A composite unit for producing a heat-insulating wallboard of a container house
Patent Information
- Application Number
- CN202522035602.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-22
- Publication Date
- 2026-08-18
- Estimated Expiration
- 2035-09-22
AI Technical Summary
[0005]为克服上述缺陷,本实用新型提供了一种集装箱房隔热墙板生产用复合机组,解决了现有技术中上胶工艺内隔热墙板与上胶设备存在误差,粘合剂涂抹不均匀,无法保证隔热墙板的稳定性与后续加工质量的技术问题
1.本实用新型中,通过结构框架二上承台一支撑支柱一,马达一驱动胶辊转动,热熔组件将粘合剂熔化更易涂抹,滑移组件配合夹持组件夹持隔热墙板并与胶辊协同工作,使多层隔热墙板能够对齐胶辊,并在胶辊作用下均匀上胶,为集装箱房隔热墙板生产奠定良好基础,提升贴合稳定性与后续加工质量。
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Figure CN224644460U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of thermal insulation wall panel production technology, specifically to a composite unit for producing thermal insulation wall panels for container houses. Background Technology
[0002] Insulated wall panels for container houses are components used for heat insulation of the walls of container houses. They are made of polyurethane sandwich, rock wool sandwich, and glass wool sandwich materials, and have the characteristics of heat insulation, sound insulation and noise reduction, and fire resistance. Some wall panels have wind pressure resistance and aging resistance. The splicing joints are designed with tongue and groove interlocking and sealing strips to reduce heat transfer and maintain the indoor temperature. They are used in temporary buildings to ensure the living comfort and environmental adaptability of container houses.
[0003] The composite unit used in the production of insulated wall panels for container houses is designed to solve the problems of delamination, weak adhesion, and low efficiency in the production of insulated wall panels. If the composite process of insulated wall panels is not good, the core material may separate from the panel and the insulation layer may become loose, resulting in a decrease in insulation performance, affecting the living comfort of the container house, and shortening the service life of the wall panels. The composite unit synchronously transports the core material and the panel and uses a constant temperature and pressure module to achieve tight bonding of multiple layers of materials, effectively improving the bonding strength and insulation stability of the wall panels, increasing production efficiency, and ensuring the quality and safety of the container house wall panels.
[0004] In the production process of container house insulation wall panels, there are production errors in the dimensions of the insulation wall panels from upstream suppliers. In existing technologies, there will be alignment deviations between the gluing equipment and the wall panels, resulting in uneven application of adhesive during gluing. This cannot guarantee the stable adhesion of each layer of the insulation wall panel, thus affecting the overall stability of the wall panel. This not only leads to defects such as delamination and warping in subsequent composite processes, but also directly affects the processing quality and performance of the container house insulation wall panels, making it difficult to guarantee product quality stability. Utility Model Content
[0005] To overcome the above-mentioned defects, this utility model provides a composite unit for the production of insulated wall panels for container houses, which solves the technical problems in the prior art where there are errors between the insulated wall panels and the gluing equipment in the gluing process, resulting in uneven adhesive application and inability to guarantee the stability of the insulated wall panels and the quality of subsequent processing.
[0006] To achieve the above objectives, the present invention adopts the following technical solution: a composite unit for producing insulated wall panels for container houses, comprising a structural frame one, a structural frame two fixedly connected to the left side of the structural frame one, a bonding mechanism provided at the top of the structural frame two for bonding multi-layer insulated wall panels, a consolidation mechanism provided at the front side of the structural frame one for compacting the insulated wall panels, and a cutting mechanism provided at the right side of the structural frame one. The bonding mechanism includes a support platform 1, the outer wall of which is fixedly connected to the inner wall of the structural frame 2. Each of the top sides of the support platform 1 is fixedly connected to a support column 1. A motor 1 is fixedly connected to the left side of the support column 1. Adhesive rollers are rotatably connected between two adjacent support columns 1. A hot melt assembly is provided on the top of the support platform 1. A sliding assembly is provided on the top of the structural frame 2. A clamping assembly is provided on the inner side of the top of the structural frame 2.
[0007] As a further description of the above technical solution: The consolidation mechanism includes a second support platform. The bottom of the second support platform is fixedly connected to the top front side of the structural frame. Hydraulic rods three are fixedly connected to the top of the second support platform on opposite sides. Connecting blocks one are fixedly connected to the bottom of each of the two hydraulic rods three. Two springs are fixedly connected to the bottom of each of the two connecting blocks one. The bottom of multiple springs is fixedly connected to the same connecting block two. A roller pressing assembly is provided at the bottom of the connecting block two. A cooling assembly is provided at the top of the second support platform.
[0008] As a further description of the above technical solution: The cutting mechanism includes a support platform three, the bottom of which is fixedly connected to the top right side of the structural frame one. A motor four is fixedly connected to the rear top of the support platform three, and a transmission belt one is rotatably connected to the front of the motor four. Support columns two are fixedly connected to the top of the support platform three on opposite sides. The two adjacent support columns two are rotatably connected to the same transmission shaft. The outer wall of the transmission shaft is rotatably connected to the inner left wall of the transmission belt one. A transmission belt two is provided on the outer wall of the transmission shaft on opposite sides. A cutting disc is rotatably connected to the bottom adjacent sides of the two transmission belt two. An adjustment assembly is provided on the top of the support platform three.
[0009] As a further description of the above technical solution: The hot melt assembly includes a heat sink, the left side of which is fixedly connected to the bottom right side of the first support platform, and a heating plate is fixedly connected to the top of the first support platform, with a glue box fixedly connected to the top of the heating plate.
[0010] As a further description of the above technical solution: The sliding assembly includes two guide rails, with the opposite sides of the two guide rails fixedly connected to the top adjacent sides of the structural frame. The adjacent sides of the guide rails are slidably connected to the same sliding support. The top of the sliding support is fixedly connected to a hydraulic rod, and the bottom of the hydraulic rod is rotatably connected to a rotating shaft. The front side of the rotating shaft is fixedly connected to a motor.
[0011] As a further description of the above technical solution: The clamping assembly includes a second guide rail, the top of which is rotatably connected to the bottom of a rotating shaft. Clamps are slidably connected to the bottom of the second guide rail on opposite sides. Hydraulic rods are fixedly connected between adjacent clamps, and friction strips are fixedly connected to adjacent sides of the two clamps.
[0012] As a further description of the above technical solution: The roller pressing assembly includes two structural frames, the tops of which are fixedly connected to the bottom of the connecting block two on opposite sides. The same roller pressing belt is provided between adjacent structural frames, and a motor three is fixedly connected to the rear left end of the rear structural frame one.
[0013] As a further description of the above technical solution: The refrigeration assembly includes a cooler, the bottom of which is fixedly connected to the top of the second support platform. The bottom of the second support platform is connected to two refrigeration hoses. The top of the second connecting block is fixedly connected to a cold end, the top of which is connected to the bottom of the two refrigeration hoses respectively.
[0014] As a further description of the above technical solution: The adjustable distance assembly includes two guide rails three, the tops of which are fixedly connected to the bottom adjacent side of the base three. The top of the base three has a limiting hole. The two transmission belts two are fixedly connected to the opposite sides of each other. The inner walls of the multiple sliding supports two are slidably connected to the outer walls of the two guide rails three respectively. The outer side of the transmission shaft has multiple sliding spline grooves. The tops of the two transmission belts two are rotatably connected to internal groove gears. The inner walls of the two internal groove gears are meshed with the outer walls of the multiple sliding spline grooves respectively.
[0015] As a further description of the above technical solution: Multiple structural frames 2 are fixedly connected to the inner sides of both structural frame 1 and structural frame 2. Multiple conveyor belts are provided between adjacent structural frames 2. Motors 5 are fixedly connected to the outer walls of multiple structural frames 2.
[0016] This utility model has the following beneficial effects: 1. In this utility model, a support column is supported by a bearing platform on the second structural frame, and a motor drives the rubber roller to rotate. The hot melt component melts the adhesive, making it easier to apply. The sliding component, together with the clamping component, clamps the heat insulation wall panel and works in conjunction with the rubber roller, so that the multi-layer heat insulation wall panel can be aligned with the rubber roller and evenly applied under the action of the rubber roller. This lays a good foundation for the production of heat insulation wall panels for container houses and improves the bonding stability and subsequent processing quality.
[0017] 2. In this utility model, the second support platform provides the installation foundation, the hydraulic rod three at the top of the second support platform drives the first connecting block to move up and down, the first connecting block drives the second connecting block through a spring, the roller pressing assembly at the bottom of the second connecting block moves accordingly, and the cooling assembly at the top of the second support platform operates synchronously, realizing the low-temperature roller pressing and consolidation treatment of the target object, and the pressure is buffered by the spring to prevent damage to the heat insulation wall panel. Attached Figure Description
[0018] To more clearly illustrate the technical solutions in the embodiments of this utility model, the accompanying drawings used in the description of the embodiments of this utility model will be briefly introduced below. Obviously, the drawings described below are merely some exemplary embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on the content of the exemplary embodiments of this utility model and these drawings without any creative effort.
[0019] Figure 1 This is a perspective view of a composite unit for producing insulated wall panels for container houses, as proposed in this utility model. Figure 2 This is a schematic diagram of the bonding mechanism in a composite unit for producing insulated wall panels for container houses, as proposed in this utility model. Figure 3 This is an exploded view of the sliding component in a composite unit for producing insulated wall panels for container houses, as proposed in this utility model. Figure 4 This is a schematic diagram of the consolidation mechanism in a composite unit for producing insulated wall panels for container houses, as proposed in this utility model. Figure 5 This is a schematic diagram of the cutting mechanism in a composite unit for producing insulated wall panels for container houses, as proposed in this utility model.
[0020] In the picture: 1. Structural Frame One; 2. Structural Frame Two; 3. Bonding Mechanism; 31. Support Platform One; 32. Support Column One; 33. Motor One; 34. Glue Roller; 35. Hot Melt Assembly; 351. Radiator; 352. Heating Plate; 353. Glue Box; 36. Sliding Assembly; 361. Guide Rail One; 362. Sliding Support One; 363. Hydraulic Rod One; 364. Rotating Shaft; 365. Motor Two; 37. Clamping Assembly; 371. Guide Rail Two; 372. Clamp; 373. Hydraulic Rod Two; 374. Friction Strip; 4. Consolidation Mechanism; 41. Support Platform Two; 42. Hydraulic Rod Three; 43. Connecting Block One; 44. Spring; 45. Connecting block two; 46. Roller assembly; 461. Structural frame one; 462. Roller belt; 463. Motor three; 47. Refrigeration assembly; 471. Refrigerator; 472. Refrigeration hose; 473. Cold end; 5. Cutting mechanism; 51. Support platform three; 52. Motor four; 53. Transmission belt one; 54. Support column two; 55. Transmission shaft; 56. Transmission belt two; 57. Cutting disc; 58. Adjustment assembly; 581. Limiting hole; 582. Guide rail three; 583. Sliding support two; 584. Sliding spline groove; 585. Internal grooved gear; 6. Structural frame two; 7. Conveyor belt; 8. Motor five. Detailed Implementation
[0021] The present invention will now be described in further detail with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present invention and not intended to limit it.
[0022] To keep the drawings concise, only the parts relevant to the utility model are shown schematically in each drawing; these do not represent the actual structure of the product. Furthermore, for ease of understanding, in some drawings, only one of the components with the same structure or function is schematically shown, or only one is labeled. In this document, "a" not only means "only one," but can also mean "more than one," and "several" includes "two" and "more than two."
[0023] In this document, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to fixed connections, detachable connections, or integral connections; they can refer to mechanical connections or electrical connections; they can refer to direct connections or indirect connections through an intermediate medium; and they can refer to the internal connection between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0024] In this invention, unless otherwise explicitly specified and limited, "above" or "below" the second feature can include direct contact between the first and second features, or contact between the first and second features through another feature between them. Furthermore, "above," "over," and "on top" of the second feature includes the first feature directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature includes the first feature directly below or diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.
[0025] In the description of this embodiment, terms such as "upper," "lower," "left," and "right" are based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of description and simplification of operation, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0026] Furthermore, in the description of this application, the terms "first," "second," etc., are used only to distinguish descriptions and should not be construed as indicating or implying relative importance.
[0027] Reference Figure 1 , Figure 2 and Figure 3 An embodiment of this utility model is provided: a composite unit for producing insulated wall panels for container houses, including a structural frame 1, a structural frame 2 fixedly connected to the left side of the structural frame 1, a bonding mechanism 3 provided at the top of the structural frame 2 for bonding multi-layer insulated wall panels, a consolidation mechanism 4 provided at the front side of the structural frame 1 for compacting the insulated wall panels, and a cutting mechanism 5 provided at the right side of the structural frame 1. The bonding mechanism 3 includes a support platform 31, the outer wall of which is fixedly connected to the inner wall of the structural frame 2. The top of the support platform 31 is fixedly connected to a support column 32 on the opposite side. A motor 33 is fixedly connected to the left side of the left support column 32. A rubber roller 34 is rotatably connected between the two adjacent support columns 32. A hot melt assembly 35 is provided on the top of the support platform 31. A sliding assembly 36 is provided on the top of the structural frame 2. A clamping assembly 37 is provided on the inner side of the top of the structural frame 2. Specifically, during operation, the composite unit first transports the multi-layer heat insulation wall panel raw materials to the feeding points of structural frame 1 and structural frame 2. The bonding mechanism 3 completes the initial bonding of the multi-layer heat insulation wall panels. In the bonding mechanism 3, the support platform 31 provides the installation support base, and the support column 32 fixed on the top of the support platform 31 can provide rotational support for the glue roller 34. After the motor 33 fixed on the left side of the support column 32 is started, it provides power for the rotation of the glue roller 34. The hot melt component 35 can melt the adhesive into a relatively easier-to-flow liquid state and evenly adhere the adhesive to the outer wall of the glue roller 34 during the rotation of the glue roller 34. This allows the glue roller 34 to apply adhesive to the heat insulation wall panels transported to the bonding mechanism 3, making preliminary preparations for the heat insulation wall panel bonding process. The sliding component 36 set on the top of structural frame 2 can synchronously adjust the position of the clamping component 37. The clamping component 37 on the inner side of the top of structural frame 2 is used to apply adhesive to the heat insulation wall panel. The panel is clamped and fixed, and the heat insulation wall panel is driven to apply adhesive and initially bond with the base plate. At the same time, it prevents the heat insulation wall panel from shifting during the bonding process. Through the rolling of the glue roller 34, the hot melting treatment of the hot melting component 35, and the clamping and fixing of the clamping component 37, the initial bonding effect of the multi-layer heat insulation wall panel is achieved. The heat insulation wall panel after initial bonding is transported to the structural frame 1. The consolidation mechanism 4 set on the front side of the structural frame 1 compacts the multi-layer heat insulation wall panel and cools and consolidates the adhesive, further enhancing the connection stability between the layers of the heat insulation wall panel. Through the compaction action of the consolidation mechanism 4, the structural consolidation effect of the heat insulation wall panel is achieved. After the consolidation is completed, the heat insulation wall panel continues to be transported to the right and reaches the cutting mechanism 5 set on the right side of the structural frame 1. The cutting mechanism 5 cuts the heat insulation wall panel according to the set size to obtain the finished container house heat insulation wall panel that meets the production requirements. Through the precise cutting of the cutting mechanism 5, the heat insulation wall panel is formed according to specifications.
[0028] Reference Figure 1 and Figure 4 The consolidation mechanism 4 includes a second support 41. The bottom of the second support 41 is fixedly connected to the top front side of the structural frame 1. Hydraulic rods 3 42 are fixedly connected to the top of the second support 41 on the side away from each other. Connecting blocks 1 43 are fixedly connected to the bottom of the two hydraulic rods 3 42. Two springs 44 are fixedly connected to the bottom of the two connecting blocks 1 43. The same connecting block 2 45 is fixedly connected to the bottom of the multiple springs 44. A roller pressing assembly 46 is provided at the bottom of the connecting block 2 45. A cooling assembly 47 is provided at the top of the second support 41. Specifically, the second pier 41 provides a stable installation foundation for the entire consolidation mechanism 4. After the hydraulic rod 3 42 is activated, it outputs a downward driving force. Since the bottom of the hydraulic rod 3 42 is connected to the connecting block 1 43, the driving force generated by the hydraulic rod 3 42 is directly transmitted to the connecting block 1 43, causing the connecting block 1 43 to move downward synchronously. This, in turn, pushes the connecting block 2 45 downward to apply a fastening pressure to the multi-layer heat insulation wall panel to be consolidated. The spring 44 can reduce the shaking generated during the operation of the consolidation mechanism 4 and prevent the pressure generated by the hydraulic rod 3 42 from being too high and thus damaging the multi-layer heat insulation wall panel. The bottom of the connecting block 2 45 is provided with a roller pressing assembly 46. The downward movement of the connecting block 2 45 directly drives the roller pressing assembly 46 to move closer to the workpiece to be consolidated. When the roller pressing assembly 46 is close to the workpiece to be consolidated... After the multi-layer heat insulation wall panel comes into contact with the surface, the roller pressing assembly 46 starts to rotate and performs a roller pressing operation on the surface of the workpiece. During the roller pressing operation, the spring 44 will adaptively extend and retract according to the flatness of the surface of the multi-layer heat insulation wall panel and the actual pressure requirements of the roller pressing operation, so as to achieve dynamic balance of the pressure exerted by the roller pressing assembly 46 on the surface of the multi-layer heat insulation wall panel, and ensure that the consolidation pressure of the roller pressing assembly 46 on the multi-layer heat insulation wall panel is always kept within the preset range. At the same time as the hydraulic rod 3 42 is started, the cooling assembly 47 enters the working state simultaneously. The cold energy generated by the cooling assembly 47 will be transferred to the roller pressing assembly 46, so that the roller pressing assembly 46 maintains a preset low temperature state during the operation, realizes the freezing and consolidation of the adhesive, and enables the multi-layer heat insulation wall panel to be quickly formed and stabilized.
[0029] Reference Figure 2 , Figure 3 and Figure 5The cutting mechanism 5 includes a support platform 3 51, the bottom of which is fixedly connected to the top right side of the structural frame 1. A motor 4 52 is fixedly connected to the top rear side of the support platform 3 51, and a transmission belt 1 53 is rotatably connected to the front side of the motor 4 52. Support columns 2 54 are fixedly connected to the top of the support platform 3 51 on opposite sides. A transmission shaft 55 is rotatably connected between adjacent support columns 2 54. The outer wall of the transmission shaft 55 is rotatably connected to the left inner wall of the transmission belt 1 53. A transmission belt 2 56 is provided on the outer wall of the transmission shaft 55 on opposite sides. A cutting disc 57 is rotatably connected to the bottom adjacent sides of the two transmission belts 2 56. An adjustment assembly 58 is provided on the top of the support platform 3 51. The hot-melt assembly 35 includes a radiator 351, the right side of which is fixedly connected to the left bottom of the support platform 1 31. A heating element is fixedly connected to the top of the support platform 1 31. The heating plate 352 has a glue box 353 fixedly connected to its top. The sliding assembly 36 includes two guide rails 361. The two guide rails 361 are fixedly connected to the adjacent top sides of the structural frame 2. The adjacent sides of the guide rails 361 are slidably connected to the same sliding support 362. The top of the sliding support 362 is fixedly connected to a hydraulic rod 363. The bottom of the hydraulic rod 363 is rotatably connected to a rotating shaft 364. The front side of the rotating shaft 364 is fixedly connected to a motor 365. The clamping assembly 37 includes a guide rail 371. The top of the guide rail 371 is rotatably connected to the bottom of the rotating shaft 364. The bottom sides of the guide rails 371 are slidably connected to clamps 372. The two clamps 372 are fixedly connected to each other. The two clamps 372 are fixedly connected to each other. The adjacent sides of the two clamps 372 are fixedly connected to friction strips 374. Specifically, the support platform 3 51 provides a stable installation base for the entire cutting mechanism 5. The motor 4 52 can drive the transmission belt 1 53 to rotate. The support column 2 54 fixed on the top of the support platform 3 51 provides a support base for the transmission shaft 55. The outer wall of the transmission shaft 55 is connected to the inner wall on the left side of the transmission belt 1 53. When the transmission belt 1 53 rotates, it will drive the transmission shaft 55 to rotate synchronously. The outer wall of the transmission shaft 55 is provided with transmission belt 2 56 on the side away from each other. When the transmission shaft 55 rotates, it can transmit the driving force to the transmission belt 2 56, thereby driving the cutting disc 57 to rotate, so as to realize the cutting operation of the cutting mechanism 5 on the multi-layer heat insulation wall panel to adapt to the processing requirements of different sizes and shapes. The heat sink 351 of the hot melt assembly 35 is fixedly connected to the bottom left side of the support 31 on the right side. The heat sink 351 can dissipate the heat generated during the hot melt process of the adhesive. The heating plate 352 is fixedly connected to the top of the support 31. The heating plate 352 will heat the glue box 353 fixed on the top by generating heat, thereby melting the glue in the glue box 353 into a semi-fluid state with higher fluidity. At the same time, the heat sink 351 will dissipate excess heat to prevent the hot melt assembly 35 from being damaged by overheating during operation. The guide rail 361 of the sliding assembly 36 is connected to the top of the structural frame 2, providing support and a base for the sliding support 362. The sliding support 362 can slide axially along the guide rail 361. The hydraulic rod 363 is fixed on the sliding support 362 and drives the rotating shaft 364 connected at the bottom to move vertically up and down during operation. The motor 365 drives the rotating shaft 364 to rotate. The top of the guide rail 371 of the clamping assembly 37 is connected to the bottom of the rotating shaft 364. The linear movement of the sliding support 362, the vertical movement of the hydraulic rod 363, and the rotation of the rotating shaft 364 can all be transmitted to the guide rail 371, realizing the movement of the guide rail 371. The clamp 372 can slide along the guide rail 371 under the drive of the hydraulic rod 373, so that the clamp 372 moves closer or further away. The friction strip 374 can enhance the friction between the clamp 372 and the heat insulation wall panel, improving the clamping ability of the clamp 372 on the heat insulation wall panel.
[0030] Reference Figure 1 , Figure 4 and Figure 5 The roller pressing assembly 46 includes two structural frames 461, the tops of which are fixedly connected to the bottom of the connecting block 45 on opposite sides. A single roller pressing belt 462 is provided between adjacent structural frames 461. A motor 463 is fixedly connected to the rear left end of the rear structural frame 461. The refrigeration assembly 47 includes a cooler 471, the bottom of which is fixedly connected to the top of the support platform 41. Two refrigeration hoses 472 are connected to the bottom of the support platform 41. A cold end 473 is fixedly connected to the top of the connecting block 45, and the top of the cold end 473 is connected to the bottom of the two refrigeration hoses 472. The adjustable distance assembly 58 includes two guide rails 582, the tops of which are fixedly connected to... On the bottom side of the pier 3 51, a limiting hole 581 is opened at the top of the pier 3 51. Two sliding supports 2 583 are fixedly connected to the opposite sides of the two transmission belts 2 56. The inner walls of the multiple sliding supports 2 583 are slidably connected to the outer walls of the two guide rails 3 582 respectively. Multiple sliding spline grooves 584 are opened on the outer side of the transmission shaft 55. The top of the two transmission belts 2 56 are rotatably connected to the inner groove gears 585. The inner walls of the two inner groove gears 585 are meshed with the outer walls of the multiple sliding spline grooves 584 respectively. Multiple structural frames 2 6 are fixedly connected to the inner sides of the structural frame 1 and the structural frame 2. Multiple conveyor belts 7 are set between the adjacent structural frames 2 6. Motors 5 8 are fixedly connected to the outer walls of the multiple structural frames 2 6. Specifically, the structural frame 461 of the roller pressing assembly 46 provides an installation base for the roller pressing belt 462 and transmits pressure from the connecting block 45 to the entire roller pressing belt 462 when the hydraulic rod 42 is working. The motor 463 provides power for the operation of the roller pressing belt 462. When the multi-layer heat insulation wall panel is conveyed by the conveyor belt 7 to the bottom of the roller pressing belt 462 and comes into contact with the roller pressing belt 462, the motor 463 drives the roller pressing belt 462 to rotate, performing roller pressing on the conveyed multi-layer heat insulation wall panel. The roller pressing belt 462 will increase the contact area, make the pressure evenly distributed, and prevent uneven stress during the fastening of the multi-layer heat insulation wall panel, which would affect the quality of the heat insulation wall panel. The refrigeration assembly 47 includes a refrigerator 471, the bottom of which is fixed. The top of the second support 41 is fixed and connected to the refrigeration hose 472. The top of the second connecting block 45 is connected to the cold end 473. The top of the cold end 473 is connected to the refrigeration hose 472, so that the cold energy can be transferred from the cooler 471 to the cold end 473. While the roller pressing assembly 46 is pressing the material, the cooler 471 is started at the same time. The cold energy generated by the cooler 471 is transferred to the cold end 473 through the refrigeration hose 472. The cold end 473 then transfers the cold energy to the second connecting block 45. The second connecting block 45 further transfers the cold energy to the roller pressing belt 462, so that the multi-layer heat insulation wall panel is cooled down while being pressed, so that the adhesive inside the heat insulation wall panel is cooled down and solidified quickly, so that the multi-layer heat insulation wall panel is formed quickly. The guide rail 3 582 of the adjusting assembly 58 is fixedly connected to the support platform 3 51, providing a support base for the sliding support 2 583. A limiting hole 581 is provided on the top of the support platform 3 51, through which the transmission belt 2 56 can pass and move within the limiting hole 581. The sliding support 2 583 is fixed to the transmission belt 2 56, allowing the transmission belt 2 56 to move axially along the guide rail 3 582. A sliding spline groove 584 is provided on the outer side of the transmission shaft 55. An inner groove gear 585 is rotatably connected to the top of the transmission belt 2 56. The inner wall of 85 can mesh with the outer wall of the sliding spline groove 584, thereby transmitting the rotational power from the drive shaft 55 to the second drive belt 56. When it is necessary to adjust the processing position of the cutting disc 57, the second sliding support 583 moves along the third guide rail 582, driving the second drive belt 56 and the cutting disc 57 to move, thereby realizing the adjustment of the processing size of the multi-layer heat insulation wall panel. The inner groove gear 585 can move axially along the drive shaft 55 and maintain meshing with the sliding spline groove 584, so that the cutting mechanism 5 can quickly and conveniently adjust the cutting position of the cutting disc 57. The inner sides of structural frame 1 and structural frame 2 are connected to structural frame 6. Conveyor belt 7 is set inside structural frame 6 to support the feeding and transportation of multi-layer heat insulation wall panels. Motor 5 8 is connected to the outer wall of structural frame 2 6. When motor 5 8 is started, motor 5 8 drives conveyor belt 7 to operate. Through motor 5 8 and conveyor belt 7, the material conveying effect is realized.
[0031] Working principle: When the composite unit is working, it is first supported by the structural frame 2 6 connected to the inner side of the structural frame 1 and the structural frame 2. The motor 5 8 connected to the outer wall of the structural frame 2 6 is started, driving the conveyor belt 7 set in the structural frame 2 6 to run. The multi-layer heat insulation wall panel raw material is transported to the feeding point of the structural frame 1 and the structural frame 2 2 through the conveyor belt 7 and enters the bonding mechanism 3 to complete the preliminary bonding process. During the operation of the bonding mechanism 3, the support platform 31 provides the installation support base for the entire mechanism. The support column 32 fixed on the top of the support platform 31 forms a rotational support for the glue roller 34. After the motor 33 fixed on the left side of the support column 32 is started, it provides power for the rotation of the glue roller 34. At the same time, the hot melt assembly 35 starts to work. The heat sink 351 of the hot melt assembly 35 is fixedly connected to the bottom left side of the support platform 31 on the right side to dissipate the heat generated during the hot melt process of the adhesive. The heating plate 352 fixed on the top of the support platform 31 generates heat to heat the glue box 353 fixed on the top, so that the glue in the glue box 353 melts into a semi-fluid state with higher fluidity. At the same time, the excess heat is discharged through the heat sink 351 to prevent the hot melt assembly 35 from being damaged due to overheating. During the rotation of the glue roller 34, the melted adhesive in the glue box 353 is evenly adhered to the outer wall of the glue roller 34, thereby applying adhesive to the heat insulation wall panel conveyed above, and making preliminary preparations for the subsequent bonding process. Meanwhile, the sliding assembly 36 and the clamping assembly 37, which are set at the top of the structural frame 2, work together. The guide rail 361 of the sliding assembly 36 is connected to the top of the structural frame 2, providing support and a base for the sliding support 362. The sliding support 362 can slide axially along the guide rail 361. When the hydraulic rod 363 fixed on the sliding support 362 works, it drives the rotating shaft 364 connected at the bottom to move vertically up and down. The motor 365 drives the rotating shaft 364 to rotate. The top of the guide rail 371 of the clamping assembly 37 is connected to the bottom of the rotating shaft 364. The linear motion and hydraulic... The vertical movement of rod 363 and the rotation of shaft 364 can be transmitted to guide rail 371, enabling multi-directional movement of guide rail 371. The clamp 372 on guide rail 371 slides along guide rail 371 under the drive of hydraulic rod 373, allowing the clamp 372 to move closer or further away. The friction strip 374 on clamp 372 enhances the friction between the clamp and the heat insulation wall panel, improving the clamping capacity. After the position is adjusted by sliding component 36, clamping component 37 clamps and fixes the heat insulation wall panel, driving the heat insulation wall panel to complete the adhesive application and initial bonding with the base plate, and preventing displacement during the bonding process. The consolidation mechanism 4, located at the front of the structural frame 1, compacts and cools the adhesive to solidify the initially bonded insulation wall panels. Within the consolidation mechanism 4, the support platform 41 provides a stable installation foundation for the entire mechanism. After the hydraulic rod 42 is activated, it outputs a downward driving force. The connecting block 43 connected to the bottom of the hydraulic rod 42 transmits this driving force to the connecting block 45, pushing it downwards to apply tightening pressure to the multi-layer insulation wall panels to be consolidated. The spring 44 between the connecting block 43 and the connecting block 45 reduces shaking during operation and prevents excessive pressure from the hydraulic rod 42 from damaging the insulation wall panels. The roller assembly 46 at the bottom of the connecting block 45 moves downwards synchronously with the connecting block 45. When the roller pressing assembly 46 comes into contact with the surface of the insulation wall panel to be solidified, it begins to work. The structural frame 461 of the roller pressing assembly 46 provides an installation base for the roller pressing belt 462, and transmits the pressure of the connecting block 45 to the roller pressing belt 462. The motor 463 provides power to the roller pressing belt 462, driving the roller pressing belt 462 to rotate and roll the surface of the insulation wall panel. The roller pressing belt 462 increases the contact area, making the pressure evenly distributed and preventing uneven force from affecting the quality of the insulation wall panel. During the rolling process, the spring 44 adaptively expands and contracts according to the flatness of the insulation wall panel surface and the actual pressure requirements, dynamically balancing the pressure exerted by the roller pressing assembly 46 on the surface of the insulation wall panel, ensuring that the pressure is always within the preset range. Simultaneously with the activation of hydraulic rod 3 42, refrigeration component 47 operates synchronously. The bottom of the refrigerator 471 of refrigeration component 47 is fixed to the top of support 2 41 and connected to the refrigeration hose 472. The cold end 473 at the top of connecting block 2 45 is connected to the refrigeration hose 472, so that the cold energy is conducted from the refrigerator 471 through the refrigeration hose 472 to the cold end 473, and then transferred to the roller belt 462 through connecting block 2 45, so that the roller assembly 46 maintains a preset low temperature state during operation. Thus, the heat insulation wall panel cools down rapidly while being roller pressed, and the internal adhesive freezes and solidifies, achieving the solidification effect of the heat insulation wall panel structure. After the heat insulation wall panel is consolidated, it continues to be conveyed to the right by the conveyor belt 7 and arrives at the cutting mechanism 5 set on the right side of the structural frame 1. The cutting mechanism 5 cuts it into finished products according to the set size. In the cutting mechanism 5, the support platform 3 51 provides a stable installation base for the entire mechanism. After the motor 4 52 is started, it drives the transmission belt 1 53 to rotate. The support column 2 54 fixed on the top of the support platform 3 51 provides support for the transmission shaft 55. The outer wall of the transmission shaft 55 is connected to the inner wall on the left side of the transmission belt 1 53 and rotates synchronously with the transmission belt 1 53. The outer wall of the transmission shaft 55 is equipped with transmission belt 2 56 on the side away from each other. When the transmission shaft 55 rotates, it transmits the driving force to the transmission belt 2 56, which in turn drives the cutting disc 57 to rotate, so as to realize the cutting operation of the heat insulation wall panel. The adjusting component 58 can adjust the cutting size to adapt to different processing requirements. The guide rail 3 582 of the adjusting component 58 is fixedly connected to the bottom of the support 3 51, providing support for the sliding support 2 583. The limiting hole 581 opened at the top of the support 3 51 allows the transmission belt 2 56 to pass through and move in the limiting hole 581. The sliding support 2 583 is fixed on the transmission belt 2 56, so that the transmission belt 2 56 can move axially along the guide rail 3 582. The outer side of the transmission shaft 55 is provided with a sliding spline groove 584, and the top of the transmission belt 2 56 is rotatably connected to the inner grooved gear 58. The inner wall of the cutting mechanism 5 meshes with the outer wall of the sliding spline groove 584, transmitting rotational power from the drive shaft 55 to the second drive belt 56. When adjusting the position of the cutting disc 57, the second sliding support 583 moves along the third guide rail 582, driving the second drive belt 56 and the cutting disc 57 to move synchronously. The inner groove gear 585 can move axially along the drive shaft 55 and maintain meshing with the sliding spline groove 584, ensuring uninterrupted power transmission and enabling quick and convenient adjustment of the cutting position. Finally, through the precise cutting of the cutting mechanism 5, the finished container house insulation wall panel that meets the production requirements is obtained.
[0032] It should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.
Claims
1. A composite unit for producing a container house heat insulation wallboard, comprising a structural frame one (1), characterized in that: The left side of the first structural frame (1) is fixedly connected to the second structural frame (2). The top of the second structural frame (2) is provided with a bonding mechanism (3). The bonding mechanism (3) is used to bond the multi-layer heat insulation wall panel. The front side of the first structural frame (1) is provided with a consolidation mechanism (4). The consolidation mechanism (4) is used to compact the heat insulation wall panel. The right side of the first structural frame (1) is provided with a cutting mechanism (5). The bonding mechanism (3) includes a support platform (31), the outer wall of which is fixedly connected to the inner wall of the structural frame (2), and a support column (32) is fixedly connected to the top of the support platform (31) on the opposite side. A motor (33) is fixedly connected to the left side of the support column (32) on the left side. A rubber roller (34) is rotatably connected between the two adjacent support columns (32). A hot melt assembly (35) is provided on the top of the support platform (31), a sliding assembly (36) is provided on the top of the structural frame (2), and a clamping assembly (37) is provided on the inner side of the top of the structural frame (2).
2. The composite unit for producing a container house heat insulation wallboard according to claim 1, characterized in that: The consolidation mechanism (4) includes a second support platform (41). The bottom of the second support platform (41) is fixedly connected to the top front side of the first structural frame (1). Hydraulic rods (42) are fixedly connected to the top of the second support platform (41) on the side away from each other. Connecting blocks (43) are fixedly connected to the bottom of the two hydraulic rods (42). Two springs (44) are fixedly connected to the bottom of the two connecting blocks (43). The bottom of the multiple springs (44) is fixedly connected to the same connecting block (45). A roller pressing assembly (46) is provided at the bottom of the connecting block (45). A cooling assembly (47) is provided at the top of the second support platform (41).
3. The composite unit for producing a container house heat insulation wallboard according to claim 1, characterized in that: The cutting mechanism (5) includes a support platform (51), the bottom of which is fixedly connected to the top right side of the structural frame (1). A motor (52) is fixedly connected to the rear top of the support platform (51). A transmission belt (53) is rotatably connected to the front side of the motor (52). A support column (54) is fixedly connected to the top of the support platform (51) on the opposite side. The two adjacent support columns (54) are rotatably connected to the same transmission shaft (55). The outer wall of the transmission shaft (55) is rotatably connected to the left inner wall of the transmission belt (53). A transmission belt (56) is provided on the opposite side of the outer wall of the transmission shaft (55). A cutting disc (57) is rotatably connected to the bottom adjacent side of the two transmission belts (56). An adjustment assembly (58) is provided on the top of the support platform (51).
4. The composite unit for producing a container house heat insulation wallboard according to claim 1, characterized in that: The hot melt assembly (35) includes a radiator (351), the right side of which is fixedly connected to the bottom left side of the support platform (31), and a heating plate (352) is fixedly connected to the top of the support platform (31), and a glue box (353) is fixedly connected to the top of the heating plate (352).
5. The composite unit for producing insulated wall panels for container houses according to claim 1, characterized in that: The sliding assembly (36) includes two guide rails (361). The two guide rails (361) are fixedly connected to the adjacent top side of the structural frame (2) on opposite sides. The same sliding support (362) is slidably connected to the adjacent side of the guide rails (361). A hydraulic rod (363) is fixedly connected to the top of the sliding support (362). A rotating shaft (364) is rotatably connected to the bottom of the hydraulic rod (363). A motor (365) is fixedly connected to the front side of the rotating shaft (364).
6. The composite unit for producing insulated wall panels for container houses according to claim 1, characterized in that: The clamping assembly (37) includes a second guide rail (371), the top of which is rotatably connected to the bottom of a rotating shaft (364). A clamp (372) is slidably connected to the bottom of the second guide rail (371) on opposite sides. A hydraulic rod (373) is fixedly connected between adjacent clamps (372), and a friction strip (374) is fixedly connected to adjacent sides of the two clamps (372).
7. A composite unit for producing insulated wall panels for container houses according to claim 2, characterized in that: The roller pressing assembly (46) includes two structural frames (461), the tops of the two structural frames (461) are respectively fixedly connected to the bottom of the connecting block (45) on opposite sides, and the same roller pressing belt (462) is provided between the adjacent structural frames (461). The rear left end of the rear structural frame (461) is fixedly connected to the motor (463).
8. The composite unit for producing insulated wall panels for container houses according to claim 2, characterized in that: The refrigeration assembly (47) includes a cooler (471), the bottom of which is fixedly connected to the top of the second support (41). The bottom of the second support (41) is connected to two refrigeration hoses (472). The top of the second connecting block (45) is fixedly connected to a cold end (473), the top of which is connected to the bottom of the two refrigeration hoses (472).
9. A composite unit for producing insulated wall panels for container houses according to claim 3, characterized in that: The adjustable distance assembly (58) includes two guide rails (582), the tops of which are fixedly connected to the bottom adjacent side of the support platform (51). The top of the support platform (51) has a limiting hole (581). The two transmission belts (56) are fixedly connected to two sliding supports (583) on opposite sides. The inner walls of the multiple sliding supports (583) are slidably connected to the outer walls of the two guide rails (582). The outer side of the transmission shaft (55) has multiple sliding spline grooves (584). The tops of the two transmission belts (56) are rotatably connected to inner groove gears (585). The inner walls of the two inner groove gears (585) are meshed with the outer walls of the multiple sliding spline grooves (584).
10. A composite unit for producing insulated wall panels for container houses according to claim 1, characterized in that: Multiple structural frames (6) are fixedly connected to the inner sides of both structural frame one (1) and structural frame two (2). Multiple conveyor belts (7) are provided between adjacent structural frames (6). Motors (8) are fixedly connected to the outer walls of multiple structural frames (6).