A master batch screening device
Patent Information
- Application Number
- CN202521708586.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-12
- Publication Date
- 2026-08-18
- Estimated Expiration
- 2035-08-12
AI Technical Summary
现有的母粒在筛分时通常采用单层筛板的形式来将小颗粒进行剔除,留下的母粒中也会存在部分粒径较大的颗粒,从而会影响母粒的品质
[0005] To solve the above-mentioned technical problems, this utility model proposes a masterbatch screening device. This solution can remove masterbatch with larger and smaller particle sizes, while saving the space occupied by the device.
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Figure CN224644046U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of mechanical equipment, specifically to a masterbatch screening device. Background Technology
[0002] After granulation, masterbatch usually needs to be screened to select masterbatch of suitable size. Existing masterbatch usually uses a single-layer sieve plate to remove small particles during screening, but the remaining masterbatch may also contain some larger particles, which will affect the quality of the masterbatch.
[0003] There are also some multi-stage screening schemes in the existing technology for screening masterbatch, but this method uses a straight-line arrangement and occupies a large area.
[0004] Therefore, the technical problem that this application needs to solve is: how to reduce the footprint of the device when performing multiple screenings on the masterbatch. Utility Model Content
[0005] To solve the above-mentioned technical problems, this utility model proposes a masterbatch screening device. This solution can remove masterbatch with larger and smaller particle sizes, while saving the space occupied by the device.
[0006] Specifically, this utility model proposes a masterbatch screening device, including a first screening module, a second screening module and a support frame. The support frame is used to install the first screening module and the second screening module, with the first screening module located above the second screening module.
[0007] The first screening module is provided with a first screen, a first masterbatch flow channel is formed above the first screen, and a second masterbatch flow channel is formed below the first screen.
[0008] The second screening module is equipped with a second screen, a third masterbatch flow channel is formed above the second screen, and a fourth masterbatch flow channel is formed below the second screen.
[0009] The outlet of the first masterbatch flow channel is connected to the fourth masterbatch flow channel through a material guide channel, and the outlet of the fourth masterbatch flow channel is used to discharge waste material.
[0010] The outlet end of the second masterbatch flow channel is used to transport the masterbatch to the third masterbatch flow channel, and the outlet of the third masterbatch flow channel is used to discharge qualified masterbatch.
[0011] Preferably, the first screening module and the second screening module are vibrating screens.
[0012] Preferably, the first screen and the second screen are arranged at an angle.
[0013] Preferably, a material guiding component is provided between the first screening module and the second screening module, and the material guiding component has the material guiding channel.
[0014] Preferably, the feeding assembly includes:
[0015] A first feeding section is fixed on a first screening module, and a first channel is provided through the first feeding section.
[0016] The second material guiding part is fixed on the second screening module, and a second channel is provided through the second material guiding part.
[0017] The first channel and the second channel are connected to form the material guiding channel.
[0018] Preferably, the lower end of the first guide section can be slidably inserted into the second channel in the vertical direction.
[0019] Preferably, the vibrating screen is mounted on the support frame via an elastic support member, and the support frame is fixed with a drive assembly, which is used to drive the vibrating screen to vibrate in the vertical direction.
[0020] Preferably, the drive assembly includes a mounting base, a motor, and a cam. The motor is mounted on the support frame via the mounting base. A cam is fixed on the output shaft of the motor, and the cam is used to press the bottom surface of the vibrating screen. Attached Figure Description
[0021] To more clearly illustrate the technical solutions in the embodiments of this utility model, the accompanying drawings used in the description of the embodiments or the prior art will be briefly introduced below.
[0022] Figure 1 This is a three-dimensional structural schematic diagram of the masterbatch screening device proposed in this embodiment;
[0023] Figure 2 This is a top view of the structure of the masterbatch screening device proposed in this embodiment;
[0024] Figure 3 yes Figure 2 Schematic diagram of the cross-sectional structure along the AA direction;
[0025] Figure 4 This is a schematic diagram of the cam mounting structure in this embodiment.
[0026] The reference numerals used in the attached figures are as follows:
[0027] 11-First screening module; 12-Second screening module; 13-Support frame; 14-First screen; 15-First masterbatch flow channel; 16-Second masterbatch flow channel; 17-Second screen; 18-Third masterbatch flow channel; 19-Fourth masterbatch flow channel; 20-Guiding assembly; 21-First guiding part; 22-First channel; 23-Second guiding part; 24-Second channel; 25-Elastic support; 26-Drive assembly; 27-Mounting base; 28-Motor; 29-Cam. Detailed Implementation
[0028] The technical solutions of this application will be further described below with reference to specific embodiments, but this application is not limited to these embodiments.
[0029] like Figures 1 to 4 As shown, this embodiment proposes a masterbatch screening device, including a first screening module 11, a second screening module 12 and a support frame 13. The support frame 13 is used to install the first screening module 11 and the second screening module 12, with the first screening module 11 located above the second screening module 12.
[0030] The first screening module 11 is provided with a first screen 14, a first masterbatch flow channel 15 is formed above the first screen 14, and a second masterbatch flow channel 16 is formed below the first screen 14.
[0031] The second screening module 12 is provided with a second screen 17, a third masterbatch flow channel 18 is formed above the second screen 17, and a fourth masterbatch flow channel 19 is formed below the second screen 17.
[0032] The outlet of the first masterbatch flow channel 15 is connected to the fourth masterbatch flow channel 19 through a material guide channel, and the outlet of the fourth masterbatch flow channel 19 is used to discharge waste material.
[0033] The outlet end of the second masterbatch flow channel 16 is used to transport the masterbatch to the third masterbatch flow channel 18, and the outlet of the third masterbatch flow channel 18 is used to discharge qualified masterbatch.
[0034] In this scheme, the processed masterbatch is transported to the first screen 14 through a pipeline. The aperture of the first screen 14 is larger than that of the second screen 17. Unqualified large-particle masterbatch flows into the fourth masterbatch flow channel 19 through the first masterbatch flow channel 15 and the guide channel.
[0035] The masterbatch below the first screen 14 flows into the third masterbatch flow channel 18 through the second masterbatch flow channel 16. The powder or unqualified fine particles of masterbatch in the third masterbatch flow channel 18 fall into the fourth masterbatch flow channel 19 through the second screen 17. A hopper can be set at the output of the third masterbatch flow channel 18 to store qualified masterbatch.
[0036] The bottom of the fourth masterbatch flow channel 19 is provided with an outlet for discharging unqualified waste. It can be stored in a separate waste bin or directly transported to the furnace for secondary processing through a pipeline.
[0037] The apertures of the first screen 14 and the second screen 17 in this scheme can be adjusted according to processing needs. The particle size of the qualified masterbatch is larger than the mesh size of the second screen 17 and smaller than the mesh size of the first screen 14.
[0038] This solution can remove both large and small particle sizes of masterbatch, while also saving space in the equipment.
[0039] The preset particle size range for qualified masterbatch in this scheme can be set to 3 to 5 mm. Any particle size larger than this preset particle size range is considered a larger particle size, and any particle size smaller than this preset particle size range is considered a smaller particle size.
[0040] The masterbatch screening device in this solution can also be used to screen other masterbatches using the same principle. The applicable scenarios can be expanded by replacing the first screen 14 and the second screen 17.
[0041] In one embodiment of this invention, the first screening module 11 and the second screening module 12 are both vibrating screens. The vibrating screens can be equipment from the prior art.
[0042] Furthermore, the first screen 14 and the second screen 17 are respectively arranged at an angle.
[0043] As one embodiment of this invention, a material guiding component 20 is provided between the first screening module 11 and the second screening module 12, and the material guiding component 20 has the material guiding channel.
[0044] As one embodiment of this invention, the material guiding assembly 20 includes:
[0045] A first material guiding part 21 is fixed on a first screening module 11, and a first channel 22 is provided through the first material guiding part 21.
[0046] The second material guiding part 23 is fixed on the second screening module 12, and a second channel 24 is provided through the second material guiding part 23.
[0047] The first channel 22 and the second channel 24 are connected to form the material guiding channel.
[0048] Furthermore, the lower end of the first guide section 21 can be slidably inserted into the second channel 24 in the vertical direction.
[0049] The technical advantage of this solution is that, since both the first screening module 11 and the second screening module 12 require vibration, a split design is adopted, utilizing the sliding connection between the first guide part 21 and the second guide part 23 to fully ensure the operation of the first screening module 11 and the second screening module 12.
[0050] As one embodiment of this example, the vibrating screen itself includes a housing and an elastic support member 25. The housing is mounted on the support frame 13 through the elastic support member 25. The support frame 13 is fixed with a drive assembly 26, which is used to drive the vibrating screen to vibrate in the vertical direction.
[0051] In one embodiment of this invention, the drive assembly 26 includes a mounting base 27, a motor 28, and a cam 29. The motor 28 is mounted on the support frame 13 via the mounting base 27. The cam 29 is fixed on the output shaft of the motor 28 and is used to press the bottom surface of the vibrating screen.
[0052] When the motor 28 is working, the output shaft of the motor 28 rotates, which drives the cam 29 to rotate. The cam 29 intermittently presses the bottom surface of the vibrating screen shell. Under the action of the elastic support 25, the vibrating screen vibrates.
[0053] The shell of the vibrating screen and the internal screen plate are existing technologies.
[0054] For those skilled in the art, various modifications and improvements can be made without departing from the inventive concept of this utility model, and these modifications and improvements all fall within the protection scope of this utility model.
Claims
1. A masterbatch screening device, characterized in that, It includes a first screening module (11), a second screening module (12), and a support frame (13). The support frame (13) is used to install the first screening module (11) and the second screening module (12). The first screening module (11) is located above the second screening module (12). The first screening module (11) is provided with a first screen (14), a first masterbatch flow channel (15) is formed above the first screen (14), and a second masterbatch flow channel (16) is formed below the first screen (14). The second screening module (12) is provided with a second screen (17), a third masterbatch flow channel (18) is formed above the second screen (17), and a fourth masterbatch flow channel (19) is formed below the second screen (17). The outlet of the first masterbatch flow channel (15) is connected to the fourth masterbatch flow channel (19) through a material guide channel. The outlet of the fourth masterbatch flow channel (19) is used to discharge waste. The outlet end of the second masterbatch flow channel (16) is used to transport the masterbatch to the third masterbatch flow channel (18), and the outlet of the third masterbatch flow channel (18) is used to discharge qualified masterbatch.
2. The masterbatch screening device according to claim 1, characterized in that, The first screening module (11) and the second screening module (12) are vibrating screens, respectively.
3. The masterbatch screening device according to claim 2, characterized in that, The first screen (14) and the second screen (17) are arranged at an angle.
4. The masterbatch screening device according to claim 3, characterized in that, A material guiding assembly (20) is provided between the first screening module (11) and the second screening module (12), and the material guiding assembly (20) has the material guiding channel.
5. The masterbatch screening device according to claim 4, characterized in that, The feeding assembly (20) includes: The first material guiding part (21) is fixed on the first screening module (11), and the first material guiding part (21) is provided with a first channel (22). The second material guide (23) is fixed on the second screening module (12), and the second material guide (23) is provided with a second channel (24). The first channel (22) and the second channel (24) are connected to form the material guiding channel.
6. The masterbatch screening device according to claim 5, characterized in that, The lower end of the first guide part (21) can be slidably inserted into the second channel (24) in the vertical direction.
7. The masterbatch screening device according to claim 2, characterized in that, The vibrating screen is mounted on the support frame (13) by an elastic support member (25). The support frame (13) is fixed with a drive assembly (26), which is used to drive the vibrating screen to vibrate in the vertical direction.
8. The masterbatch screening device according to claim 7, characterized in that, The drive assembly (26) includes a mounting base (27), a motor (28) and a cam (29). The motor (28) is mounted on the support frame (13) via the mounting base (27). A cam (29) is fixed on the output shaft of the motor (28). The cam (29) is used to press the bottom surface of the vibrating screen.