An integrated device for producing environment-friendly insulating and heat-conducting plastic
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-09
- Publication Date
- 2026-08-11
AI Technical Summary
[0005]针对上述存在的技术不足,本实用新型的目的是提供一种用于环保绝缘导热塑料生产的一体化设备,以解决上述背景技术中提出的若一次性将大量原料倒入注塑机料仓,容易混合不均匀,且原料混合和预热烘干需要依赖多个独立设备或步骤,设备结构复杂的问题
[0043]本实用新型,使用时可以将绝缘导热塑料原料分别加入两个分料仓中,通过开启电机可控制转轴与联动伞齿轮转动,通过联动伞齿轮与从动伞齿轮的配合能带动拨料板圆周运动,从而能控制两个分料仓内的物料持续落入分料仓中,可避免一次性倒入物料过多而混合不均匀,之后在转轴的持续转动下可使搅杆搅动原料进行混合,提升混合效果。
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Figure CN224616824U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of plastic production equipment technology, specifically to an integrated device for the production of environmentally friendly, insulating, and thermally conductive plastics. Background Technology
[0002] Environmentally friendly insulating and thermally conductive plastics are a new type of polymer material that combines environmental friendliness, excellent insulation performance, and efficient thermal conductivity. They are manufactured using bio-based or biodegradable resins as the base material, or by combining traditional engineering plastics with environmentally friendly modification techniques, and adding insulating and thermally conductive fillers such as boron nitride and alumina. These materials not only meet the insulation and heat dissipation requirements of electronics, new energy vehicles, and other fields, but also comply with environmental standards such as halogen-free flame retardancy and low VOCs, avoiding the environmental pollution problems of traditional plastics. They are widely used in LED heat dissipation components, power battery modules, and other applications.
[0003] Injection molding machines play a key role in the production of environmentally friendly insulating and thermally conductive plastics. They heat the plastics to a molten state and then inject them into a mold cavity under high pressure. After cooling and solidification, the desired product can be formed.
[0004] In the existing technology, when a large amount of raw material is poured into the hopper at one time during the feeding of the injection molding machine for producing environmentally friendly insulating and thermally conductive plastics, it is easy to cause uneven mixing of materials. In addition, the injection molding machine needs to rely on multiple independent equipment or steps in the process of raw material mixing and preheating and drying, resulting in complex equipment structure and high operation and maintenance costs. Utility Model Content
[0005] To address the aforementioned technical shortcomings, the purpose of this utility model is to provide an integrated device for the production of environmentally friendly insulating and thermally conductive plastics, thereby solving the problems mentioned in the background art, such as uneven mixing when a large amount of raw materials are poured into the injection molding machine hopper at once, and the complex structure of the equipment due to the need for multiple independent devices or steps for raw material mixing and preheating and drying.
[0006] To solve the above-mentioned technical problems, the present invention adopts the following technical solution:
[0007] An integrated device for the production of environmentally friendly insulating and thermally conductive plastics, comprising:
[0008] An injection molding machine, wherein the injection molding machine is provided with a plurality of heating jackets, characterized in that it further includes:
[0009] The mixing structure is located at the feed inlet of the injection molding machine and is used to mix insulating and thermally conductive plastic raw materials.
[0010] A preheating structure is arranged on the mixing structure and is used in conjunction with the heating jacket to preheat and dry the raw materials inside the mixing structure.
[0011] The feeding structure is arranged on the mixing structure to control the continuous falling of materials.
[0012] Preferably, the mixing structure includes:
[0013] A material collection bin is used for centralized storage of materials.
[0014] The discharge pipe is located on the feed inlet of the injection molding machine and below the collection bin.
[0015] Both distribution bins are located on top of the collection bin;
[0016] The motor is located above the material collection bin;
[0017] The rotating shaft is located on the output end of the motor and is rotatably installed inside the collection bin;
[0018] Several stirring rods are evenly arranged on the rotating shaft.
[0019] Preferably, the mixing structure further includes a sealing component, which is arranged inside the discharge pipe and is used to block the discharge pipe.
[0020] Preferably, the sealing assembly includes:
[0021] The L-shaped baffle is slidably installed inside the discharge pipe;
[0022] A multi-stage electric push rod is arranged on one side of an L-shaped baffle. The telescopic end of the multi-stage electric push rod passes through the L-shaped baffle and is arranged on one side of the discharge pipe.
[0023] Preferably, the preheating structure includes:
[0024] A flow deflector is installed on the injection molding machine;
[0025] Several heat pipes are arranged on the corresponding heating jacket and inside the flow guide shroud to conduct heat from the heating jacket;
[0026] The conveying pipe is arranged on one side of the flow guide, with one end of the conveying pipe arranged on the outer surface of the collection bin;
[0027] Several diversion pipes are arranged on the conveying pipe, and the diversion pipes are connected to the collection bin;
[0028] A fan is positioned on one side of the deflector to blow airflow into the deflector.
[0029] Preferably, the preheating structure further includes:
[0030] A heat-conducting plate is fixedly fitted onto a heat-conducting pipe to conduct heat from the heat-conducting pipe.
[0031] Several heat-conducting fins are arranged on one side of the heat-conducting plate to disperse the heat of the heat-conducting plate.
[0032] Preferably, the feeding structure includes:
[0033] Arc-shaped grooves are located inside the material distribution bins;
[0034] The linkage shaft is rotatably installed inside the material distribution bin;
[0035] The sleeve is fixedly sleeved on the linkage shaft;
[0036] Several material feeding plates are evenly arranged on the sleeve rod and in contact with the inner wall of the arc-shaped groove;
[0037] The linkage component is arranged on the linkage shaft and is used to drive the linkage shaft to rotate.
[0038] Preferably, the linkage component includes:
[0039] A fixed shell is arranged on the inner wall of the collection bin;
[0040] The driven bevel gear is arranged at one end of the linkage shaft and located inside the fixed housing;
[0041] The linkage bevel gear is fixedly sleeved on the rotating shaft and located inside the fixed housing. The linkage bevel gear meshes with the driven bevel gear.
[0042] The beneficial effects of this utility model are as follows:
[0043] In this invention, insulating and thermally conductive plastic raw materials can be added to two dispensing bins. By turning on the motor, the rotating shaft and the linkage bevel gear can be controlled to rotate. The cooperation between the linkage bevel gear and the driven bevel gear can drive the material feeding plate to rotate, thereby controlling the continuous falling of materials from the two dispensing bins into the dispensing bins. This can avoid pouring too much material at once and causing uneven mixing. Then, with the continuous rotation of the rotating shaft, the stirring rod can stir the raw materials to mix them, improving the mixing effect.
[0044] In this invention, the heat generated by the heating jacket during the use of the injection molding machine can be conducted to the heat-conducting plate and the heat-conducting fins through the heat-conducting pipe. At this time, the fan can be turned on to blow airflow into the material collection bin. The airflow will be heated when it passes through the heat-conducting fins, so that hot air can be blown into the mixed raw materials in the material collection bin to preheat and dry the raw materials, further removing the moisture in the raw materials. In conjunction with the stirring rod to stir the material, it can promote the material movement and improve the preheating and drying effect of the material. Attached Figure Description
[0045] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0046] Figure 1 A schematic diagram of the structure of an integrated device for producing environmentally friendly insulating and thermally conductive plastics provided in this embodiment of the utility model;
[0047] Figure 2 A schematic diagram of the material collection bin structure of an integrated equipment for the production of environmentally friendly insulating and thermally conductive plastics provided in this embodiment of the utility model;
[0048] Figure 3 A schematic diagram of the cross-sectional structure of the material collection bin of an integrated equipment for the production of environmentally friendly insulating and thermally conductive plastics provided in this embodiment of the present invention;
[0049] Figure 4 A schematic diagram of a heat-conducting plate structure for an integrated device used in the production of environmentally friendly insulating and thermally conductive plastics, provided for an embodiment of this utility model;
[0050] Figure 5 A schematic diagram of the linkage bevel gear structure of an integrated equipment for the production of environmentally friendly insulating and thermally conductive plastics provided in this embodiment of the utility model;
[0051] Figure 6 This is a schematic cross-sectional view of the material distribution hopper of an integrated equipment for the production of environmentally friendly insulating and thermally conductive plastics, provided as an embodiment of the present invention.
[0052] Explanation of reference numerals in the attached figures:
[0053] 1. Injection molding machine; 101. Heating jacket; 2. Material collection bin; 201. Discharge pipe; 202. Distribution bin; 203. Motor; 204. Rotating shaft; 205. Stirring rod; 206. L-shaped baffle; 207. Multi-stage electric push rod; 3. Flow guide; 301. Heat conduction pipe; 302. Conveying pipe; 303. Diverter pipe; 304. Fan; 305. Heat conduction plate; 306. Temperature conduction fins; 4. Arc groove; 401. Linkage shaft; 402. Sleeve rod; 403. Material feeding plate; 404. Fixed shell; 405. Driven bevel gear; 406. Linkage bevel gear. Detailed Implementation
[0054] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0055] Example 1:
[0056] like Figures 1 to 6 As shown, this utility model provides an integrated equipment for the production of environmentally friendly insulating and thermally conductive plastics, including: an injection molding machine 1, which is provided with a plurality of heating jackets 101, and a mixing structure arranged at the feed inlet of the injection molding machine 1 for mixing the insulating and thermally conductive plastic raw materials.
[0057] The mixing structure includes a material collection bin 2 for centralized storage of materials, a discharge pipe 201 arranged on the inlet of the injection molding machine 1, the discharge pipe 201 being arranged below the material collection bin 2, two distribution bins 202 arranged on the material collection bin 2, a motor 203 arranged above the material collection bin 2, a rotating shaft 204 arranged on the output end of the motor 203 and rotatably installed inside the material collection bin 2, and several stirring rods 205 evenly arranged on the rotating shaft 204. The materials in the two distribution bins 202 can fall into the material collection bin 2. Turning on the motor 203 can drive the rotating shaft 204 to rotate, and at the same time, the rotating shaft 204 can drive the stirring rods 205 to stir the materials in the material collection bin 2, promoting material mixing.
[0058] The mixing structure also includes a sealing component arranged inside the discharge pipe 201 for sealing the discharge pipe 201.
[0059] Specifically, the sealing assembly includes an L-shaped baffle 206 slidably installed inside the discharge pipe 201, and a multi-stage electric push rod 207 arranged on one side of the L-shaped baffle 206. The telescopic end of the multi-stage electric push rod 207 passes through the L-shaped baffle 206 and is arranged on one side of the discharge pipe 201. After the preheating, drying and mixing are completed, the multi-stage electric push rod 207 can be opened to drive the L-shaped baffle 206 to slide inside the discharge pipe 201, opening the discharge pipe 201 so that the mixed material can fall into the feed port of the injection molding machine 1.
[0060] Example 2:
[0061] Based on Example 1, in order to reduce the moisture content in the insulating and thermally conductive plastic raw material, a preheating structure for drying the raw material inside the mixing structure is arranged on the mixing structure.
[0062] The preheating structure includes a flow guide shroud 3 arranged on the injection molding machine 1, several heat conduction pipes 301 arranged on the corresponding heating jacket 101 and inside the flow guide shroud 3 for conducting heat from the heating jacket 101, a conveying pipe 302 arranged on one side of the flow guide shroud 3 with one end of the conveying pipe 302 arranged on the outer surface of the collection bin 2, several diversion pipes 303 arranged on the conveying pipe 302 and connected to the collection bin 2, and a fan 304 arranged on one side of the flow guide shroud 3 for blowing airflow into the flow guide shroud 3. When the injection molding machine 1 is in use, the heating jacket 101 needs to be turned on to heat and melt the mixed raw materials. The heat will be conducted to the heat conduction pipes 301. By turning on the fan 304, airflow can be blown into the flow guide shroud 3, so that the airflow passes through the heat conduction fins 306 and is heated. Then the hot airflow is blown into the collection bin 2 through the conveying pipe 302 and the diversion pipes 303 to preheat and dry the mixed materials in the collection bin 2.
[0063] The preheating structure also includes a heat-conducting plate 305 fixedly sleeved on the heat-conducting pipe 301 for conducting heat from the heat-conducting pipe 301, and several heat-conducting fins 306 arranged on one side of the heat-conducting plate 305 for dispersing heat from the heat-conducting plate 305. The heat from the heat-conducting pipe 301 can be conducted to the heat-conducting plate 305 through the heat-conducting pipe 301 and then dispersed onto the heat-conducting fins 306.
[0064] Example 3:
[0065] Based on Example 1, in order to improve the mixing effect of thermally conductive plastic raw materials, a feeding structure for controlling the continuous falling of materials is arranged on the mixing structure.
[0066] The material feeding structure includes an arc-shaped groove 4 inside the material distribution bin 202, a linkage shaft 401 rotatably installed inside the material distribution bin 202, a sleeve rod 402 fixedly sleeved on the linkage shaft 401, several material-pulling plates 403 evenly arranged on the sleeve rod 402 and in contact with the inner wall of the arc-shaped groove 4, and a linkage component arranged on the linkage shaft 401 to drive the linkage shaft 401 to rotate. Under the action of the linkage component, the linkage shaft 401 can rotate, so that the linkage shaft 401 can rotate the sleeve rod 402, and the sleeve rod 402 can drive the material-pulling plates 403 to move in a circular motion. During the process, the material can continuously fall from the material distribution bin 202.
[0067] Specifically, the linkage assembly includes a fixed housing 404 arranged on the inner wall of the collection bin 2, a driven bevel gear 405 arranged at one end of the linkage shaft 401 and located inside the fixed housing 404, and a linkage bevel gear 406 fixedly sleeved on the rotating shaft 204 and located inside the fixed housing 404. The linkage bevel gear 406 meshes with the driven bevel gear 405, and the rotating shaft 204 can drive the linkage bevel gear 406 to rotate. The rotating linkage bevel gear 406 can drive the two linkage shafts 401 to rotate by meshing with the two driven bevel gears 405.
[0068] Working principle:
[0069] In use, different raw materials for insulating and thermally conductive plastic are placed in two dispensing bins 202 respectively. The materials fall between the corresponding two feeding plates 403. By turning on the motor 203, the rotating shaft 204 is driven to rotate, which in turn drives the linkage bevel gear 406 to rotate. The rotating linkage bevel gear 406, through meshing with the two driven bevel gears 405, drives the two linkage shafts 401 to rotate, causing the linkage shafts 401 to rotate the sleeve rod 402. The sleeve rod 402 then drives the feeding plate 403 to move in a circular motion within the arc groove 4. During this process, the circularly moving feeding plate 403 continuously drives the material to fall from the dispensing bins 202, ensuring that the material in the two dispensing bins 202 continuously falls into the collection bin 2. At the same time, the rotating shaft 204 drives the stirring rod 205 to stir the material in the collection bin 2, promoting material mixing. The injection molding machine 1 requires the heating jacket 101 to be turned on during use. The mixed raw materials are heated and melted, and the heat is conducted to the heat pipe 301, then to the heat plate 305, and then dispersed onto the heat-conducting fins 306. By turning on the fan 304, airflow can be blown into the guide shroud 3, so that the airflow passes through the heat-conducting fins 306 and is heated. Then, the hot airflow is blown into the collection bin 2 through the conveying pipe 302 and the diversion pipe 303 to preheat and dry the mixed materials in the collection bin 2. The stirring rod 205 stirs the materials, promotes the material movement, and improves the preheating and drying effect of the materials. After the drying and mixing are completed, the multi-stage electric push rod 207 can be turned on, so that its telescopic end can be extended. The multi-stage electric push rod 207 can drive the L-shaped baffle 206 to slide in the discharge pipe 201, thereby opening the discharge pipe 201 and allowing the mixed materials to fall into the feed port of the injection molding machine 1 for the production and processing of insulating and heat-conducting plastics.
[0070] Obviously, those skilled in the art can make various modifications and variations to this utility model without departing from its spirit and scope. Therefore, if these modifications and variations fall within the scope of the claims of this utility model and their equivalents, this utility model also intends to include these modifications and variations.
Claims
1. An integrated device for the production of environmentally friendly insulating and thermally conductive plastics, comprising an injection molding machine (1), wherein the injection molding machine (1) is provided with a plurality of heating jackets (101), characterized in that, Also includes: The mixing structure is arranged at the feed inlet of the injection molding machine (1) for mixing insulating and thermally conductive plastic raw materials; The preheating structure is arranged on the mixing structure and is used in conjunction with the heating jacket (101) to preheat and dry the raw materials in the mixing structure; The feeding structure is arranged on the mixing structure to control the continuous falling of materials.
2. The integrated equipment for producing environmentally friendly insulating and thermally conductive plastics as described in claim 1, characterized in that, The mixing structure includes: Collection bin (2), used for centralized storage of materials; The discharge pipe (201) is arranged on the feed port of the injection molding machine (1); Two distribution bins (202) are both located on the collection bin (2); The motor (203) is located above the collection bin (2); A rotating shaft (204) is arranged on the output end of the motor (203) and rotatably installed inside the collection bin (2); Several stirring rods (205) are evenly arranged on the rotating shaft (204).
3. The integrated equipment for producing environmentally friendly insulating and thermally conductive plastics as described in claim 2, characterized in that, The mixing structure also includes a sealing component, which is arranged inside the discharge pipe (201) and is used to block the discharge pipe (201).
4. The integrated equipment for producing environmentally friendly insulating and thermally conductive plastics as described in claim 3, characterized in that, The sealing assembly includes: The L-shaped baffle (206) is slidably installed inside the discharge pipe (201); A multi-stage electric push rod (207) is arranged on one side of the L-shaped baffle (206). The telescopic end of the multi-stage electric push rod (207) passes through the L-shaped baffle (206) and is arranged on one side of the discharge pipe (201).
5. The integrated equipment for producing environmentally friendly insulating and thermally conductive plastics as described in claim 1, characterized in that, The preheating structure includes: A flow guide (3) is arranged on the injection molding machine (1); Several heat pipes (301) are arranged on the corresponding heating jacket (101) and inside the flow guide (3) to conduct heat from the heating jacket (101); The delivery pipe (302) is arranged on one side of the flow guide (3); One end of the conveying pipe (302) is arranged on the outer surface of the collection bin (2).
6. The integrated equipment for producing environmentally friendly insulating and thermally conductive plastics as described in claim 5, characterized in that, The preheating structure also includes: Several diversion pipes (303) are arranged on the conveying pipe (302), and the diversion pipes (303) are connected to the collection bin (2); A fan (304) is arranged on one side of the shroud (3) for blowing airflow into the shroud (3).
7. The integrated equipment for producing environmentally friendly insulating and thermally conductive plastics as described in claim 6, characterized in that, The preheating structure also includes: A heat-conducting plate (305) is fixedly sleeved on a heat-conducting pipe (301) for conducting heat from the heat-conducting pipe (301); Several heat-conducting fins (306) are arranged on one side of the heat-conducting plate (305) to disperse the heat of the heat-conducting plate (305).
8. The integrated equipment for producing environmentally friendly insulating and thermally conductive plastics as described in claim 7, characterized in that, The feeding structure includes: An arc-shaped groove (4) is formed inside the material distribution bin (202); The linkage shaft (401) is rotatably installed inside the material distribution bin (202); The sleeve (402) is fixedly sleeved on the linkage shaft (401); Several material feeding plates (403) are evenly arranged on the sleeve rod (402) and in contact with the inner wall of the arc groove (4).
9. The integrated equipment for producing environmentally friendly insulating and thermally conductive plastics as described in claim 8, characterized in that, The linkage shaft (401) is provided with a linkage component for driving the linkage shaft (401) to rotate.
10. The integrated equipment for producing environmentally friendly insulating and thermally conductive plastics as described in claim 9, characterized in that, The linkage component includes: A fixed shell (404) is arranged on the inner wall of the collection bin (2); The driven bevel gear (405) is arranged at one end of the linkage shaft (401) and located inside the fixed housing (404); The linkage bevel gear (406) is fixedly sleeved on the rotating shaft (204) and located inside the fixed housing (404). The linkage bevel gear (406) meshes with the driven bevel gear (405).