A coating device for optical lenses

CN224647058UActive Publication Date: 2026-08-18GUANGDONG OE OPTICAL TECH CO LTD
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Patent Information

Application Number
CN202522206504.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-10-20
Publication Date
2026-08-18
Estimated Expiration
2035-10-20

AI Technical Summary

Technical Problem

[0003]目前光学镜片采用的镀膜方式有液体浸没镀膜处理,将清漆(加硬液)向着悬吊的镜片进行浸没过程中,往复举升和下降的容纳槽会导致其内部的清漆(加硬液)出现波动,由于清漆(加硬液)粘度不同,波动的清漆(加硬液)会导致镜片表面出现波纹状的固化层,影响镜片的使用效果

Benefits of technology

1.本实用新型所述的一种用于光学镜片的镀膜装置,可将需镀膜的镜片放置在置物台上的槽体内,在通过密封门进行密封处理,并且真空泵可抽取内部空气,让内部形成真空环境,使得镀膜机进行镀膜时的稳定性及均匀性;具有高精度,高效率的生产要求,并且具有精确的定位结构,确保镀膜时的稳定性与均匀性,使得装置镀膜更加精确。

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Abstract

The utility model belongs to the technical field of mirror coating, specifically a kind of coating device for optical lens, including sealed box;Sealed door is rotationally arranged on the lateral wall of the sealed box;The inside of the sealed box is fixedly connected with bearing platform;Servo motor is installed at the bottom of the bearing platform;The output of servo motor is connected with the top matrix distribution of the slot of the object placing table;The inside upper portion of the sealed box is installed with coating machine;Air hole is opened in the slot of the coating machine;Vacuum pump is installed in the inside of the sealed box;The vacuum pump is located at the side of servo motor;The air outlet of the vacuum pump is connected with air outlet pipe;When working, when needing to carry out the coating operation of lens, can be placed in the slot in the object placing table on lens, by the above structure, it has the production requirement of high accuracy, high efficiency, and it has accurate positioning structure, ensure the stability and uniformity when coating, so that device coating is more accurate.
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Description

Technical Field

[0001] This utility model belongs to the field of lens coating technology, specifically a coating device for optical lenses. Background Technology

[0002] Coating is a process of applying a transparent electrolyte or metal film to the surface of an optical lens using physical or chemical methods. The purpose is to change the reflection and transmission characteristics of the lens surface and control the reflectivity and transmittance of the substrate to the incident light beam in order to meet different needs.

[0003] Currently, optical lenses are coated using liquid immersion coating. During the process of immersing the suspended lens in varnish (hardening liquid), the repeated lifting and lowering of the container causes fluctuations in the varnish (hardening liquid) inside. Due to the different viscosities of the varnish (hardening liquid), the fluctuating varnish (hardening liquid) will cause a wavy cured layer to appear on the lens surface, affecting the lens's performance.

[0004] With the continuous development of industries such as optics, lasers, displays, communications, and aerospace, the requirements for optical lens coating devices are becoming increasingly stringent.

[0005] Therefore, this utility model provides a coating device for optical lenses. Utility Model Content

[0006] In order to overcome the shortcomings of the prior art and solve at least one of the problems mentioned in the background art, a coating device for optical lenses is proposed.

[0007] The technical solution adopted by this utility model to solve its technical problem is as follows: A coating device for optical lenses, comprising a sealed box; a sealing door rotatably disposed on the side wall of the sealed box; a load-bearing platform fixedly connected inside the sealed box; a servo motor installed at the bottom of the load-bearing platform; a placement platform connected to the output end of the servo motor, and grooves distributed in a matrix on the top of the placement platform; a coating machine installed above the inside of the sealed box; a vent hole opened in the groove of the coating machine; a vacuum pump installed inside the sealed box; the vacuum pump located on one side of the servo motor; and an exhaust pipe connected to the exhaust port of the vacuum pump. This device meets the requirements of high precision and high efficiency in production, and has a precise positioning structure to ensure stability and uniformity during coating, making the coating process more accurate.

[0008] Preferably, a limiting block is fixed to the top of the platform; a limiting spring is fixed to the side wall of the limiting block; a clamping block is fixed to the end of the limiting spring; the limiting block, the limiting spring, and the clamping block are distributed in a matrix on one side of the tank; this is used to ensure that the lens maintains a stable position during the coating process, prevent the lens from falling off, and improve the uniformity and quality of the coating.

[0009] Preferably, the top of the support platform is provided with a matrix of rotating grooves; the rotating grooves are located at the bottom of the platform; auxiliary wheels are rotatably installed inside the rotating grooves; these wheels are used for auxiliary support to prevent swaying during rotation and ensure stability during rotation, thereby ensuring that the lens can maintain a precise position during the coating process, which is beneficial to improving the uniformity and quality of the coating.

[0010] Preferably, a cooler is installed inside the sealed box; the cooler is located on the symmetrical plane of the vacuum pump; the air inlet of the cooler is connected to an air inlet pipe; this is used for rapid cooling, effectively avoiding uneven coating caused by temperature changes, and improving the overall stability of the coating.

[0011] Preferably, the sealing box and the sealing door have internal threaded holes on their side walls; the internal threads of the internal threaded holes are connected to locking bolts; this is used to ensure high sealing performance and operational reliability of the device in a vacuum environment, and to improve stability during coating.

[0012] Preferably, ultraviolet germicidal lamps are arranged in a matrix on the inner sidewall of the sealed box; the germicidal properties of ultraviolet light are used to disinfect and sterilize the inside of the coating device to ensure a clean coating environment and prevent the lens from being contaminated.

[0013] Preferably, a trapezoidal sealing ring is fixedly connected to the side wall of the sealing door; the trapezoidal sealing ring is embedded inside the sealing box; it has better sealing performance, can effectively prevent gas leakage during the coating process, and ensure the vacuum degree of the coating chamber.

[0014] The beneficial effects of this utility model are as follows: 1. The coating device for optical lenses described in this utility model allows the lens to be coated to be placed in a groove on a platform, sealed by a sealing door, and a vacuum pump to extract internal air, creating a vacuum environment. This ensures the stability and uniformity of the coating process. It meets the requirements of high precision and high efficiency in production and features a precise positioning structure to ensure stability and uniformity during coating, making the coating process more accurate.

[0015] 2. The coating device for optical lenses described in this utility model can clamp and fix the lens to be coated by a clamping block. The cooperation between the limiting block and the limiting spring can provide a buffering effect. The spring is applicable to lenses of different sizes. It is used to ensure that the lens maintains a stable position during the coating process, prevent the lens from falling off, and improve the uniformity and quality of the coating. Attached Figure Description

[0016] The present invention will be further described below with reference to the accompanying drawings.

[0017] Figure 1 This is a perspective view of the present invention; Figure 2 This is a schematic diagram of the interior of the sealed box in this utility model; Figure 3 This is a schematic diagram of the cooling mechanism in this utility model; Figure 4 This is a schematic diagram of the structure of the sealing door in this utility model; Figure 5 This is a schematic diagram of the structure of the storage platform in this utility model.

[0018] In the diagram: 11. Sealed box; 12. Sealed door; 13. Load-bearing platform; 14. Servo motor; 15. Storage platform; 16. Coating machine; 17. Vent hole; 18. Vacuum pump; 19. Air outlet pipe; 21. Limiting block; 22. Limiting spring; 23. Clamping block; 31. Rotating groove; 32. Auxiliary wheel; 41. Cooler; 42. Air inlet pipe; 51. Internal threaded hole; 52. Locking bolt; 61. Ultraviolet germicidal lamp; 71. Trapezoidal sealing ring. Detailed Implementation

[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0020] Specific implementation examples are given below.

[0021] like Figures 1 to 5As shown, an embodiment of the present invention provides a coating device for optical lenses, comprising a sealed box 11; a sealing door 12 is rotatably disposed on the side wall of the sealed box 11; a support platform 13 is fixedly connected inside the sealed box 11; a servo motor 14 is installed at the bottom of the support platform 13; the output end of the servo motor 14 is connected to a placement platform 15, and the top of the placement platform 15 has a matrix of grooves; a coating machine 16 is installed above the inside of the sealed box 11; a vent hole 17 is opened in the groove of the coating machine 16; a vacuum pump 18 is installed inside the sealed box 11; the vacuum pump 18 is located on one side of the servo motor 14; and the outlet of the vacuum pump 18 is... The device is connected to an air outlet pipe 19. During operation, when lens coating is required, the lens can be placed in the slot on the platform 15 and sealed by the sealing door 12 to prevent leakage when the vacuum pump 18 extracts internal air, creating a vacuum environment. The coating machine 16 then coats the lens. The servo motor 14 can drive the platform 15 to rotate, allowing for more stable and faster lens coating. This structure meets the requirements of high precision and high efficiency in production, and has a precise positioning structure to ensure stability and uniformity during coating, making the coating process more accurate.

[0022] like Figures 1 to 5 As shown, a limiting block 21 is fixed to the top of the platform 15; a limiting spring 22 is fixed to the side wall of the limiting block 21; a clamping block 23 is fixed to the end of the limiting spring 22; the limiting block 21, the limiting spring 22 and the clamping block 23 are distributed in a matrix on one side of the groove; during operation, the lens can be fixed by the clamping block 23, and the cooperation between the limiting block 21 and the limiting spring 22 has the effect of elastic force, which can be applied to lenses of different sizes; through the above structure, it is used to ensure that the lens maintains a stable position during the coating process, prevent the lens from falling off, and improve the uniformity and quality of the coating.

[0023] like Figures 1 to 3 As shown, the top of the support platform 13 is matrix-distributed with rotating grooves 31; the rotating grooves 31 are located at the bottom of the platform 15; auxiliary wheels 32 are rotatably installed inside the rotating grooves 31; during operation, the cooperation between the rotating grooves 31 and the auxiliary wheels 32 can prevent the platform 15 from shaking, thus ensuring the stability of the platform 15 during rotation and making the coating of the lens above more uniform and stable; through the above structure, it serves as an auxiliary support, preventing shaking during rotation and ensuring the stability during rotation, thereby ensuring that the lens can maintain a precise position during the coating process, which is beneficial to improving the uniformity and quality of the coating.

[0024] like Figure 2 and Figure 3As shown, a cooler 41 is installed inside the sealed box 11; the cooler 41 is located on the symmetrical plane of the vacuum pump 18; the air inlet of the cooler 41 is connected to an air inlet pipe 42; during operation, the cooler 41 can be used for cooling, and the air inlet pipe 42 can quickly bring external cold air into the interior, making the lens coating process more stable and preventing uneven coating layer from occurring; through the above structure, rapid cooling is used to effectively avoid uneven coating layer caused by temperature changes, and the overall coating stability can be improved.

[0025] like Figures 1 to 4 As shown, the sealing box 11 and the sealing door 12 have internal threaded holes 51 on their side walls; the internal threads of the internal threaded holes 51 are connected to locking bolts 52; during operation, the locking bolts 52 and the internal threaded holes 51 can make the sealing door 12 and the sealing box 11 more secure, preventing leakage in the vacuum environment inside the device; the above structure is used to ensure high sealing performance and operational reliability of the device in a vacuum environment, and improve the stability during coating.

[0026] like Figure 2 and Figure 3 As shown, ultraviolet germicidal lamps 61 are arranged in a matrix on the inner side wall of the sealed box 11. During operation, the ultraviolet germicidal lamps 61 can be used for sterilization, which can keep the inside of the sealed box 11 clean and make the coating more refined and stable. Through the above structure, the sterilization characteristics of ultraviolet light are used to disinfect and sterilize the inside of the coating device to ensure the cleanliness of the coating environment and avoid contamination of the lens.

[0027] like Figure 4 As shown, a trapezoidal sealing ring 71 is fixedly attached to the side wall of the sealing door 12; the trapezoidal sealing ring 71 is embedded inside the sealing box 11; during operation, the trapezoidal sealing ring 71 can achieve a better sealing effect, and the trapezoidal design can make the overall sealing more robust; through the above structure, it has better sealing performance, which can effectively prevent gas leakage during the coating process and ensure the vacuum degree of the coating chamber.

[0028] Working Principle: During operation, when lens coating is required, the lens can be placed in the groove on the platform 15 and sealed by the sealing door 12 to prevent leakage when the vacuum pump 18 extracts internal air, creating a vacuum environment. The coating machine 16 then coats the lens. The servo motor 14 drives the platform 15 to rotate, allowing for more stable and faster coating of multiple lenses. The lens can be fixed by the clamping block 23, and the cooperation of the limiting block 21 and the limiting spring 22 provides an elastic force, suitable for lenses of different sizes. The cooperation of the rotating groove 31 and the auxiliary wheel 32 prevents the platform 15 from shaking. The stability of the rotating platform 15 ensures more uniform and stable coating of the lens above; cooling can be achieved through the cooling machine 41, and the air inlet duct 42 allows cold air from the outside to quickly enter the interior, making the lens coating process more stable and preventing uneven coating layers; the cooperation between the locking bolt 52 and the internal threaded hole 51 makes the sealing door 12 and the sealing box 11 more secure, preventing leakage in the vacuum environment inside the device; sterilization can be achieved through the ultraviolet germicidal lamp 61, keeping the inside of the sealing box 11 clean and making the coating more refined and stable; and the trapezoidal sealing ring 71 provides a better sealing effect, and the trapezoidal design makes the overall sealing more secure.

[0029] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A coating apparatus for optical lenses, comprising a sealed box (11); characterized in that: A sealing door (12) is rotatably installed on the side wall of the sealing box (11); a support platform (13) is fixedly connected inside the sealing box (11); a servo motor (14) is installed at the bottom of the support platform (13); the output end of the servo motor (14) is connected to a shelf (15), and the top of the shelf (15) is matrix-distributed with grooves; a coating machine (16) is installed above the inside of the sealing box (11); a vent hole (17) is opened in the groove of the coating machine (16); a vacuum pump (18) is installed inside the sealing box (11); the vacuum pump (18) is located on one side of the servo motor (14); the outlet of the vacuum pump (18) is connected to an outlet pipe (19).

2. The coating apparatus for optical lenses according to claim 1, characterized in that: A limiting block (21) is fixed to the top of the platform (15); a limiting spring (22) is fixed to the side wall of the limiting block (21); a clamping block (23) is fixed to the end of the limiting spring (22); the limiting block (21), the limiting spring (22) and the clamping block (23) are distributed in a matrix on one side of the groove.

3. The coating apparatus for optical lenses according to claim 2, characterized in that: The top of the support platform (13) is matrix-distributed with rotating grooves (31); the rotating grooves (31) are located at the bottom of the shelf (15); the rotating grooves (31) are equipped with auxiliary wheels (32) for rotation.

4. The coating apparatus for optical lenses according to claim 1, characterized in that: The sealed box (11) is equipped with a cooler (41); the cooler (41) is located on the symmetrical side of the vacuum pump (18); the air inlet of the cooler (41) is connected to an air inlet pipe (42).

5. A coating apparatus for optical lenses according to claim 4, characterized in that: The sealing box (11) and the sealing door (12) have internal threaded holes (51) on their side walls; the internal threaded holes (51) are connected to locking bolts (52).

6. A coating apparatus for optical lenses according to claim 5, characterized in that: The inner sidewall of the sealed box (11) is matrixed with ultraviolet germicidal lamps (61).

7. A coating apparatus for optical lenses according to claim 1, characterized in that: A trapezoidal sealing ring (71) is fixedly attached to the side wall of the sealing door (12); the trapezoidal sealing ring (71) is embedded inside the sealing box (11).