A bamboo weaving industrial auxiliary device

Abstract

This utility model discloses an auxiliary device for bamboo weaving industry, including a workbench, a support plate, a drive system, several drive rods, a rotating roller, a clamping assembly, and a control system. The support plate is disposed on the workbench and has several first channels and several second channels arranged adjacent to each other. In the direction from the first channel to the second channel, the projection of the several first channels falls on the several second channels. Each drive rod is connected to the drive system and has a third channel, which is disposed within a second channel. The rotating roller is rotatably mounted on the workbench and connected to the drive system. The clamping assembly is mounted on the rotating roller. The control system is electrically connected to the drive system. This auxiliary device for bamboo weaving industry can clamp one end of the longitudinal bamboo strips, automatically control the vertical staggering of the longitudinal bamboo strips, reduce the labor intensity of workers, increase the weaving speed, and achieve a high yield of bamboo woven products. It can also roll up the completed bamboo woven products for convenient subsequent handling.

Description

Technical Field

[0001] This utility model relates to the field of bamboo weaving technology, and in particular to an auxiliary device for bamboo weaving industry. Background Technology

[0002] Bamboo weaving is a handicraft that involves splitting bamboo into strips or strands and weaving them into various utensils and handicrafts. Craft bamboo weaving not only has great practical value but also a profound historical heritage. Its unique environmental protection, energy saving, and practicality are widely used in people's daily production and life.

[0003] In existing hand-woven bamboo techniques, workers first lay out several vertical bamboo strips, then use a wooden board to press one end of each strip down. They then manually pick up the strips to create a staggered arrangement, and next, add horizontal bamboo strips and push them together. Due to limitations in tools, workers sometimes even need to step on the wooden board to press down one end of the vertical strips while weaving.

[0004] The existing handmade bamboo weaving techniques are relatively slow, require high labor intensity, and are highly dependent on the worker's skill level. Even skilled workers often make mistakes in the weaving pattern. Summary of the Invention

[0005] The main objective of this invention is to provide an auxiliary device for the bamboo weaving industry to solve the technical problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model proposes an auxiliary device for bamboo weaving industry, comprising: Workbench; A support plate is provided on the workbench and has a plurality of first channels and a plurality of second channels. The plurality of first channels and the plurality of second channels are arranged adjacent to each other. In the direction from the first channel to the second channel, the projection of the plurality of first channels falls on the plurality of second channels. Drive system; A plurality of drive rods, one end of which is connected to the drive system, and the other end of which is housed in a plurality of second channels and has a third channel. The drive system is used to drive the plurality of drive rods to move in the direction from the support plate to the worktable. A rotating roller is rotatably mounted on the worktable and connected to the drive system, and is disposed opposite to the support plate; A clamping assembly, which is mounted on the rotating roller; A control system, which is electrically connected to the drive system.

[0007] In an optional embodiment, the worktable is further provided with a clearance groove, and the projection of the rotating roller in the direction from the rotating roller to the worktable falls on the clearance groove.

[0008] In an optional embodiment, the clamping assembly includes a clamping rod and two screws. The clamping rod is mounted on the rotating roller by the two screws, which are respectively located at both ends of the rotating roller.

[0009] In an optional embodiment, the bamboo weaving industrial auxiliary device further includes two mounting bases, which are mounted on the workbench and disposed opposite to the support plate; The drive system includes a first drive component, a second drive component, two bearings, two drive shafts, and two first couplings. The two bearings are respectively mounted on two mounting bases, and the two drive shafts are respectively mounted on the two bearings. The two ends of one first coupling are respectively connected to one drive shaft and one end of the rotating roller, and the two ends of the other first coupling are respectively connected to another drive shaft and the other end of the rotating roller. The output shaft of the second drive component is connected to one drive shaft.

[0010] In an optional embodiment, the drive system further includes a mounting rod and a second coupling, wherein the second drive member is mounted on a mounting base via the mounting rod, and the two ends of the second coupling are respectively connected to a transmission shaft and the output shaft of the second drive member.

[0011] In an optional embodiment, the drive system further includes a connecting rod that connects one end of a plurality of drive rods and to the output shaft of the first drive member.

[0012] In an alternative embodiment, a bamboo weaving industrial auxiliary device further includes four support columns installed on one side of the workbench opposite to the support plate.

[0013] In an optional embodiment, the control system includes a controller, a first button, a second button, and a third button, wherein the controller is electrically connected to a first drive, a second drive, the first button, the second button, and the third button, respectively. The first button is used to control the operation of the first drive component, the second button is used to control the operation of the second drive component, and the third button is an emergency stop button.

[0014] In an optional embodiment, the control system further includes a pad, the pad and the controller are mounted on the workbench, and the first button, the second button and the third button are mounted on the pad. Compared with the prior art, the present invention has the following technical effects: This utility model of a bamboo weaving industrial auxiliary device can clamp one end of the longitudinal bamboo strips, eliminating the need for workers to spend extra effort fixing the longitudinal bamboo strips during weaving, and eliminating the need for manual picking up of the longitudinal bamboo strips to prevent them from becoming misaligned. This reduces the workload for workers and increases weaving speed. The weaving pattern is less prone to errors, resulting in a high yield of bamboo woven products. It can also wind up the finished bamboo woven products, facilitating subsequent handling. Attached Figure Description

[0015] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on the structures shown in these drawings without creative effort.

[0016] Figure 1 This is a schematic diagram of the structure of an auxiliary device for bamboo weaving industry according to this utility model; Figure 2 This is a top view of an auxiliary device for bamboo weaving industry according to this utility model; Figure 3 for Figure 2 A cross-sectional view along the AA direction; Figure 4 for Figure 2 A cross-sectional view along the BB direction.

[0017] Explanation of icon numbers: 100 Bamboo weaving industrial auxiliary equipment 401 Third Channel 1 workbench 5 Rotating roller 101 Safe slot 6 Clamping assembly 2 support plate 601 Clamping rod 201 First Channel 602 screw 202 Second Channel 7 control system 3 drive system 701 controller 301 First driving component 702 First button 302 Second drive unit 703 Second button 303 bearings 704 Third button 304 transmission shaft 705 pad 305 First coupling 8 Mounting base 306 Mounting rod 9 Support column 307 Second coupling 200 First bamboo strip 308 Connecting rod 300 Second bamboo strip 4 drive lever 400 Third bamboo strip The realization of the purpose, functional features and advantages of this utility model will be further explained in conjunction with the embodiments and with reference to the accompanying drawings. Detailed Implementation

[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0019] It should be noted that all directional indicators (such as up, down, left, right, front, back, etc.) in this utility model embodiment are only used to explain the relative positional relationship and movement of each component in a certain specific posture (as shown in the figure). If the specific posture changes, the directional indicator will also change accordingly.

[0020] Furthermore, the use of terms such as "first" and "second" in this utility model is for descriptive purposes only and should not be construed as indicating or implying their relative importance or implicitly specifying the number of technical features indicated. Therefore, a feature defined as "first" or "second" may explicitly or implicitly include at least one of that feature. Additionally, the technical solutions of the various embodiments can be combined with each other, but only on the basis of being achievable by those skilled in the art. When the combination of technical solutions is contradictory or impossible to implement, such a combination of technical solutions should be considered non-existent and not within the scope of protection claimed by this utility model.

[0021] Reference Figures 1-4 This utility model proposes an auxiliary device 100 for bamboo weaving industry.

[0022] In this embodiment of the utility model, the bamboo weaving industrial auxiliary device 100 includes a workbench 1, a support plate 2, a drive system 3, several drive rods 4, a rotating roller 5, a clamping assembly 6, and a control system 7.

[0023] The support plate 2 is mounted on the workbench 1 and has several first channels 201 and several second channels 202 passing through it. The first channels 201 and several second channels 202 are arranged adjacent to each other. In the direction from the first channel 201 to the second channel 202, the projection of the first channel 201 falls on the second channel 202. The drive system 3 includes a first drive member 301 and a second drive member 302. One end of several drive rods 4 is connected to the output shaft of the first drive member 301, and the other end is housed in several second channels 202 and has a third channel 401, and can move relative to the support plate 2. The first drive member 301 is used to drive the several drive rods 4 to move in the direction from the support plate 2 to the workbench 1. The rotating roller 5 is rotatably mounted on the workbench 1 and connected to the output shaft of the second drive member 302, and is arranged opposite to the support plate 2. The clamping assembly 6 is mounted on the rotating roller 5. The control system 7 is electrically connected to the drive system 3.

[0024] Specifically, several first channels 201 and several second channels 202 pass through the support plate 2 in the direction of bamboo strip conveying, i.e., from the support plate 2 to the rotating roller 5. In the direction from the worktable 1 to the support plate 2, several second channels 202 pass through one side of the support plate 2 opposite to the worktable 1, so that several drive rods 4 can pass through and be accommodated within the several second channels 202. Several third channels 401 pass through several drive rods 4 in the direction of bamboo strip conveying, i.e., from the support plate 2 to the rotating roller 5.

[0025] One end of each of the first bamboo strips 200 is fixed to the clamping assembly 6, and the other end is respectively housed in one of the first channels 201, and can extend through the first channels 201 to the outside of the first channels 201. One end of each of the second bamboo strips 300 is fixed to the clamping assembly 6, and the other end is respectively housed in one of the third channels 401, and can extend through the third channels 401 to the outside of the third channels 401, and can move relative to the drive rod 4.

[0026] The control system 7 controls the first driving component 301 to drive several driving rods 4 to reciprocate in the direction from the support plate 2 to the worktable 1, thereby causing several second bamboo strips 300 to reciprocate in the same direction. This causes the second bamboo strips 300 to move back and forth to both sides of several first bamboo strips 200, meaning the second bamboo strips 300 intersect and stagger with the first bamboo strips 200. Each time the second bamboo strips 300 intersect with the first bamboo strips 200, the worker places a third bamboo strip 400 between them, thus completing the bamboo weaving process. The first bamboo strips 200 and second bamboo strips 300 are longitudinal bamboo strips, and the third bamboo strip 400 is a transverse bamboo strip.

[0027] The first driving component 301 is either a cylinder or a hydraulic cylinder, and the second driving component 302 is either a motor, a stepper motor, or a servo motor.

[0028] The control system 7 controls the second drive component 302 to drive the rotating roller 5 to rotate, so as to roll up the woven bamboo products, making it easier to transport the bamboo products and also preventing the bamboo products from taking up too much space.

[0029] In one embodiment of this utility model, the number of the first channel 201 and the first bamboo strip 200 are both four, and the number of the second channel 202, the second bamboo strip 300, and the drive rod 4 are both three.

[0030] Please refer to Figure 1 and Figure 2 In one embodiment of this utility model, the workbench 1 is further provided with a clearance groove 101, and the projection of the rotating roller 5 falls on the clearance groove 101 in the direction from the rotating roller 5 to the workbench 1. The clearance groove 101 is provided on the workbench 1 to allow for clearance or to accommodate the bamboo woven products wound by the rotating roller 5.

[0031] Please refer to Figure 3In one embodiment of this utility model, the clamping assembly 6 includes a clamping rod 601 and two screws 602. The clamping rod 601 is mounted on the rotating roller 5 by the two screws 602, which are respectively located at both ends of the rotating roller 5. Along the axial direction of the rotating roller 5, all first channels 201 and all second channels 202 are located between the two screws 602 to prevent the bamboo woven product from covering the two screws 602 when the rotating roller 5 is winding the bamboo woven product, thus preventing the rotating roller 5 and the clamping assembly 6 from being disassembled from the wound bamboo woven product.

[0032] Please refer to Figure 3 In one embodiment of this utility model, the bamboo weaving industrial auxiliary device 100 further includes two mounting seats 8, which are mounted on the workbench 1 and are arranged opposite to the support plate 2; the drive system 3 further includes two bearings 303, two drive shafts 304, and two first couplings 305. The two bearings 303 are respectively mounted on the two mounting seats 8, and the two drive shafts 304 are respectively mounted on the two bearings 303. The two ends of one first coupling 305 are respectively connected to one end of a drive shaft 304 and one end of a rotating roller 5, and the two ends of the other first coupling 305 are respectively connected to the other drive shaft 304 and the other end of the rotating roller 5. The output shaft of the second drive member 302 is connected to one drive shaft 304.

[0033] The two ends of the rotating roller 5 are rotatably mounted on two mounting seats 8 via a first coupling 305, a drive shaft 304, and a bearing 303, respectively. The rotating roller 5 is rotatably mounted on the worktable 1 via the two mounting seats 8. By disassembling the two first couplings 305, the rotating roller 5 can be removed from the worktable 1, thereby removing the completed bamboo woven product from the worktable 1.

[0034] Please refer to Figure 3 In one embodiment of the present invention, the drive system 3 further includes a mounting rod 306 and a second coupling 307. The second drive member 302 is mounted on a mounting base 8 via the mounting rod 306. The two ends of the second coupling 307 are respectively connected to a transmission shaft 304 and the output shaft of the second drive member 302.

[0035] In one embodiment of this utility model, the drive system 3 further includes a connecting rod 308, which connects one end of a plurality of drive rods 4 and is connected to the output shaft of the first drive member 301. One end of the plurality of drive rods 4 is connected to the output shaft of the first drive member 301 through the connecting rod 308, and the first drive member 301 drives the connecting rod 308 to drive the plurality of drive rods 4 to reciprocate in the direction from the support plate 2 to the worktable 1.

[0036] Please refer to Figure 1In one embodiment of this utility model, the bamboo weaving industrial auxiliary device 100 further includes four support columns 9, which are installed on one side of the workbench 1 relative to the support plate 2, specifically near the four corners of the workbench 1, in order to improve the support stability of the workbench 1.

[0037] Please refer to Figure 1 In one embodiment of this utility model, the control system 7 includes a controller 701, a first button 702, a second button 703, and a third button 704. The controller 701 is electrically connected to the first drive unit 301, the second drive unit 302, the first button 702, the second button 703, and the third button 704, respectively. The first button 702 is used to control the operation of the first drive unit 301, the second button 703 is used to control the operation of the second drive unit 302, and the third button 704 is an emergency stop button. The controller 701 can be one of a PLC, an STM32 series, an Arduino, or a 51 microcontroller.

[0038] Specifically, the controller 701 is connected to a power source. Pressing the first button 702 once sends a signal to the controller 701. The controller 701 then sends a control signal to control the first drive unit 301 to perform a single stroke. A single stroke can be an output stroke or a reset stroke, thereby controlling the first drive unit 301 to drive the connecting rod 308 to drive several drive rods 4 and several second bamboo strips 300 to reciprocate in the direction from the support plate 2 to the worktable 1.

[0039] When the second button 703 is pressed continuously, the second button 703 sends a signal to the controller 701. The controller 701 sends a control signal to control the second drive component 302 to run continuously, thereby controlling the second drive component 302 to drive the rotating roller 5 to wind up the completed bamboo woven product.

[0040] The third button, 704, is an emergency stop button used for power failure protection.

[0041] In one embodiment of the present invention, the control system 7 further includes a pad 705. The pad 705 and the controller 701 are mounted on the workbench 1, and the first button 702, the second button 703 and the third button 704 are mounted on the pad 705.

[0042] Specifically, the controller 701 is installed on the side of the workbench 1 opposite to the support plate 2, away from the work area to avoid damage to the controller 701 during operation. The pad 705 is installed on the side of the workbench 1 closer to the worker's work area, primarily for the convenience of the worker's operation.

[0043] In a specific application of this application, one end of each of the first bamboo strips 200 is fixed to the clamping assembly 6, and the other end is respectively housed within a plurality of first channels 201, and can extend through the plurality of first channels 201 to the outside of the plurality of first channels 201. One end of each of the second bamboo strips 300 is fixed to the clamping assembly 6, and the other end is respectively housed within a plurality of third channels 401, and can extend through the plurality of third channels 401 to the outside of the plurality of third channels 401.

[0044] Pressing the first button 702 once sends a signal to the controller 701, which then sends a control signal to control the first drive unit 301 to perform a single stroke. This single stroke can be either an output stroke or a reset stroke, thereby controlling the first drive unit 301 to drive the connecting rod 308 to move several drive rods 4 and several second bamboo strips 300 back and forth in the direction from the support plate 2 to the worktable 1.

[0045] Several second bamboo strips 300 move back and forth to both sides of several first bamboo strips 200, that is, several second bamboo strips 300 cross and stagger with several first bamboo strips 200. Each time several second bamboo strips 300 cross with several first bamboo strips 200, the worker places a third bamboo strip 400 between several second bamboo strips 300 and several first bamboo strips 200, thus completing the bamboo weaving.

[0046] Pressing the second button 703 continuously sends a signal to the controller 701, which then sends a control signal to control the second drive unit 302 to run continuously. This causes the second drive unit 302 to drive the rotating roller 5 to wind up the completed bamboo woven product, making it easier to transport and preventing the product from taking up too much space.

[0047] By disassembling the two first couplings 305, the rotating roller 5 can be removed from the worktable 1, thereby removing the completed bamboo woven product from the worktable 1.

[0048] By removing the two screws 602, the two screws 602, the clamping rod 601, and the rotating roller 5 can be removed from the bamboo woven product that has been wound.

[0049] The above description is only a preferred embodiment of the present utility model and does not limit the patent scope of the present utility model. All equivalent structural transformations made under the inventive concept of the present utility model using the contents of the present utility model specification and drawings, or direct / indirect applications in other related technical fields, are included within the patent protection scope of the present utility model.

Claims

1. An auxiliary device for bamboo weaving industry, characterized in that, include: Workbench; A support plate is provided on the workbench and has a plurality of first channels and a plurality of second channels. The plurality of first channels and the plurality of second channels are arranged adjacent to each other. In the direction from the first channel to the second channel, the projection of the plurality of first channels falls on the plurality of second channels. Drive system; A plurality of drive rods, one end of which is connected to the drive system, and the other end of which is housed in a plurality of second channels and has a third channel. The drive system is used to drive the plurality of drive rods to move in the direction from the support plate to the worktable. A rotating roller is rotatably mounted on the worktable and connected to the drive system, and is disposed opposite to the support plate; A clamping assembly, which is mounted on the rotating roller; A control system, which is electrically connected to the drive system.

2. The bamboo weaving industrial auxiliary device as described in claim 1, characterized in that, The worktable is also provided with a clearance groove, and the projection of the rotating roller falls on the clearance groove in the direction from the rotating roller to the worktable.

3. The bamboo weaving industrial auxiliary device as described in claim 2, characterized in that, The clamping assembly includes a clamping rod and two screws. The clamping rod is mounted on the rotating roller by the two screws, which are respectively located at both ends of the rotating roller.

4. The bamboo weaving industrial auxiliary device as described in claim 3, characterized in that, The bamboo weaving industrial auxiliary device also includes two mounting bases, which are installed on the workbench and are positioned opposite to the support plate. The drive system includes a first drive component, a second drive component, two bearings, two drive shafts, and two first couplings. The two bearings are respectively mounted on two mounting bases, and the two drive shafts are respectively mounted on the two bearings. The two ends of one first coupling are respectively connected to one drive shaft and one end of the rotating roller, and the two ends of the other first coupling are respectively connected to another drive shaft and the other end of the rotating roller. The output shaft of the second drive component is connected to one drive shaft.

5. The bamboo weaving industrial auxiliary device as described in claim 4, characterized in that, The drive system also includes a mounting rod and a second coupling. The second drive component is mounted on a mounting base via the mounting rod. The two ends of the second coupling are respectively connected to a transmission shaft and the output shaft of the second drive component.

6. The bamboo weaving industrial auxiliary device as described in claim 5, characterized in that, The drive system also includes a connecting rod, which connects to one end of a plurality of drive rods and to the output shaft of the first drive component.

7. The bamboo weaving industrial auxiliary device as described in claim 6, characterized in that, It also includes four support columns, which are installed on one side of the worktable opposite to the support plate.

8. The bamboo weaving industrial auxiliary device as described in claim 7, characterized in that, The control system includes a controller, a first button, a second button, and a third button, wherein the controller is electrically connected to a first driving component, a second driving component, the first button, the second button, and the third button, respectively. The first button is used to control the operation of the first drive component, the second button is used to control the operation of the second drive component, and the third button is an emergency stop button.

9. The bamboo weaving industrial auxiliary device as described in claim 8, characterized in that, The control system also includes a pad, and the pad and the controller are mounted on the workbench. The first button, the second button and the third button are mounted on the pad.

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