An automatic unwinding device for cotton towel rolls
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-13
- Publication Date
- 2026-08-14
AI Technical Summary
[0003]布料为了方便运输通常是收集成卷状然后使用时再将成卷的布料逐步放出并进行加工操作单卷放料装置就是用于将成卷布料放出现有技术中由于布料是柔性的在放出时会受到多方面影响玻纤布的张力会变化损坏布面同时运行时布面也会发生发生上下偏移影响后续收料
本实用新型通过设置启动电机支架表面上的驱动电机,驱动电机带动第一齿轮与皮带转动,使第二齿轮转动带动放卷辊传动杆转动连接的放卷辊转动,这样就达到了放卷的作用。
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Figure CN224632864U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of cotton towel unwinding technology, and in particular to an automatic unwinding device for cotton towel rolls. Background Technology
[0002] The background technology of an automatic unwinding device for cotton soft towel rolls mainly relates to the application of automated mechanical equipment in the production process of cotton soft towels. Cotton soft towels are a type of sanitary napkin or paper towel commonly used in daily life. They are usually made of fiber materials that have been processed and rolled into rolls. During the production and processing, the rolls need to be continuously unwound for use in subsequent processing stages.
[0003] For ease of transport, fabric is usually collected in rolls. When needed, the rolls are gradually unloaded for processing. A single roll unloading device is used to unload the rolls of fabric. In existing technology, because the fabric is flexible, it is affected by many factors when unloading. The tension of the fiberglass cloth will change, damaging the fabric surface. At the same time, the fabric surface will also shift up and down during operation, affecting subsequent collection. Utility Model Content
[0004] To solve the above-mentioned technical problems, this utility model provides an automatic unwinding device for cotton towel rolls.
[0005] This utility model is achieved using the following technical solution: an automatic unwinding device for cotton towel rolls, comprising a frame, an unwinding mechanism, and an adjusting mechanism. A frame support rod is fixedly connected to the bottom of the frame, an unwinding mechanism is provided at the top of the frame, a side baffle is fixedly connected to the inner surface of the frame, an adjusting mechanism is provided inside the frame, an unwinding roller fixing plate is fixedly connected to the side of the frame, an anti-falling platform is fixedly connected to the middle of the frame, and a guide roller fixing plate is fixedly connected to the top of the frame. The unwinding mechanism includes a motor bracket, a drive motor is fixedly connected to the surface of the motor bracket, a first gear is rotatably connected to the side of the drive motor, a belt is rotatably connected to the bottom of the first gear, a second gear is rotatably connected to the bottom of the belt, an unwinding roller transmission rod is rotatably connected to the side of the second gear, and an unwinding roller is rotatably connected to the side of the unwinding roller transmission rod.
[0006] As a further improvement to the above solution, the side of the motor bracket is fixedly connected to the side of the unwinding roller fixing plate, the belt is rotatably connected to the first gear and the second gear, and the unwinding roller is located on the upper surface of the frame.
[0007] By using the above technical solution, and by setting a belt to connect the first gear and the second gear, the unwinding roller can be driven to work, thus improving the stability of the device.
[0008] As a further improvement to the above solution, the adjustment mechanism includes a correction bracket and a moving roller bracket. A correction roller is rotatably connected to the top of the correction bracket, and an adjustment bracket is fixedly connected to the bottom of the correction bracket. An adjustment roller is rotatably connected to the top of the adjustment bracket. A tension bracket fixing plate is fixedly connected to the side of the adjustment bracket, and a tension bracket is fixedly connected to the side of the tension bracket fixing plate. A tension roller is rotatably connected to the top of the tension bracket, and a gravity roller is rotatably connected to the bottom of the tension bracket. A groove is provided on the surface of the tension bracket, and a pulley is rotatably connected inside the groove. A guide roller transmission rod is rotatably connected to the side of the pulley, and a guide roller is rotatably connected to the side of the guide roller transmission rod. A moving roller pulley is rotatably connected inside the moving roller bracket, and a moving roller is rotatably connected to the moving roller pulley.
[0009] The above technical solution, by setting up an adjustment mechanism, can effectively prevent uneven unwinding of the fabric during the working process, thereby affecting work efficiency and quality.
[0010] As a further improvement to the above solution, the correction bracket is fixedly connected to the side of the side baffle, the movable roller bracket is fixedly connected to the upper surface of the frame, the chute and pulley are installed on each bracket, and the tension roller and the attraction roller are rotatably connected to the side of the tension bracket.
[0011] By using the above technical solution, and by installing grooves and pulleys on each support, the adjustment efficiency of the device and the stability of the support are greatly improved.
[0012] As a further improvement to the above solution, two correction brackets are provided, symmetrically positioned on both sides of the correction roller. Similarly, two adjustment brackets are provided, symmetrically positioned on both sides of the adjustment roller.
[0013] By using the above technical solution, and by setting two correction brackets and distributing them in a centrally symmetrical manner, the efficiency of the correction function and the stability of the operation are effectively improved.
[0014] As a further improvement to the above solution, the tension bracket fixing plate is provided in two forms, with the two tension bracket fixing plates symmetrically arranged on both sides with the tension roller as the center.
[0015] By using the above technical solution, and by setting two tension supports and distributing them symmetrically on both sides, the device can stretch and extend the fabric.
[0016] As a further improvement to the above solution, there are two movable roller supports, which are symmetrically arranged on both sides with the movable roller as the center. There are also two movable roller pulleys, which are rotatably connected inside the movable roller supports.
[0017] By using the above technical solution, and by setting two moving roller supports symmetrically distributed around the moving roller, the control capability and flexibility of the device can be effectively improved.
[0018] Compared with the prior art, the beneficial effects of this utility model are as follows: This invention achieves the function of unwinding by setting a drive motor on the surface of the starter motor bracket. The drive motor drives the first gear and belt to rotate, which in turn drives the second gear to rotate the unwinding roller connected to the unwinding roller transmission rod.
[0019] This invention features a correction bracket in its adjustment mechanism. When the fabric reaches the correction bracket, the correction roller rotates and moves up and down on the surface of the correction bracket, bringing the soft cloth to the surface of the tension roller. The tension roller, through the gravity roller below, swings and rotates up and down, stretching the soft cloth to make it flatter. The stretched soft cloth is then sent to the guide roller for secondary stretching, effectively ensuring the flatness of the soft cloth. By setting an anti-fall platform at the bottom of the frame, the soft cloth is prevented from falling and getting stuck in the main machine, thus improving the safety of the device. Attached Figure Description
[0020] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a side view of the structure of this utility model; Figure 3 This is a top view of the structure of this utility model; Figure 4 This is a schematic diagram of the structure of this utility model from below; Figure 5 This is a cross-sectional structural diagram of the present invention.
[0021] Explanation of key symbols: 1. Frame; 2. Frame support rod; 3. Unwinding mechanism; 301. Motor bracket; 302. Drive motor; 303. First gear; 304. Belt; 305. Second gear; 306. Unwinding roller transmission rod; 307. Unwinding roller; 4. Side baffle; 5. Adjustment mechanism; 501. Correction bracket; 502. Correction roller; 503. Adjustment bracket; 504. Adjustment roller; 505. Tension bracket fixing plate; 506. Tension bracket; 507. Tension roller; 508. Gravity roller; 509. Slide groove; 510. Pulley; 511. Guide roller transmission rod; 512. Guide roller; 513. Moving roller bracket; 514. Moving roller pulley; 515. Moving roller; 6. Unwinding roller fixing plate; 7. Anti-falling platform; 8. Guide roller fixing plate. Detailed Implementation
[0022] The present invention will be further described below with reference to the accompanying drawings and specific embodiments. It should be noted that, without conflict, the various embodiments or technical features described below can be arbitrarily combined to form new embodiments. Example
[0023] Please combine Figure 1-5 An automatic unwinding device for cotton towel rolls according to this embodiment includes a frame 1, an unwinding mechanism 3 and an adjusting mechanism 5. A frame support rod 2 is fixedly connected to the bottom of the frame 1, the unwinding mechanism 3 is provided at the top of the frame 1, a side baffle 4 is fixedly connected to the inner surface of the frame 1, the adjusting mechanism 5 is provided inside the frame 1, an unwinding roller fixing plate 6 is fixedly connected to the side of the frame 1, an anti-falling platform 7 is fixedly connected to the middle of the frame 1, and a guide roller fixing plate 8 is fixedly connected to the top of the frame 1. The unwinding mechanism 3 includes a motor bracket 301, a drive motor 302 fixedly connected to the surface of the motor bracket 301, a first gear 303 rotatably connected to the side of the drive motor 302, a belt 304 rotatably connected to the bottom of the first gear 303, a second gear 305 rotatably connected to the bottom of the belt 304, an unwinding roller transmission rod 306 rotatably connected to the side of the second gear 305, and an unwinding roller 307 rotatably connected to the side of the unwinding roller transmission rod 306.
[0024] The side of the motor bracket 301 is fixedly connected to the side of the unwinding roller fixing plate 6. The belt 304 rotatably connects the first gear 303 and the second gear 305. The unwinding roller 307 is located on the upper surface of the frame 1.
[0025] The adjustment mechanism 5 includes a correction bracket 501 and a moving roller bracket 513. A correction roller 502 is rotatably connected to the top of the correction bracket 501, and an adjustment bracket 503 is fixedly connected to the bottom of the correction bracket 501. An adjustment roller 504 is rotatably connected to the top of the adjustment bracket 503. A tension bracket fixing plate 505 is fixedly connected to the side of the adjustment bracket 503. A tension bracket 506 is fixedly connected to the side of the tension bracket fixing plate 505. A tension roller 507 is rotatably connected to the top of the tension bracket 506. An attraction roller 508 is rotatably connected to the bottom of the tension bracket 506. A groove 509 is provided on the surface of the tension bracket 506. A pulley 510 is rotatably connected inside the groove 509. A guide roller transmission rod 511 is rotatably connected to the side of the pulley 510. A guide roller 512 is rotatably connected to the side of the guide roller transmission rod 511. A moving roller pulley 514 is rotatably connected inside the moving roller bracket 513. A moving roller 515 is rotatably connected to the moving roller pulley 514.
[0026] The correction bracket 501 is fixedly connected to the side of the side baffle 4, the moving roller bracket 513 is fixedly connected to the upper surface of the frame 1, the slide 509 and the pulley 510 are installed on each bracket, and the tension bracket 506 is rotatably connected to the tension roller 507 and the attraction roller 508.
[0027] There are two correction brackets 501, which are symmetrically arranged on both sides with the correction roller 502 as the center. There are also two adjustment brackets 503, which are symmetrically arranged on both sides with the adjustment roller 504 as the center.
[0028] There are two tension bracket fixing plates 505, which are symmetrically arranged on both sides with the tension roller 507 as the center. There are also two tension brackets 506, which are symmetrically arranged on both sides with the tension roller 507 as the center.
[0029] There are two movable roller supports 513, which are symmetrically arranged on both sides with the movable roller 515 as the center. There are two movable roller pulleys 514, which are rotatably connected inside the movable roller supports 513.
[0030] The implementation principle of the automatic unwinding device for cotton towel rolls in this embodiment is as follows: By starting the drive motor 302 on the surface of the motor bracket 301, the drive motor 302 drives the first gear 303 and belt 304 to rotate, causing the second gear 305 to rotate, which in turn drives the unwinding roller 307 connected to the unwinding roller transmission rod 306 to rotate, thus achieving the unwinding function. By setting the correction bracket 501 in the adjustment mechanism 5, when the fabric reaches the correction bracket 501, the correction roller 502 will rotate and move up and down on the surface of the correction bracket 501, bringing the towel to the surface of the tension roller 507. The tension roller 507 swings and rotates up and down through the attraction roller 508 set below, stretching the towel, making it flatter. The stretched towel is then sent to the guide roller 512 for secondary stretching, which can effectively ensure the flatness of the towel. By setting an anti-falling platform 7 below the frame 1, the towel can be prevented from falling and getting stuck in the main machine, causing damage to the device and improving the safety of the device.
[0031] The above embodiments are merely preferred embodiments of this utility model and should not be construed as limiting the scope of protection of this utility model. Any non-substantial changes and substitutions made by those skilled in the art based on this utility model shall be protected by this utility model.
Claims
1. An automatic unwinding device for cotton towel rolls, characterized in that, The machine includes a frame (1), an unwinding mechanism (3) and an adjusting mechanism (5). The bottom of the frame (1) is fixedly connected to a frame support rod (2). The top of the frame (1) is provided with an unwinding mechanism (3). The inner surface of the frame (1) is fixedly connected to a side baffle (4). The inside of the frame (1) is provided with an adjusting mechanism (5). The side of the frame (1) is fixedly connected to an unwinding roller fixing plate (6). The middle of the frame (1) is fixedly connected to an anti-falling platform (7). The top of the frame (1) is fixedly connected to a guide roller fixing plate (8). The unwinding mechanism (3) includes a motor bracket (301), a drive motor (302) is fixedly connected to the surface of the motor bracket (301), a first gear (303) is rotatably connected to the side of the drive motor (302), a belt (304) is rotatably connected to the bottom of the first gear (303), a second gear (305) is rotatably connected to the bottom of the belt (304), an unwinding roller transmission rod (306) is rotatably connected to the side of the second gear (305), and an unwinding roller (307) is rotatably connected to the side of the unwinding roller transmission rod (306).
2. An automatic unwinding device for a roll of cotton-soft wipes according to claim 1, characterized in that: The side of the motor bracket (301) is fixedly connected to the side of the unwinding roller fixing plate (6), the belt (304) is rotatably connected to the first gear (303) and the second gear (305), and the unwinding roller (307) is located on the upper surface of the frame (1). 3. An automatic unwinding device for a roll of cotton-soft wipes according to claim 1, characterized in that: The adjusting mechanism (5) includes a correction bracket (501) and a moving roller bracket (513). A correction roller (502) is rotatably connected to the top of the correction bracket (501). An adjusting bracket (503) is fixedly connected to the bottom of the correction bracket (501). An adjusting roller (504) is rotatably connected to the top of the adjusting bracket (503). A tension bracket fixing plate (505) is fixedly connected to the side of the adjusting bracket (503). A tension bracket (506) is fixedly connected to the side of the tension bracket fixing plate (505). A tension bracket (506) is rotatably connected to the top of the tension bracket (506). The tension support (506) is rotatably connected to the bottom of the tension roller (507), the tension support (506) is provided with a groove (509) on its surface, a pulley (510) is rotatably connected inside the groove (509), a guide roller drive rod (511) is rotatably connected to the side of the pulley (510), a guide roller (512) is rotatably connected to the side of the guide roller drive rod (511), a moving roller pulley (514) is rotatably connected inside the moving roller support (513), and a moving roller (515) is rotatably connected to the moving roller pulley (514).
4. An automatic unwinding device for a roll of cotton-soft wipes according to claim 3, characterized in that: The correction bracket (501) is fixedly connected to the side of the side baffle (4), the moving roller bracket (513) is fixedly connected to the upper surface of the frame (1), the chute (509) and pulley (510) are installed on each bracket, and the tension bracket (506) is rotatably connected to the tension roller (507) and the attraction roller (508).
5. An automatic unwinding device for a roll of cotton-soft wipes according to claim 3, characterized in that: There are two correction brackets (501), which are symmetrical about the correction roller (502) on both sides. There are also two adjustment brackets (503), which are symmetrical about the adjustment roller (504) on both sides.
6. An automatic unwinding device for a roll of cotton-soft wipes according to claim 3, characterized in that: There are two tension bracket fixing plates (505), which are symmetrical about the tension roller (507) on both sides. There are two tension brackets (506), which are symmetrical about the tension roller (507) on both sides. 7. An automatic unwinding device for a roll of cotton-soft wipes according to claim 3, characterized in that: There are two movable roller supports (513), which are symmetrical about the movable roller (515) on both sides. There are two movable roller pulleys (514), which are rotatably connected inside the movable roller support (513).