A kind of degradable film production detection equipment
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-05
- Publication Date
- 2026-08-11
AI Technical Summary
[0003]公告号为CN217818562U的专利公开了一种粘接胶片生产用的检测装置,通过放卷辊上胶片输送到收纳辊,可完成检测出整个胶片厚度,检测效率较高,无需人工收卷整理,安装和拆卸较为简单,操作便捷,无需采样测量,对原料无损耗,然而该检测装置在使用时,其通常只能对胶片的单项数据进行检测,检测结果比较单一,使用不便
[0014]Compared with the prior art, the beneficial effects of this utility model include: by starting the winding motor on the moving seat, the winding shaft is driven to rotate, thereby winding the film on the unwinding roller onto the winding shaft. As the winding shaft rotates, the outer diameter of the film roll also increases. At this time, with the cooperation of the movable rod and the top seat, the lifting frame plate and the movable roller move upward together. With the cooperation of the connecting rod and the connecting tube, the second spring is continuously compressed. The pressure sensor is used to detect and analyze the force on the pressure plate in real time. At the same time, the CCD camera on the intermediate frame plate can detect surface defects of the film. When the winding reaches the end, the forced rotation of the winding shaft is used to perform tensile testing on the film between the winding shaft and the unwinding roller. This replaces the single detection of the existing equipment and realizes multiple detection functions for biodegradable film. The detection process is more convenient.
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Figure CN224624409U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of film production technology, and in particular to a testing device for the production of biodegradable film. Background Technology
[0002] Testing equipment for biodegradable film production is a precision instrument system specifically designed for online and offline quality testing and control of bio-based or biodegradable polymer films during the manufacturing process. This equipment integrates optical, mechanical, electronic, and computer technologies, primarily automating the testing of key film indicators, including thickness uniformity, surface defects, mechanical properties, and optical properties. Its core function is to ensure that products meet preset standards and environmental regulations in terms of physical properties, chemical characteristics, and degradation performance, providing a crucial technological guarantee for achieving high-quality, large-scale production.
[0003] Patent CN217818562U discloses a testing device for adhesive film production. The device can detect the thickness of the entire film by feeding the film from the unwinding roller to the take-up roller. It has high testing efficiency, does not require manual winding and sorting, is easy to install and disassemble, and is convenient to operate. It does not require sampling and measurement and does not cause any loss to the raw materials. However, when using this testing device, it can usually only test a single data point of the film, and the test results are relatively simple and inconvenient to use. Utility Model Content
[0004] The technical problem to be solved by this utility model is to provide a testing device for the production of biodegradable film. Existing testing devices for the production of biodegradable film can usually only test a single data point of the film, resulting in relatively simple test results and inconvenience in use.
[0005] To solve the above-mentioned technical problems, the technical solution of this utility model is as follows: a testing device for biodegradable film production, including a fixed seat fixed to one end of a support base, and a movable seat disposed on the upper side of the support base. A top seat is snapped onto the upper side of the movable seat, and two sets of movable rods are passed through the top seat. A lifting frame plate is fixedly connected to the lower ends of the two sets of movable rods. A movable roller is movably connected to the inner side of the lifting frame plate. A screw ring is threaded to the top end of each movable rod. A first spring is sleeved on the movable rod. A connecting rod is fixedly connected to the middle of the upper side of the lifting frame plate. A connecting tube is sleeved on the connecting rod. A pressure plate is fixedly connected to the top end of the connecting tube. A pressure sensor is snapped onto the upper side of the pressure plate. A second spring is sleeved on the connecting tube.
[0006] A middle frame plate is snapped into the middle of the support base, and a CCD camera is snapped into the inner top of the middle frame plate. A horizontal lead screw shaft is passed through the middle of the support base, and a first ball nut is sleeved on the horizontal lead screw shaft. A sliding block is snapped into the outer periphery of the first ball nut, and a connecting hole post is snapped into one side of the sliding block.
[0007] An unwinding roller is installed through the fixed base, and a cover plate is snapped onto the upper side of the fixed base. A winding motor is snapped onto the outer side of the movable base, and a winding shaft is snapped onto the output end of the winding motor.
[0008] As a further embodiment of this utility model: the cross-sectional shape of both the fixed seat and the movable seat is U-shaped, the movable rod is movably connected to the top seat, and the cross-sectional shape of the lifting frame plate is inverted U-shaped.
[0009] As a further embodiment of this utility model: the connecting rod is movably connected to the connecting pipe, the second spring is located between the pressure plate and the lifting frame plate, and the pressure sensor is engaged with the top seat.
[0010] As a further embodiment of this utility model: a movable motor is mounted on one side of the bearing base, and a horizontal lead screw shaft is engaged with the output end of the movable motor. The horizontal lead screw shaft is threadedly connected to the first ball nut. The connecting hole post is movably connected to the bearing base, and the connecting hole post is engaged with the movable seat.
[0011] As a further embodiment of this utility model: a top groove is fixedly connected to the upper side of the intermediate frame plate, a threaded rod is provided through the top groove, a second ball nut is sleeved on the threaded rod, a movable plate is snapped around the second ball nut, fixed connecting plates are fixedly connected to both sides of the movable plate, a limiting groove plate is fixedly connected to the lower end of the two sets of fixed connecting plates, a number of rotating rods are movably connected to the inner side of the limiting groove plate, and a limiting block is fixedly connected to the middle of the lower side of the limiting groove plate.
[0012] As a further embodiment of this utility model: both ends of the threaded rod are fixedly connected with rotary knobs, and the two sets of rotary knobs are respectively located at both ends of the top groove body. The threaded rod is provided with symmetrical threaded sections, and the second ball nut is threadedly connected to the threaded rod.
[0013] As a further embodiment of this utility model: several sets of rotating rods are evenly distributed on the inner side of the limiting groove plate, the fixed connecting plate is L-shaped, the bearing base has two sets of sliding grooves in the middle, and the limiting block is located on the inner side of the sliding groove.
[0014] Compared with the prior art, the beneficial effects of this utility model include: by starting the winding motor on the moving seat, the winding shaft is driven to rotate, thereby winding the film on the unwinding roller onto the winding shaft. As the winding shaft rotates, the outer diameter of the film roll also increases. At this time, with the cooperation of the movable rod and the top seat, the lifting frame plate and the movable roller move upward together. With the cooperation of the connecting rod and the connecting tube, the second spring is continuously compressed. The pressure sensor is used to detect and analyze the force on the pressure plate in real time. At the same time, the CCD camera on the intermediate frame plate can detect surface defects of the film. When the winding reaches the end, the forced rotation of the winding shaft is used to perform tensile testing on the film between the winding shaft and the unwinding roller. This replaces the single detection of the existing equipment and realizes multiple detection functions for biodegradable film. The detection process is more convenient.
[0015] Compared with the prior art, the beneficial effects of this utility model include: by rotating the rotary knob at the outer end of the top groove body, the threaded rod is driven to rotate, thereby the two sets of moving plates move relative to each other through the threaded connection between the threaded rod and the second ball nut and the symmetrical threaded section. Then, the two sets of limiting groove plates move relative to each other through the fixed connecting plate, the limiting block and the sliding groove. At this time, several sets of rotating rods are in rolling contact with both sides of the film, which can prevent the film from shifting position during the film winding and inspection process, and ensure the stability of the inspection process. Attached Figure Description
[0016] Figure 1 This is a schematic diagram of the overall structure of a testing device for biodegradable film production according to an embodiment of the present invention;
[0017] Figure 2 This is a schematic diagram of the connection structure between the movable seat and the top seat in an embodiment of this utility model;
[0018] Figure 3 This is a schematic diagram of the connection structure of the support base in an embodiment of this utility model;
[0019] Figure 4 This is a schematic diagram of the connection structure of the top groove body in an embodiment of this utility model.
[0020] In the diagram: 1. Support base; 2. Fixed seat; 3. Unwinding roller; 4. Cover plate; 5. Movable seat; 6. Rewinding motor; 7. Rewinding shaft; 8. Top seat; 9. Lifting frame plate; 10. Movable roller; 11. Movable rod; 12. Threaded ring; 13. First spring; 14. Connecting rod; 15. Connecting pipe; 16. Pressure plate; 17. Pressure sensor; 18. Second spring; 19. Intermediate frame plate; 20. CCD camera; 21. Movable motor; 22. Horizontal lead screw shaft; 23. First ball nut; 24. Sliding block; 25. Connecting hole post; 26. Top groove body; 27. Rotary knob; 28. Threaded rod; 29. Movable plate; 30. Fixed connecting plate; 31. Limiting groove plate; 32. Rotating rod; 33. Limiting block; 34. Slide groove; 35. Second ball nut. Detailed Implementation
[0021] The specific embodiments of this utility model will be further described below with reference to the accompanying drawings. It should be noted that these descriptions are for the purpose of aiding understanding of this utility model, but do not constitute a limitation thereof. Furthermore, the technical features involved in the various embodiments of this utility model described below can be combined with each other as long as they do not conflict with each other.
[0022] Example 1, please refer to Figures 1-4 A testing device for biodegradable film production includes a fixed base 2 fixed to one end of a support base 1, and a movable base 5 disposed on the upper side of the support base 1. A top seat 8 is snapped onto the upper side of the movable base 5. Two sets of movable rods 11 are threaded through the top seat 8. A lifting frame plate 9 is fixedly connected to the lower ends of the two sets of movable rods 11. A movable roller 10 is movably connected to the inner side of the lifting frame plate 9. A threaded ring 12 is threaded to the top end of each movable rod 11. A first spring 13 is sleeved on each movable rod 11. A connecting rod 14 is fixedly connected to the middle of the upper side of the lifting frame plate 9. A connecting pipe 15 is sleeved on the connecting rod 14. A pressure plate 16 is fixedly connected to the top end of the connecting pipe 15. A pressure sensor 17 is snapped onto the upper side of the support base 1, a second spring 18 is sleeved on the connecting pipe 15, a middle frame plate 19 is snapped onto the middle of the support base 1, a CCD camera 20 is snapped onto the inner top of the middle frame plate 19, a horizontal lead screw shaft 22 is passed through the middle of the support base 1, a first ball nut 23 is sleeved on the horizontal lead screw shaft 22, a sliding block 24 is snapped onto the outer periphery of the first ball nut 23, a connecting hole post 25 is snapped onto one side of the sliding block 24, an unwinding roller 3 is passed through the fixed seat 2, and a cover plate 4 is snapped onto the upper side of the fixed seat 2, a winding motor 6 is snapped onto the outer side of the moving seat 5, and a winding shaft 7 is snapped onto the output end of the winding motor 6.
[0023] Both the fixed seat 2 and the movable seat 5 have U-shaped cross-sections. The movable rod 11 is movably connected to the top seat 8. The lifting frame plate 9 has an inverted U-shaped cross-section.
[0024] In this embodiment, the movable rod 11 is movably connected to the top seat 8 to facilitate the lifting and lowering of the lifting frame plate 9.
[0025] The connecting rod 14 is movably connected to the connecting pipe 15, the second spring 18 is located between the pressure plate 16 and the lifting frame plate 9, and the pressure sensor 17 is engaged with the top seat 8.
[0026] In this embodiment, the connecting rod 14 and the connecting tube 15 are used in conjunction to assist in the compression of the second spring 18.
[0027] A movable motor 21 is mounted on one side of the support base 1, and a horizontal lead screw shaft 22 is engaged with the output end of the movable motor 21. The horizontal lead screw shaft 22 is threadedly connected to the first ball nut 23. The connecting post 25 is movably connected to the support base 1, and the connecting post 25 is engaged with the movable seat 5.
[0028] In this embodiment, the sliding block 24 is moved by means of a threaded connection between the horizontal lead screw shaft 22 and the first ball nut 23.
[0029] Specifically, by starting the take-up motor 6 on the movable seat 5, the take-up shaft 7 is driven to rotate, thereby winding the film on the unwind roller 3 onto the take-up shaft 7. As the take-up shaft 7 rotates, the outer diameter of the film roll also increases. At this time, with the cooperation of the movable rod 11 and the top seat 8, the lifting frame plate 9 and the movable roller 10 move upward together. With the cooperation of the connecting rod 14 and the connecting pipe 15, the second spring 18 is continuously compressed. The pressure sensor 17 detects and analyzes the force on the pressure plate 16 in real time. At the same time, the CCD camera 20 on the intermediate frame plate 19 detects surface defects in the film. When the film is wound to the end, the forced rotation of the take-up shaft 7 is used to perform tensile testing on the film between the take-up shaft 7 and the unwind roller 3. This replaces the single detection function of the existing equipment and realizes multiple detection functions for biodegradable film. The detection process is more convenient.
[0030] Example 2, please refer to Figures 1-4 A testing device for biodegradable film production includes a top groove 26 fixedly connected to the upper side of an intermediate frame plate 19. A threaded rod 28 is threaded through the top groove 26. A second ball nut 35 is sleeved on the threaded rod 28. A movable plate 29 is snapped around the second ball nut 35. Fixed connecting plates 30 are fixedly connected to both sides of the movable plate 29. Limiting groove plates 31 are fixedly connected to the lower ends of the two sets of fixed connecting plates 30. Several sets of rotating rods 32 are movably connected to the inner side of the limiting groove plates 31. A limiting block 33 is fixedly connected to the lower middle of the limiting groove plates 31.
[0031] Both ends of the threaded rod 28 are fixed with rotary knobs 27, and the two sets of rotary knobs 27 are located at both ends of the top groove body 26 respectively. The threaded rod 28 is provided with symmetrical threaded sections, and the second ball nut 35 is threadedly connected to the threaded rod 28.
[0032] In this embodiment, the second ball nut 35 is threadedly connected to the threaded rod 28 to facilitate the movement of the movable plate 29.
[0033] Several sets of rotating rods 32 are evenly distributed on the inner side of the limiting groove plate 31. The fixed connecting plate 30 is L-shaped. The bearing base 1 has two sets of sliding grooves 34 in the middle, and the limiting block 33 is located on the inner side of the sliding groove 34.
[0034] In this embodiment, the limiting block 33 and the sliding groove 34 cooperate to enable the movement of the limiting groove plate 31.
[0035] Specifically, by rotating the rotary knob 27 at the outer end of the top groove body 26, the threaded rod 28 is rotated. This causes the two sets of moving plates 29 to move relative to each other through the threaded connection between the threaded rod 28 and the second ball nut 35, which are symmetrically threaded. Then, through the fixed connecting plate 30, the limiting block 33 and the sliding groove 34 cause the two sets of limiting groove plates 31 to move relative to each other. At this time, several sets of rotating rods 32 are in rolling contact with both sides of the film, which can prevent the film from shifting position during the film winding and inspection process, and ensure the stability of the inspection process.
[0036] The embodiments of this utility model have been described in detail above with reference to the accompanying drawings, but this utility model is not limited to the described embodiments. For those skilled in the art, various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and spirit of this utility model, and these variations still fall within the protection scope of this utility model.
Claims
1. A testing device for biodegradable film production, comprising a fixed base (2) fixedly attached to one end of a support base (1), characterized in that: It also includes a movable seat (5) set on the upper side of the support base (1), a top seat (8) is snapped on the upper side of the movable seat (5), two sets of movable rods (11) are threaded through the top seat (8), a lifting frame plate (9) is fixedly connected to the lower end of the two sets of movable rods (11), a movable roller (10) is movably connected to the inner side of the lifting frame plate (9), a screw ring (12) is threaded to the top end of the movable rod (11), a first spring (13) is sleeved on the movable rod (11), a connecting rod (14) is fixedly connected to the middle of the upper side of the lifting frame plate (9), a connecting pipe (15) is sleeved on the connecting rod (14), a pressure plate (16) is fixedly connected to the top end of the connecting pipe (15), a pressure sensor (17) is snapped on the upper side of the pressure plate (16), and a second spring (18) is sleeved on the connecting pipe (15). The middle of the support base (1) is connected to a middle frame plate (19), and a CCD camera (20) is connected to the inner top of the middle frame plate (19). A horizontal lead screw shaft (22) is provided through the middle of the support base (1). A first ball nut (23) is sleeved on the horizontal lead screw shaft (22). A sliding block (24) is connected to the outer periphery of the first ball nut (23). A connecting hole post (25) is connected to one side of the sliding block (24). A unwinding roller (3) is provided through the fixed seat (2), and a cover plate (4) is snapped onto the upper side of the fixed seat (2). A winding motor (6) is snapped onto the outer side of the movable seat (5), and a winding shaft (7) is snapped onto the output end of the winding motor (6).
2. The testing equipment for biodegradable film production according to claim 1, characterized in that: The fixed seat (2) and the movable seat (5) are both U-shaped in cross-section. The movable rod (11) is movably connected to the top seat (8). The lifting frame plate (9) is U-shaped in cross-section.
3. The testing equipment for biodegradable film production according to claim 2, characterized in that: The connecting rod (14) is movably connected to the connecting pipe (15), the second spring (18) is located between the pressure plate (16) and the lifting frame plate (9), and the pressure sensor (17) is engaged with the top seat (8).
4. The testing equipment for biodegradable film production according to claim 1, characterized in that: A moving motor (21) is mounted on one side of the bearing base (1), and a horizontal lead screw shaft (22) is engaged with the output end of the moving motor (21). The horizontal lead screw shaft (22) is threadedly connected to the first ball nut (23). The connecting hole post (25) is movably connected to the bearing base (1), and the connecting hole post (25) is engaged with the moving seat (5).
5. The testing equipment for biodegradable film production according to claim 1, characterized in that: A top groove (26) is fixedly connected to the upper side of the intermediate frame plate (19). A threaded rod (28) is provided through the top groove (26). A second ball nut (35) is sleeved on the threaded rod (28). A movable plate (29) is snapped around the second ball nut (35). Fixed connecting plates (30) are fixedly connected to both sides of the movable plate (29). A limiting groove plate (31) is fixedly connected to the lower end of the two sets of fixed connecting plates (30). Several sets of rotating rods (32) are movably connected to the inner side of the limiting groove plate (31). A limiting block (33) is fixedly connected to the middle of the lower side of the limiting groove plate (31).
6. The testing equipment for biodegradable film production according to claim 5, characterized in that: Both ends of the threaded rod (28) are fixed with rotary knobs (27), and the two sets of rotary knobs (27) are located at both ends of the top groove body (26). The threaded rod (28) is provided with symmetrical threaded sections, and the second ball nut (35) is threadedly connected to the threaded rod (28).
7. The testing equipment for biodegradable film production according to claim 5, characterized in that: Several sets of rotating rods (32) are evenly distributed on the inner side of the limiting groove plate (31). The fixed connecting plate (30) is L-shaped. The bearing base (1) has two sets of sliding grooves (34) in the middle, and the limiting block (33) is located on the inner side of the sliding groove (34).
Citation Information
Patent Citations
Detection device for adhesive film production
CN217818562U