaic glass bubble detection devices, which are often difficult to adapt flexibly to glass of different thicknesses and specifications. The inconvenience in adjusting the position and height of the detection mechanism can affect the comprehensiveness and accuracy of the detection. Furthermore, dust and impurities on the glass surface can easily interfere with the detection process. Currently, most detection devices lack an effective pre-cleaning structure, resulting in low detection accuracy and a tendency to make misjudgments, which affects the control of glass product quality and production efficiency.

[0008] To achieve the above objectives, this utility model provides the following technical solution: a high-transmittance ultra-white photovoltaic glass bubble detection device, comprising a transmission frame, a detection box bolted to the top of the transmission frame, a lifting frame assembly provided on the inner wall of the detection box, a threaded rod provided at the bottom of the lifting frame assembly, a detection mechanism threadedly connected to the surface of the threaded rod, a cleaning assembly provided at the top and bottom of the transmission frame, and an air jet assembly provided at the top and bottom of the transmission frame.

[0009] The detection mechanism includes a movable frame, a controller, and an optical sensor assembly. The top of the optical sensor assembly is bolted to the bottom of the controller, and the top of the controller is bolted to the bottom of the movable frame.

[0010] Preferably, the top and bottom of the transmission frame are provided with support plates, and an electric lifting rod is bolted to the side of the support plate near the jet assembly.

[0011] Preferably, a connecting frame is bolted to the side of the electric lifting rod near the jet assembly, and the connecting frame is fixedly connected to the jet assembly on the side near the jet assembly.

[0012] Preferably, a connecting block is bolted to the left side of the connecting frame, and a vacuum cleaner frame is bolted to the left side of the connecting block.

[0013] Preferably, a dust collection structure is placed on the rear side of the transmission frame, and a connecting pipe is fixedly connected to the top of the dust collection structure. The front side of the connecting pipe is fixedly connected to the rear side of the dust collection frame.

[0014] Preferably, the top and bottom of the transmission frame are bolted with connecting frames, and the cleaning assembly is bolted with an electric telescopic rod on the side near the connecting frame, and the side of the electric telescopic rod near the connecting frame is bolted to the connecting frame.

[0015] Preferably, the inner wall of the testing box is bolted with a connecting plate, and the bottom of the connecting plate is bolted to the top of the lifting frame assembly.

[0016] Preferably, a maintenance assembly is snapped onto the inner wall of the testing box, and a handle assembly is bolted to the top of the maintenance assembly.

[0017] Compared with the prior art, the beneficial effects of this utility model are:

[0018] 1. This application, by setting up a detection mechanism, uses a detection box fixed to the top of the transmission frame during use. A lifting frame assembly is installed on the inner wall of the detection box, which, together with the threaded rod at the bottom and the threaded connection detection mechanism, can flexibly adjust the height and position of the detection mechanism. This allows the optical sensor assembly to detect high-transmittance ultra-white photovoltaic glass at different heights and positions, adapting to the detection needs of glass of different thicknesses and specifications. This effectively improves the versatility and applicability of the detection device. The optical sensor assembly and controller are a Baslerac A2500-14gm industrial camera paired with a Schneider Xenoplan 1.9 / 12 lens. When light passes through the glass, the industrial camera captures images by utilizing the refraction and scattering phenomena caused by the difference in refractive index between the bubbles inside the glass and the glass matrix. The image processing algorithm analyzes grayscale or color anomalies to determine the position and size of the bubbles, effectively improving the versatility and applicability of the detection mechanism and ensuring the accuracy and comprehensiveness of the detection work.

[0019] 2. This application incorporates a cleaning component and an air jet component. During use, the air jet component performs pre-air jet cleaning, which facilitates the rapid removal of dust and impurities from the surface of the high-transmittance ultra-white photovoltaic glass. Subsequently, the cleaning component performs cleaning, which effectively removes dust and impurities from the glass surface, reduces interference from impurities on the detection of the optical sensor component, improves detection accuracy, and lowers the false judgment rate caused by impurities, thereby enhancing detection efficiency and the reliability of glass product quality control. Attached Figure Description

[0020] Figure 1 This is an overall structural diagram of the high-transmittance ultra-white photovoltaic glass bubble detection device of this utility model;

[0021] Figure 2 This is a structural diagram of the maintenance component of this utility model;

[0022] Figure 3 This is a structural diagram of the lifting frame assembly of this utility model;

[0023] Figure 4 This is a structural diagram of the testing mechanism of this utility model;

[0024] Figure 5 This is a structural diagram of the electric telescopic rod of this utility model;

[0025] Figure 6 This is a structural diagram of the dust collector holder of this utility model;

[0026] Figure 7 This is a structural diagram of the jet assembly of this utility model.

[0027] In the diagram, 1. Transmission frame; 2. Detection mechanism; 201. Movable frame; 202. Controller; 203. Optical sensor assembly; 3. Detection box; 4. Lifting frame assembly; 5. Threaded rod; 6. Cleaning assembly; 7. Air jet assembly; 8. Support plate; 9. Electric lifting rod; 10. Connecting frame; 11. Connecting block; 12. Vacuum suction frame; 13. Vacuum suction structure; 14. Connecting pipe; 15. Connecting frame; 16. Electric telescopic rod; 17. Connecting plate; 18. Maintenance assembly; 19. Handle assembly. Detailed Implementation

[0028] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0029] Please see Figures 1-7 The present invention provides the following technical solution:

[0030] A high-transmittance ultra-white photovoltaic glass bubble detection device includes a transmission frame 1, a detection box 3 bolted to the top of the transmission frame 1, a lifting frame assembly 4 provided on the inner wall of the detection box 3, a threaded rod 5 provided at the bottom of the lifting frame assembly 4, a detection mechanism 2 threadedly connected to the surface of the threaded rod 5, a cleaning assembly 6 provided at the top and bottom of the transmission frame 1, and an air jet assembly 7 provided at the top and bottom of the transmission frame 1.

[0031] The detection mechanism 2 includes a movable frame 201, a controller 202, and an optical sensor assembly 203. The top of the optical sensor assembly 203 is bolted to the bottom of the controller 202, and the top of the controller 202 is bolted to the bottom of the movable frame 201.

[0032] In this embodiment: By setting up a detection mechanism 2, which is fixed to the top of the transmission frame 1 via a detection box 3 during use, and a lifting frame assembly 4 is set on the inner wall of the detection box 3, together with the threaded rod 5 at the bottom and the threaded connection of the detection mechanism 2, the height and position of the detection mechanism 2 can be flexibly adjusted, so that the optical sensor assembly 203 can detect high-transmittance ultra-white photovoltaic glass at different heights and positions, adapting to the detection needs of glass of different thicknesses and specifications, effectively improving the versatility and applicability of the detection device. The optical sensor assembly 203 and controller 202 are of the Baslerac A2500-14gm industrial camera paired with a Schneider Xenoplan 1.9 / 12 lens. When light passes through the glass, it utilizes the internal air of the glass to detect the light. The refraction and scattering of light caused by the difference in refractive index between the bubble and the glass substrate are captured by an industrial camera. The image processing algorithm analyzes the grayscale or color anomalies to determine the location and size of the bubble, effectively improving the versatility and applicability of the detection mechanism 2 and ensuring the accuracy and comprehensiveness of the detection work. By setting up a cleaning component 6 and an air jet component 7, the air jet component 7 is used for pre-air jet cleaning to quickly blow away dust and impurities on the surface of the high-transmittance ultra-white photovoltaic glass. Then, the cleaning component 6 is used for cleaning, which can effectively remove dust and impurities from the glass surface, reduce the interference of impurities on the detection of the optical sensor component 203, improve the detection accuracy, and reduce the false judgment rate caused by impurities, thereby improving the detection efficiency and the reliability of glass product quality control.

[0033] Specifically, such as Figure 6 As shown, support plates 8 are provided at the top and bottom of the transmission frame 1, and an electric lifting rod 9 is bolted to the side of the support plate 8 near the jet assembly 7.

[0034] Specifically, such as Figure 7 As shown, a connecting frame 10 is bolted to the side of the electric lifting rod 9 near the jet assembly 7, and the connecting frame 10 is fixedly connected to the jet assembly 7 on the side near the jet assembly 7.

[0035] Specifically, such as Figure 6 As shown, a connecting block 11 is bolted to the left side of the connecting frame 10, and a vacuum cleaner frame 12 is bolted to the left side of the connecting block 11.

[0036] In this embodiment: the support plate 8 is fixed to the position of the electric lifting rod 9, which facilitates the subsequent height adjustment of the connecting frame 15 by the electric lifting rod 9, and the subsequent air jet cleaning by the air jet assembly 7 driven by the connecting frame 10. Then, the connecting block 11 is fixed to the position of the dust collection frame 12, which facilitates the subsequent lifting and lowering of the dust collection frame 12 by the connecting frame 10. When the air jet assembly 7 performs air jet cleaning, the dust collection frame 12 will collect dust to ensure a clean processing environment, avoid secondary pollution, further improve the cleanliness of the glass surface, and provide better conditions for subsequent accurate testing.

[0037] Specifically, such as Figure 1 , Figure 6 As shown, a dust collection structure 13 is placed on the rear side of the transmission rack 1, and a connecting pipe 14 is fixedly connected to the top of the dust collection structure 13. The front side of the connecting pipe 14 is fixedly connected to the rear side of the dust collection rack 12.

[0038] Specifically, such as Figure 5 As shown, the top and bottom of the transmission frame 1 are both bolted with connecting frames 15, and the cleaning component 6 is bolted with an electric telescopic rod 16 on the side near the connecting frame 15. The side of the electric telescopic rod 16 near the connecting frame 15 is bolted to the connecting frame 15.

[0039] In this embodiment: the dust collection frame 12 is connected to the dust collection structure 13 via the connecting pipe 14, which facilitates subsequent output through the dust collection structure 13 and facilitates the collection of dust by driving the connecting pipe 14 and the dust collection frame 12. Then, the position of the connecting frame 15 and the electric telescopic rod 16 is fixed, which facilitates the subsequent height adjustment of the cleaning component 6 by driving the electric telescopic rod 16. This ensures that the cleaning component 6 maintains a suitable contact state with the glass surface, thereby more efficiently removing dust and impurities from the glass surface, improving the cleaning effect and adaptability to different types of glass, and reducing detection interference caused by impurities.

[0040] Specifically, such as Figure 3 As shown, a connecting plate 17 is bolted to the inner wall of the testing box 3, and the bottom of the connecting plate 17 is bolted to the top of the lifting frame assembly 4.

[0041] Specifically, such as Figure 2 As shown, the inner wall of the test box 3 is fitted with a maintenance component 18, and the top of the maintenance component 18 is bolted with a handle component 19.

[0042] In this embodiment: the connecting plate 17 is bolted to the inner wall of the detection box 3 and connected to the top of the lifting frame assembly 4, which can enhance the stability and installation firmness of the lifting frame assembly 4, ensure the smooth operation of the detection mechanism 2 during the lifting process, and improve the detection accuracy. The inner wall of the detection box 3 is snapped with the maintenance assembly 18 and equipped with a handle assembly 19, which makes it convenient for staff to quickly open the maintenance assembly 18 to inspect and repair the inside when the equipment malfunctions or needs maintenance, reduce equipment downtime, and improve the maintainability and efficiency of the equipment.

[0043] Working Principle: During the use of the transmission frame 1, a detection mechanism 2 is set up. During use, the detection box 3 is fixed to the top of the transmission frame 1, and a lifting frame assembly 4 is installed on the inner wall of the detection box 3. Together with the threaded rod 5 at the bottom and the threaded connection of the detection mechanism 2, the height and position of the detection mechanism 2 can be flexibly adjusted. This allows the optical sensor assembly 203 to detect high-transmittance ultra-white photovoltaic glass at different heights and positions, adapting to the detection needs of glass of different thicknesses and specifications, effectively improving the versatility and applicability of the detection device. The optical sensor assembly 203 and controller 202 are a Baslerac A2500-14gm industrial camera paired with a Schneider Xenoplan 1.9 / 12 lens. When light passes through the glass, it utilizes... The refraction and scattering of light caused by the difference in refractive index between the air bubbles inside the glass and the glass matrix are captured by an industrial camera. The image processing algorithm analyzes the grayscale or color anomalies to determine the location and size of the air bubbles, effectively improving the versatility and applicability of the inspection mechanism 2 and ensuring the accuracy and comprehensiveness of the inspection work. By setting up a cleaning component 6 and an air jet component 7, the air jet component 7 is used for pre-air jet cleaning to quickly blow away dust and impurities on the surface of the high-transmittance ultra-white photovoltaic glass. Then, the cleaning component 6 is used for cleaning, which can effectively remove dust and impurities from the glass surface, reduce the interference of impurities on the detection of the optical sensor component 203, improve the detection accuracy, and reduce the false judgment rate caused by impurities, thereby improving the detection efficiency and the reliability of glass product quality control.

[0044] The above are merely preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A high-transmittance ultra-white photovoltaic glass bubble detection device, comprising a transmission frame (1), characterized in that: The top of the transmission frame (1) is bolted with a detection box (3), the inner wall of the detection box (3) is provided with a lifting frame assembly (4), the bottom of the lifting frame assembly (4) is provided with a threaded rod (5), the surface of the threaded rod (5) is threaded with a detection mechanism (2), the top and the top of the transmission frame (1) are both provided with a cleaning assembly (6), and the top and the top of the transmission frame (1) are both provided with an air jet assembly (7). The detection mechanism (2) includes a movable frame (201), a controller (202) and an optical sensor assembly (203). The top of the optical sensor assembly (203) is bolted to the bottom of the controller (202), and the top of the controller (202) is bolted to the bottom of the movable frame (201).

2. The high-transmittance ultra-white photovoltaic glass bubble detection device according to claim 1, characterized in that: The top and bottom of the transmission frame (1) are provided with support plates (8), and an electric lifting rod (9) is bolted to the side of the support plate (8) near the jet assembly (7).

3. The high-transmittance ultra-white photovoltaic glass bubble detection device according to claim 2, characterized in that: The electric lifting rod (9) is bolted to a connecting frame (10) on the side near the jet assembly (7), and the connecting frame (10) is fixedly connected to the jet assembly (7) on the side near the jet assembly (7).

4. The bubble detection device for high-transmittance ultra-white photovoltaic glass according to claim 3, characterized in that: A connecting block (11) is bolted to the left side of the connecting frame (10), and a vacuum cleaner frame (12) is bolted to the left side of the connecting block (11).

5. The bubble detection device for high-transmittance ultra-white photovoltaic glass according to claim 1, characterized in that: A dust-collecting structure (13) is placed on the rear side of the transmission rack (1), and a connecting pipe (14) is fixedly connected to the top of the dust-collecting structure (13). The front side of the connecting pipe (14) is fixedly connected to the rear side of the dust-collecting rack (12).

6. The bubble detection device for high-transmittance ultra-white photovoltaic glass according to claim 1, characterized in that: The top and bottom of the transmission frame (1) are both bolted with connecting frames (15), and the cleaning component (6) is bolted with an electric telescopic rod (16) on the side near the connecting frame (15). The side of the electric telescopic rod (16) near the connecting frame (15) is bolted to the connecting frame (15).

7. The bubble detection device for high-transmittance ultra-white photovoltaic glass according to claim 1, characterized in that: The inner wall of the testing box (3) is bolted with a connecting plate (17), and the bottom of the connecting plate (17) is bolted to the top of the lifting frame assembly (4).

8. The bubble detection device for high-transmittance ultra-white photovoltaic glass according to claim 1, characterized in that: The inner wall of the testing box (3) is fitted with a maintenance assembly (18), and the top of the maintenance assembly (18) is bolted with a handle assembly (19).

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