Vacuum roll hole clogging repair device
Patent Information
- Application Number
- CN202521755148.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-18
- Publication Date
- 2026-08-18
- Estimated Expiration
- 2035-08-18
AI Technical Summary
真空辊在进行吸附输送时经常会因为灰尘等原因造成孔眼堵塞,从而影响真空辊的吸附效果
[0013] Beneficial effects: This utility model relates to a vacuum roller hole blockage repair device. The vacuum roller to be enlarged is placed on a support assembly. By applying external force to the vacuum roller, it rotates above the mounting frame of the support assembly, moving the vacuum roller to the position to be enlarged below the enlargement assembly. The vacuum roller is then limited and fixed by a limiting assembly. By moving the component, the enlargement assembly is driven to move back and forth on the mounting frame, which can automatically and continuously enlarge and maintain the hole of the vacuum roller, improving the efficiency of vacuum roller hole enlargement repair.
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Figure CN224641734U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of vacuum roller hole expansion technology, specifically relating to a vacuum roller hole blockage repair device. Background Technology
[0002] In the paper production process, the vacuum couch roll is a key piece of equipment, mainly used to adsorb and stabilize the paper during paper forming and transport. Its working principle is to use vacuum adsorption force to tightly adhere the paper to the couch roll surface, preventing the paper from shifting, wrinkling, or breaking during high-speed transport, thereby ensuring the continuity and quality of paper production.
[0003] The roller surface is designed with evenly distributed micropores, and the vacuum chamber is located inside the roller. The system generates negative pressure, drawing air out from the pores on the roller surface, creating an adsorption force. However, during adsorption and conveying, dust and other factors often clog the pores, affecting the adsorption effect of the vacuum roller.
[0004] Existing vacuum roller hole clogging repair devices require moving the device to another hole after enlarging one hole before the clogging hole can be enlarged and repaired. This not only consumes a lot of repair time, but may also lead to positioning errors due to frequent manual operation. Utility Model Content
[0005] Purpose of the utility model: To provide a vacuum roller hole blockage repair device, which solves the above-mentioned problems existing in the prior art.
[0006] Technical Solution: A vacuum roller hole clogging repair device includes a mounting frame, a support assembly mounted on the top surface of the mounting frame, and a reserved placement space between the support assemblies for placing the vacuum roller. A mounting plate is mounted on the top of the mounting frame, and a limiting assembly is mounted on the top surface of the mounting plate. The limiting assembly is located within the reserved placement space and operatively adsorbs the surface of the vacuum roller. Moving assemblies are symmetrically mounted on both sides of the mounting frame. A hole-expanding assembly is mounted above the mounting frame and spans the vacuum roller. The hole-expanding assembly is connected to the moving end of the moving assemblies. Driven by the moving assemblies, the hole-expanding assembly reciprocates along the length of the mounting frame to expand the holes in the vacuum roller.
[0007] Preferably, the support assembly includes a plurality of support rods, the support rod matrix array is vertically mounted on the top surface of the mounting frame, and each group of support rods has rollers mounted on its sidewalls, the rollers being arranged opposite to each other and all located within the placement space.
[0008] Preferably, the limiting component includes two sets of inclined plates, which are installed on both sides of the top surface of the mounting plate. A plurality of adsorption disks are installed on the top surface of the inclined plates. The adsorption disks are arranged in a linear array along the length of the inclined plates. The adsorption disks are interconnected and connected to external equipment. The adsorption disks are inclined and clustered towards the vacuum roller.
[0009] Preferably, the moving component includes a U-shaped guide plate, which is mounted on the side wall of the mounting frame. A drive motor is mounted at the end of the U-shaped guide plate, and a lead screw is rotatably mounted inside the U-shaped guide plate. The lead screw is connected to the drive end of the drive motor. Slide rods are mounted on both sides of the lead screw, and a slider is engaged with the lead screw. The slider is slidably connected to the slide rods. A placement plate is mounted on the top of the slider, and the hole enlarging component is mounted on the top of the placement plate.
[0010] Preferably, the hole enlarging assembly includes a truss, which is installed at the moving end of the movable assembly. A support plate is installed on the top surface of the truss, and a telescopic part is installed on the top of the support plate. The moving end of the telescopic part passes through the support plate. A fixed plate is provided below the support plate and is installed at the moving end of the telescopic part. A rotating part is installed below the fixed plate, and a hole enlarging needle is installed below the rotating part.
[0011] Preferably, the enlarging assembly further includes an H-shaped limiting block, which is sleeved on the telescopic part. Guide rods are installed on both sides of the telescopic part, one end of the guide rod is connected to a fixing plate, and the other end of the guide rod is slidably inserted into the H-shaped limiting block.
[0012] Preferably, the rotating part includes a fixed column, which is installed at the lower end of the fixed plate. A bearing is installed at the lower end of the fixed column, and a rotating plate is rotatably connected to the lower part of the fixed column via the bearing. An upper connecting rod is installed at the lower edge of the fixed plate, and a telescopic rod is rotatably installed on the upper connecting rod. An adapter rod is installed at the top edge of the rotating plate, and the adapter rod is rotatably connected to the moving end of the telescopic rod. The expanding pin is installed at the center of the bottom surface of the rotating plate.
[0013] Beneficial effects: This utility model relates to a vacuum roller hole blockage repair device. The vacuum roller to be enlarged is placed on a support assembly. By applying external force to the vacuum roller, it rotates above the mounting frame of the support assembly, moving the vacuum roller to the position to be enlarged below the enlargement assembly. The vacuum roller is then limited and fixed by a limiting assembly. By moving the component, the enlargement assembly is driven to move back and forth on the mounting frame, which can automatically and continuously enlarge and maintain the hole of the vacuum roller, improving the efficiency of vacuum roller hole enlargement repair. Attached Figure Description
[0014] Figure 1This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a schematic diagram of the support component of this utility model; Figure 3 This is a partial schematic diagram of the limiting component of this utility model; Figure 4 This is a partial schematic diagram of the movable component of this utility model; Figure 5 The hole-expanding assembly of this utility model exploded. Figure 1 ; Figure 6 The hole-expanding assembly of this utility model exploded. Figure 2 ; Figure 7 This is a partial cross-sectional view of the hole-expanding assembly of this utility model; Figure 8 for Figure 7 Enlarged view of point A.
[0015] Figures 1 to 8 The reference numerals in the attached diagram are: 1. Mounting bracket; 2. Support assembly; 3. Mounting plate; 4. Limiting assembly; 5. Moving assembly; 6. Enlarging assembly; 21. Support rod; 22. Roller; 41. Inclined plate; 42. Adsorption plate; 51. U-shaped guide plate; 52. Drive motor; 53. Lead screw; 54. Slide bar; 55. Slider; 56. Placement plate; 61. Truss; 62. Support plate; 63. Telescopic part; 64. Fixing plate; 65. H-shaped limit block; 66. Guide rod; 67. Fixing column; 68. Bearing; 69. Rotating plate; 610. Connecting rod; 611. Telescopic rod; 612. Adapter rod; 613. Hole enlarging pin. Detailed Implementation
[0016] like Figures 1 to 8As shown, this utility model provides a technical solution: a vacuum roller hole clogging repair device, including a mounting frame 1, a support assembly 2 mounted on the top surface of the mounting frame 1, a reserved placement space between the support assemblies 2 for placing a vacuum roller, a mounting plate 3 mounted on the top of the mounting frame 1, and a limiting assembly 4 mounted on the top surface of the mounting plate 3. The limiting assembly 4 is located within the reserved placement space. The limiting assembly 4 operatively adsorbs the surface of the vacuum roller, that is, the vacuum roller to be enlarged is placed on the support assembly 2, and by applying external force to the vacuum roller, it rotates above the mounting frame 1 with the cooperation of the support assembly 2, thus enlarging the vacuum roller. The position to be enlarged is moved to below the enlargement component 6, and the vacuum roller is limited and fixed by the limiting component 4. The moving components 5 are symmetrically installed on both sides of the mounting frame 1. The enlargement component 6 is installed above the mounting frame 1 and spans the vacuum roller. The enlargement component 6 is connected to the moving end of the moving component 5. Driven by the moving component 5, the enlargement component 6 moves back and forth along the length direction of the mounting frame 1 to enlarge the vacuum roller. By moving the enlargement component 6 back and forth on the mounting frame 1, the holes of the vacuum roller can be automatically and continuously enlarged and maintained, improving the efficiency of vacuum roller hole enlargement and repair.
[0017] In a further embodiment, the support component 2 includes a plurality of support rods 21, which are arranged in a matrix array and mounted vertically on the top surface of the mounting frame 1. Each set of support rods 21 has rollers 22 mounted on its sidewall. The rollers 22 are arranged opposite to each other and are all located in the placement space, so that external force can be applied to the vacuum roller, causing the vacuum roller to rotate on the mounting frame 1, thereby realizing the repair of holes in the vacuum roller.
[0018] In a further embodiment, the limiting component 4 includes two sets of inclined plates 41, which are installed on both sides of the top surface of the mounting plate 3. A plurality of adsorption disks 42 are installed on the top surface of the inclined plates 41. In this embodiment, the adsorption disks 42 are magnetic adsorption disks 42. The adsorption disks 42 are arranged in a linear array along the length of the inclined plates 41. The adsorption disks 42 are interconnected and connected to external devices. The adsorption disks 42 are tilted and converged towards the vacuum roller. After the vacuum roller is adjusted to an appropriate position, the adsorption disks 42 adsorb and limit the vacuum roller.
[0019] In a further embodiment, the moving component 5 includes a U-shaped guide plate 51, which is mounted on the side wall of the mounting frame 1. A drive motor 52 is mounted at the end of the U-shaped guide plate 51. A lead screw 53 is rotatably mounted inside the U-shaped guide plate 51. The lead screw 53 is connected to the drive end of the drive motor 52. Slide rods 54 are respectively mounted on both sides of the lead screw 53. A slider 55 is engaged with the lead screw 53. The slider 55 is slidably connected to the slide rods 54. A placement plate 56 is mounted on the top of the slider 55. The hole-expanding component 6 is mounted on the top of the placement plate 56. The drive motor 52 drives the lead screw 53 to rotate. With the cooperation of the lead screw 53 and the slider 55, the hole-expanding component 6 mounted on the placement plate 56 moves back and forth along the axial direction of the lead screw 53 to repair the hole on the vacuum roller.
[0020] In a further embodiment, the enlarging assembly 6 includes a truss 61, which is installed at the moving end of the moving assembly 5. A support plate 62 is installed on the top surface of the truss 61, and a telescopic part 63 is installed on the top of the support plate 62. An H-shaped limiting plate is sleeved on the telescopic part 63, and guide rods 66 are installed on both sides of the telescopic part 63. One end of the guide rod 66 is connected to a fixing plate 64, and the other end of the guide rod 66 is slidably inserted into the H-shaped limiting block 65. The moving end of the telescopic part 63 passes through the support plate 62. A fixing plate 64 is provided below the support plate 62 and is installed at the moving end of the telescopic part 63. A rotating part is installed below the fixing plate 64, wherein the rotating part includes a fixing column 67. The fixed column 67 is installed at the lower end of the fixed plate 64. A bearing 68 is installed at the lower end of the fixed column 67. A rotating plate 69 is rotatably connected to the lower part of the fixed column 67 through the bearing 68. An upper connecting rod 610 is installed at the lower edge of the fixed plate 64. A telescopic rod 611 is rotatably installed on the upper connecting rod 610. An adapter rod 612 is installed at the top edge of the rotating plate. The adapter rod 612 is rotatably connected to the moving end of the telescopic rod 611. The expanding needle 613 is installed at the center of the bottom surface of the rotating plate. The telescopic rod 611 drives the rotating plate 69 to rotate. When the expanding needle 613 expands and repairs the hole of the vacuum roller, it drives the expanding needle 613 to rotate, so that the expanding needle 613 can quickly and smoothly repair the blockage of the hole of the vacuum roller.
[0021] Through the above technical solution, the present invention can achieve the following working process: When it is necessary to repair the blockage of the holes on the vacuum roller, the vacuum roller to be repaired is placed on the support assembly 2, and an external force is applied to the vacuum roller to make it rotate on the support assembly 2, adjusting the holes on the vacuum roller to be below the hole expansion assembly 6. The adjusted vacuum roller is then limited by the limiting assembly 4, and the hole expansion assembly 6 is driven to move on the mounting frame 1 by the moving assembly 5. The position of the hole expansion assembly 6 is adjusted to repair all the blockages on the vacuum roller.
[0022] The preferred embodiments of the present invention have been described in detail above. However, the present invention is not limited to the specific details of the above embodiments. Within the scope of the technical concept of the present invention, various equivalent transformations can be made to the technical solutions of the present invention, and all such equivalent transformations fall within the protection scope of the present invention.
Claims
1. A vacuum roller orifice clogging repair device, characterized in that, The system includes a mounting frame (1), on the top surface of which a support assembly (2) is mounted. A space is reserved between the support assemblies (2) for placing a vacuum roller. A mounting plate (3) is mounted on the top of the mounting frame (1), and a limiting assembly (4) is mounted on the top surface of the mounting plate (3). The limiting assembly (4) is located within the reserved space and operatively adsorbs the surface of the vacuum roller. Moving assemblies (5) are symmetrically mounted on both sides of the mounting frame (1). An enlarging assembly (6) is mounted above the mounting frame (1) and spans the vacuum roller. The enlarging assembly (6) is connected to the moving end of the moving assembly (5). Driven by the moving assembly (5), the enlarging assembly (6) reciprocates along the length of the mounting frame (1) to enlarge the vacuum roller.
2. The vacuum roller hole clogging repair device according to claim 1, characterized in that, The support assembly (2) includes a plurality of support rods (21), which are arranged in a matrix array and mounted vertically on the top surface of the mounting frame (1). Each set of support rods (21) has rollers (22) mounted on its sidewalls. The rollers (22) are arranged opposite to each other and are all located in the placement space.
3. The vacuum roller hole clogging repair device according to claim 1, characterized in that, The limiting component (4) includes two sets of inclined plates (41). The inclined plates (41) are installed on both sides of the top surface of the mounting plate (3). A number of adsorption disks (42) are installed on the top surface of the inclined plates (41). The adsorption disks (42) are arranged in a linear array along the length of the inclined plates (41). The adsorption disks (42) are interconnected and connected to external equipment. The adsorption disks (42) are tilted and gathered towards the vacuum roller.
4. The vacuum roller hole clogging repair device according to claim 1, characterized in that, The moving component (5) includes a U-shaped guide plate (51), which is mounted on the side wall of the mounting frame (1). A drive motor (52) is mounted on the end of the U-shaped guide plate (51). A lead screw (53) is rotatably mounted inside the U-shaped guide plate (51). The lead screw (53) is connected to the drive end of the drive motor (52). Slide rods (54) are mounted on both sides of the lead screw (53). A slider (55) is engaged with the lead screw (53). The slider (55) is slidably connected to the slide rod (54). A placement plate (56) is mounted on the top of the slider (55). The hole enlarging component (6) is mounted on the top of the placement plate (56).
5. A vacuum roller orifice clogging repair device according to claim 1, characterized in that, The enlarging assembly (6) includes a truss (61), which is installed at the moving end of the moving assembly (5). A support plate (62) is installed on the top surface of the truss (61). A telescopic part (63) is installed on the top of the support plate (62). The moving end of the telescopic part (63) passes through the support plate (62). A fixing plate (64) is provided below the support plate (62). The fixing plate (64) is installed at the moving end of the telescopic part (63). A rotating part is installed below the fixing plate (64). An enlarging needle (613) is installed below the rotating part.
6. A vacuum roller orifice clogging repair device according to claim 5, characterized in that, The enlarged hole assembly (6) also includes an H-shaped limiting block (65), which is sleeved on the telescopic part (63). Guide rods (66) are installed on both sides of the telescopic part (63). One end of the guide rod (66) is connected to the fixing plate (64), and the other end of the guide rod (66) is slidably inserted into the H-shaped limiting block (65).
7. A vacuum roller orifice clogging repair device according to claim 5, characterized in that, The rotating part includes a fixed column (67), which is installed at the lower end of the fixed plate (64). A bearing (68) is installed at the lower end of the fixed column (67). A rotating plate (69) is rotatably connected to the lower part of the fixed column (67) through the bearing (68). An upper connecting rod (610) is installed at the lower edge of the fixed plate (64). A telescopic rod (611) is rotatably installed on the upper connecting rod (610). A transition rod (612) is installed at the top edge of the rotating plate. The transition rod (612) is rotatably connected to the moving end of the telescopic rod (611). The reaming needle (613) is installed at the center of the bottom surface of the rotating plate.