A pre-cooking machine for processing braised meat

Abstract

This utility model relates to the field of food processing equipment technology and discloses a pre-cooking machine for braised meat, including a pre-cooking pot, an aeration module, a heating module, a foam tank, a support frame, a support adjustment component, multiple baskets, and a foam removal component. The heating module is installed on the inner wall of the pre-cooking pot, and the aeration module is installed on the bottom inner wall of the pre-cooking pot. The support frame and the support adjustment component are both installed on the pre-cooking pot, and the support frame is connected to the support adjustment component. Multiple hanging rods are fixedly installed on the support frame in a circumferential array, and hooks are rotatably installed on the multiple baskets. This utility model has the following advantages and effects: it not only heats evenly but also removes foam in real time, allows water to circulate and recycles water from overflowing foam, and facilitates the loading and unloading of braised meat, effectively improving the working stability and continuity of the pre-cooking process for braised meat.

Description

Technical Field

[0001] This utility model relates to the field of food processing equipment technology, and in particular to a pre-cooking machine for processing braised meat. Background Technology

[0002] In the industrial production process of braised meat, the pre-cooking process is a core preliminary step, and its processing effect directly affects the taste, flavor, and hygiene and safety of the final product. Currently available pre-cooking equipment for braised meat still has several technical shortcomings in practical applications: First, heating uniformity is insufficient. Most equipment uses a single heating method from the bottom or side wall, which can easily lead to localized overheating of the meat in static water, resulting in tightened meat fibers, toughened texture, and slow release of blood and impurities from the meat, requiring extended pre-cooking time and reducing production efficiency. Second, the foam treatment mechanism is inadequate. Traditional equipment relies heavily on manual, timed foam removal, which is not only time-consuming and labor-intensive but also cannot achieve continuous foam removal. Furthermore, untimely foam removal can easily lead to foam mixing into the meat, affecting product cleanliness. Although some equipment has a simple overflow structure, it lacks a design for separating and recycling foam-containing wastewater, resulting in water waste. Third, the convenience of material handling and operation is poor. The meat-bearing components of existing equipment are mostly fixed or require manual tilting and adjustment. Operators need to perform handling operations in specific locations, resulting in high labor intensity and making it difficult to meet the demands of modern braised meat processing for high efficiency, high quality, safety, and energy saving.

[0003] Therefore, this utility model proposes a pre-cooking machine for processing braised meat to solve the above problems.

[0004] The information disclosed in this background section is intended only to enhance the understanding of the overall background of this utility model and should not be construed as an admission or in any way implying that the information constitutes prior art known to those skilled in the art. Utility Model Content

[0005] The purpose of this invention is to provide a pre-cooking machine for braised meat, which not only heats evenly but also removes scum in real time, allows water to circulate and recycles the water from the overflowing scum, and facilitates the loading and unloading of braised meat, effectively improving the stability and continuity of the pre-cooking process for braised meat.

[0006] The above-mentioned technical objective of this utility model is achieved through the following technical solution: a pre-cooking machine for processing braised meat, including a pre-cooking pot, an aeration module, a heating module, a foam box, a support frame, a support adjustment component, multiple baskets, and a foam removal component;

[0007] The heating module is installed on the inner wall of the pre-cooking pot, the aeration module is installed on the bottom inner wall of the pre-cooking pot, the support frame and the support adjustment component are both installed on the pre-cooking pot, and the support frame is connected to the support adjustment component. Multiple hanging rods are fixedly installed on the support frame in a circumferential array, and multiple baskets are rotatably installed with hooks. Multiple hooks are respectively hung on the corresponding hanging rods. The foam box is fixedly installed on one side of the pre-cooking pot, and an overflow groove communicating with the foam box is opened on the top of one side of the pre-cooking pot. The foam removal component is installed on the pre-cooking pot and connected to the foam box.

[0008] A further feature of this invention is that the support adjustment assembly includes a drive motor and a rotating shaft. Two support blocks are fixedly installed on the top side of the pre-cooking pot, and the same rotating shaft is rotatably installed on the two support blocks. A drive motor is fixedly installed on one of the support blocks, and the output shaft of the drive motor is axially fixedly connected to the rotating shaft. The support frame is fixedly installed on the rotating shaft.

[0009] By adopting the above technical solution, a stable support can be provided for the support frame, while also facilitating the control of the support frame to rotate and adjust based on the pivot axis.

[0010] A further feature of this invention is that the foam removal assembly includes a delivery pump and a foam blowing pipe. The foam blowing pipe and the delivery pump are fixedly installed on the side of the pre-cooking pot away from the foam box. The outlet of the delivery pump is connected to the foam blowing pipe, and the inlet of the delivery pump is connected to the foam box.

[0011] By adopting the above technical solution, water in the foam tank can be extracted and blown along the liquid level line in the pre-cooking pot through the foam blowing pipe, so that the foam floating on the liquid surface in the pre-cooking pot can flow into the foam tank through the overflow tank, thereby achieving efficient and continuous foam removal.

[0012] A further feature of this invention is that the outlet of the foam tube is flat.

[0013] By adopting the above technical solution, the foam floating on the surface of the liquid in the pre-cooking pot can be efficiently pushed away.

[0014] A further feature of this invention is that a plurality of filter plates arranged at an incline are fixedly installed inside the foam box.

[0015] By adopting the above technical solution, it is possible to separate the foam and water entering the foam box.

[0016] A further feature of this invention is that the filter holes of the multiple filter plates decrease in size from top to bottom.

[0017] By adopting the above technical solution, it is possible to achieve efficient separation of foam and water, and to prevent foam from being transported into the pre-cooking pot by the delivery pump.

[0018] A further feature of this invention is that multiple filter plates are arranged with the front higher than the back, and multiple discharge pipes, each connected to the space above the corresponding filter plate and equipped with a control valve, are fixedly installed on the rear side of the foam box.

[0019] By adopting the above technical solution, it is easy to discharge the foam intercepted on any filter plate.

[0020] A further feature of this invention is that the drive motor is a low-speed brake motor.

[0021] By adopting the above technical solution, it is possible to control the support frame to rotate around the pivot, and at the same time, it can be braked as needed, thus facilitating the loading and unloading of braised meat into the basket.

[0022] A further feature of this invention is that the pre-cooking pot has observation windows on both its front and rear sides, and the observation windows are arranged in a strip shape.

[0023] By adopting the above technical solution, it is easy to know the water level in the pre-cooking pot in real time, so that the operator can add water to the pre-cooking pot as needed.

[0024] A further feature of this invention is that limit blocks are fixedly installed at both the front and rear ends of the hanging rod.

[0025] By adopting the above technical solution, it is possible to avoid the situation where the hook slips off the hanging rod when the basket follows the support frame to rotate around the pivot.

[0026] The beneficial effects of this utility model are:

[0027] By setting up an aeration module, air bubbles can be introduced into the pre-cooking pot during the pre-cooking process, making the meat heat more evenly in the rolling water, avoiding localized overheating that would cause the meat to become tough, and accelerating the extraction of blood and impurities from the meat; the heating module can precisely control the temperature of the pre-cooking pot to ensure that the meat is pre-cooked at a suitable temperature, improving pre-cooking efficiency and product quality.

[0028] The foam removal component allows water from the foam tank to be blown onto the surface of the pre-cooking pot via a foam blowing pipe using a delivery pump. Combined with the overflow tank, foam can be efficiently and continuously introduced into the foam tank. The multi-layer inclined filter plates inside the foam tank can separate the foam and water. The separated water can be recycled, ensuring a clean pre-cooking environment while saving water resources.

[0029] The drive motor in the support adjustment assembly drives the rotating shaft to rotate, allowing multiple baskets on the support frame to rotate synchronously with the support frame. This facilitates the operator in taking out and putting in the braised meat from different positions, improving operational convenience. The braking function of the drive motor ensures that the baskets remain stable when taking out or putting in materials. The limit blocks at both ends of the hanging rod effectively prevent the hooks from slipping off during the rotation of the baskets, ensuring production safety. In addition, the strip observation window on the pre-cooking pot allows for real-time monitoring of the water level, timely replenishment of water, and ensures the stable operation of the pre-cooking process. Attached Figure Description

[0030] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0031] Figure 1 This is a three-dimensional structural diagram of a pre-cooking machine for processing braised meat proposed in this utility model;

[0032] Figure 2 for Figure 1 A schematic diagram of the cross-sectional structure;

[0033] Figure 3 for Figure 2 A structural diagram from another perspective;

[0034] Figure 4 for Figure 2 A structural diagram from a first-person perspective;

[0035] Figure 5 This is a schematic diagram of the structure of the basket and hook part proposed in this utility model;

[0036] Figure 6 This is a schematic diagram of the foam removal component proposed in this utility model.

[0037] In the diagram, 1. Pre-cooking pot; 101. Aeration module; 102. Heating module; 11. Foam box; 111. Filter plate; 12. Overflow trough; 2. Support frame; 201. Rotating shaft; 202. Drive motor; 21. Hanging rod; 3. Basket; 31. Hook; 4. Transfer pump; 41. Foam blowing pipe. Detailed Implementation

[0038] The technical solution of this utility model will now be clearly and completely described with reference to specific embodiments. Obviously, the described embodiments are only a part of the embodiments of this utility model, and not all of them. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without creative effort are within the scope of protection of this utility model.

[0039] Reference Figure 1-6 A pre-cooking machine for processing braised meat includes a pre-cooking pot 1, an aeration module 101, a heating module 102, a foam box 11, a support frame 2, and multiple baskets 3;

[0040] Heating module 102 is installed on the inner wall of pre-cooking pot 1, aeration module 101 is installed on the bottom inner wall of pre-cooking pot 1, and two support blocks are fixedly installed on the top side of pre-cooking pot 1. The same rotating shaft 201 is rotatably installed on the two support blocks. A drive motor 202 is fixedly installed on one of the support blocks. The output shaft of drive motor 202 is axially fixedly connected to rotating shaft 201, and support frame 2 is fixedly installed on rotating shaft 201, which can provide stable support for support frame 2 and facilitate the control of support frame 2 to rotate and adjust based on rotating shaft 201. In order to meet the control of support frame 2 to rotate based on rotating shaft 201, and to brake as needed, so as to facilitate the loading and unloading of braised meat into basket 3, drive motor 202 is a low-speed brake motor.

[0041] Multiple hanging rods 21 are fixedly installed in a circular array on the support frame 2. Hooks 31 are rotatably installed on multiple baskets 3, and each hook 31 is hung on a corresponding hanging rod 21. A foam box 11 is fixedly installed on one side of the pre-cooking pot 1, and an overflow trough 12 communicating with the foam box 11 is opened on the top of one side of the pre-cooking pot 1. A foam blowing pipe 41 and a delivery pump 4 are fixedly installed on the side of the pre-cooking pot 1 away from the foam box 11, and the outlet of the delivery pump 4 is connected to the foam blowing pipe 41. The inlet of the delivery pump 4 is connected to the foam tank 11, which can draw water from the foam tank 11 and blow it along the liquid level line in the pre-cooking pot 1 through the foam blowing pipe 41. This allows the foam floating on the liquid surface in the pre-cooking pot 1 to flow into the foam tank 11 through the overflow trough 12, thereby achieving efficient and continuous foam removal. In order to efficiently push the foam floating on the liquid surface in the pre-cooking pot 1, the outlet of the foam blowing pipe 41 is set in a flat shape.

[0042] Specifically, in order to efficiently separate the foam and water entering the foam box 11 and prevent the foam from being transported to the pre-cooking pot 1 by the conveying pump 4, and to facilitate the discharge of foam intercepted on any filter plate 111, multiple filter plates 111 are fixedly installed in the foam box 11 in an inclined manner. The filter holes of the multiple filter plates 111 decrease in size from top to bottom, and the multiple filter plates 111 are all arranged in a state of being higher in the front and lower in the back. In addition, multiple discharge pipes with control valves are fixedly installed on the rear side of the foam box 11, which are respectively connected to the space above the corresponding filter plate 111.

[0043] Specifically, in order to facilitate real-time monitoring of the water level in the pre-cooking pot 1, and thus enable operators to add water to the pre-cooking pot 1 as needed, observation windows are provided on both the front and rear sides of the pre-cooking pot 1, and the observation windows are arranged in a strip shape.

[0044] Specifically, in order to prevent the hook 31 from slipping off the hanging rod 21 when the basket 3 rotates with the support frame 2 around the pivot 201, limit blocks are fixedly installed at both the front and rear ends of the hanging rod 21.

[0045] The circuits, electronic components, and module mechanisms involved all employ existing technologies, which can be fully implemented by those skilled in the art, and need no further explanation. The content protected by this application does not involve any improvement to the software, circuits, or methods.

[0046] Working principle:

[0047] In actual use, first turn on the power and inject an appropriate amount of water into the pre-cooking pot 1, with the water level line flush with the bottom side of the overflow tank 12. Then, heat the water to a suitable temperature through the heating module 102. Next, place the braised meat to be pre-cooked into the basket 3 and hang the basket 3 on the hanging rod 21 by rotating the hook 31. The limiting blocks at both ends of the hanging rod 21 can prevent the hook 31 from slipping off during subsequent rotation. Then, start the drive motor 202, which drives the rotating shaft 201 to rotate, thereby causing the support frame 2 to drive multiple baskets 3 to be immersed in the water in sequence. The time that the braised meat in the basket 3 stays in the water is adjusted by controlling the speed of the drive motor 202.

[0048] While the braised meat is being pre-cooked, the aeration module 101 is turned on. The aeration module 101 introduces air bubbles into the water, causing the meat to tumble under the action of the air bubbles, resulting in more even heating and accelerating the separation of blood and impurities. During the pre-cooking process, the delivery pump 4 works continuously, drawing water filtered by the filter plate 111 from the foam tank 11 to the foam blowing pipe 41. The flat outlet of the foam blowing pipe 41 blows the water surface along the liquid level line, causing the floating foam to gather towards the overflow trough 12 and flow into the foam tank 11 through the overflow trough 12.

[0049] The mixture that enters the foam box 11 through the overflow tank 12 is filtered by multiple filter plates 111. The filter holes of the filter plates 111 decrease in size from top to bottom, which can efficiently separate foam and water. The separated water can be pumped back to the pre-cooking pot 1 for recycling by the delivery pump 4, while the foam intercepted on the filter plates 111 can be discharged by opening the control valve on the corresponding discharge pipe.

[0050] Operators can observe the water level inside the pre-cooking pot 1 in real time through the strip-shaped observation windows on the front and back sides of the pot 1. When the water level is too low, water is added in time. After the pre-cooking is completed, the drive motor 202 is started to rotate the support frame 2 and the basket 3 out of the pre-cooking pot 1. After braking, the basket 3 can be easily removed to complete the pre-cooking operation of braised meat. This achieves uniform pre-cooking of braised meat, efficient descum removal and convenient handling, effectively improving the efficiency and quality of braised meat processing.

[0051] The above provides a detailed description of a pre-cooking machine for processing braised meat according to this utility model. Specific embodiments have been used to illustrate the principle and implementation of this utility model. The descriptions of these embodiments are merely for the purpose of helping to understand the method and core idea of ​​this utility model. It should be noted that those skilled in the art can make various improvements and modifications to this utility model without departing from its principles, and these improvements and modifications also fall within the protection scope of the claims of this utility model.

Claims

1. A brine meat food processing pre-cooker characterized by, It includes a pre-cooking pot (1), an aeration module (101), a heating module (102), a foam box (11), a support frame (2), a support adjustment assembly, multiple baskets (3), and a foam removal assembly; The heating module (102) is set on the inner wall of the pre-cooking pot (1), the aeration module (101) is set on the bottom inner wall of the pre-cooking pot (1), the support frame (2) and the support adjustment component are both set on the pre-cooking pot (1), and the support frame (2) is connected to the support adjustment component. Multiple hanging rods (21) are fixedly installed on the support frame (2) in a circumferential array, and multiple baskets (3) are rotatably installed with hooks (31). Multiple hooks (31) are respectively hung on the corresponding hanging rods (21). The foam box (11) is fixedly installed on one side of the pre-cooking pot (1), and an overflow trough (12) communicating with the foam box (11) is opened on the top of one side of the pre-cooking pot (1). The foam removal component is set on the pre-cooking pot (1) and connected to the foam box (11).

2. The halogen-cooked meat product processing retort of claim 1, wherein: The support adjustment assembly includes a drive motor (202) and a rotating shaft (201). Two support blocks are fixedly installed on the top side of the pre-cooking pot (1). The same rotating shaft (201) is rotatably installed on the two support blocks. The drive motor (202) is fixedly installed on one of the support blocks. The output shaft of the drive motor (202) is axially fixedly connected to the rotating shaft (201), and the support frame (2) is fixedly installed on the rotating shaft (201).

3. The halogenated meat processing precooker according to claim 1, characterized in that: The foam removal assembly includes a delivery pump (4) and a foam blowing pipe (41). The foam blowing pipe (41) and the delivery pump (4) are fixedly installed on the side of the pre-cooking pot (1) away from the foam box (11). The outlet of the delivery pump (4) is connected to the foam blowing pipe (41), and the inlet of the delivery pump (4) is connected to the foam box (11).

4. The halogen-cooked meat product processing retort of claim 3, wherein: The outlet of the foam tube (41) is flat.

5. The halogenated meat processing precooker according to claim 1, characterized in that: The foam box (11) is fixedly installed with multiple filter plates (111) arranged in an inclined position.

6. The halogen meat processing pre-cooker according to claim 5, characterized in that: The filter holes of the multiple filter plates (111) decrease in size from top to bottom.

7. The halogen meat processing pre-cooker according to claim 5, characterized in that: Multiple filter plates (111) are arranged with the front higher than the back, and multiple discharge pipes with control valves are fixedly installed on the rear side of the foam box (11), which are connected to the space above the corresponding filter plates (111).

8. The halogen meat processing pre-cooker according to claim 2, characterized in that: The drive motor (202) is a low-speed brake motor.

9. The halogen meat processing pre-cooker according to claim 1, characterized in that: The pre-cooking pot (1) is provided with observation windows on both the front and rear sides, and the observation windows are arranged in a strip shape.

10. The halogen meat processing pre-cooker according to claim 1, characterized in that: Limiting blocks are fixedly installed at both the front and rear ends of the hanging rod (21).

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