An oiling device for steel wire rope production and processing

Abstract

The utility model belongs to steel wire rope technical field especially is an oiling device for steel wire rope production and processing, including work board, the top side fixed mounting of work board has the fixed frame, the fixed frame one side fixed mounting has the first servo motor, the output of first servo motor is connected with unwinding roller, the surface of unwinding roller is provided with steel wire rope. Small -size electric push rod starts and drives the movement of cleaning scraper, after the movement adjustment of two cleaning scrapers, the cleaning scraper of semicircle arc shape can be contacted with the winding steel wire rope, in the winding process of steel wire rope, the cleaning scraper can scrape the lubricating oil liquid that remains on the surface of steel wire rope through friction, since the cleaning scraper is located above the oiling tank, the lubricating oil liquid scraped by the cleaning scraper can fall into the oiling tank, thereby the redundant lubricating oil liquid on the surface of steel wire rope is recycled and handled, prevents the lubricating oil liquid of steel wire rope from dripping to other positions when winding, avoids the waste of oil liquid, promotes the oiling effect of steel wire rope.

Description

Technical Field

[0001] This utility model belongs to the field of wire rope technology, specifically relating to an oiling device for wire rope production and processing. Background Technology

[0002] A wire rope is a helical bundle of steel wires that meet specific mechanical and geometric requirements, twisted together according to certain rules. It consists of steel wires, a core, and lubricant. Wire rope is made by first twisting multiple layers of steel wires into strands, and then, with the core as the center, winding a certain number of strands into a helical shape. In material handling machinery, it is used for lifting, traction, tensioning, and load-bearing. Wire ropes are characterized by high strength, light weight, stable operation, and resistance to sudden breakage, ensuring reliable performance. During the wire rope twisting process, grease is sprayed onto the rope for two main purposes: first, to lubricate the wire rope and reduce wear on the wire surface; and second, to isolate the wire surface from oxygen in the air, inhibiting oxidation and corrosion. During production, wire ropes require surface oiling to form a uniform oil film, which helps prevent rust, lubricate, reduce internal wear, and extend service life. However, current wire rope oiling methods typically employ immersion coating, which can lead to oil dripping during winding, wasting oil and reducing the effectiveness of the oiling. Therefore, a specialized oiling device for wire rope production is needed. Utility Model Content

[0003] To address the problems mentioned in the background art, this utility model provides an oiling device for steel wire rope production and processing. This device solves the problem that in the current steel wire rope oiling process, the immersion oiling method is generally used, which easily leads to oil dripping during the winding of the steel wire rope, resulting in oil waste and reduced oiling effect.

[0004] To achieve the above objectives, this utility model provides the following technical solution: an oiling device for steel wire rope production and processing, comprising a work plate, a fixed frame fixedly installed on one side of the top of the work plate, a first servo motor fixedly installed on one side of the fixed frame, an unwinding roller connected to the output end of the first servo motor, a steel wire rope disposed on the surface of the unwinding roller, an oiling box fixedly installed on the upper surface of the work plate, a connecting rod fixedly connected to the inner wall of the oiling box, an oiling pressure roller rotatably connected to the surface of the connecting rod, a slot opened on one side of the oiling box, a guide roller rotatably connected to the surface of the oiling box, a frame fixedly installed on the top of the work plate, a rope groove fixedly installed on the upper surface of the frame, a support block fixedly installed on the upper surface of the frame, a second servo motor fixedly installed on one side of the support block, a take-up roller connected to the output end of the second servo motor, and small electric push rods fixedly installed on both sides of the inner wall of the frame, one end of the small electric push rods being fixedly connected to a cleaning scraper.

[0005] Preferably, the first servo motor is connected to the unwinding roller via a fixed frame, and the unwinding roller is located inside the fixed frame.

[0006] Preferably, the surface of the oiling roller is provided with a limiting block.

[0007] Preferably, the take-up roller is located above the oiling tank.

[0008] Preferably, the number of cleaning scrapers is two, and the cleaning scrapers are semi-circular arc-shaped.

[0009] Preferably, a discharge pipe is fixedly installed on the surface of the oiling tank, and a control valve is provided on the surface of the discharge pipe.

[0010] Preferably, a support leg is fixedly installed at the bottom of the working plate, and the surface of the support leg is provided with an installation groove.

[0011] Compared with the prior art, the beneficial effects of this utility model are: A small electric actuator starts and moves the cleaning scrapers. After the two cleaning scrapers are moved and adjusted, the semi-circular cleaning scrapers can contact the winding wire rope. During the winding process, the cleaning scrapers can scrape off the residual lubricating oil on the surface of the wire rope through friction. Since the cleaning scrapers are located above the oiling tank, the lubricating oil scraped off by the cleaning scrapers can fall into the oiling tank, thereby recovering the excess lubricating oil on the surface of the wire rope, preventing the wire rope oil from dripping to other places during winding, avoiding oil waste, and improving the oiling effect of the wire rope. Attached Figure Description

[0012] The accompanying drawings are provided to further illustrate the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention, but do not constitute a limitation thereof. In the drawings: Figure 1 This is a first three-dimensional structural diagram of the present invention; Figure 2 This is a second three-dimensional structural diagram of the present invention; Figure 3 This is a three-dimensional structural diagram of the frame of this utility model; Figure 4 This is a three-dimensional structural diagram of the oiling tank of this utility model.

[0013] In the diagram: 1. Working plate; 2. Fixing frame; 3. First servo motor; 4. Unwinding roller; 5. Wire rope; 6. Oiling tank; 7. Connecting rod; 8. Oiling pressure roller; 9. Groove; 10. Guide roller; 11. Frame; 12. Rope groove; 13. Support block; 14. Second servo motor; 15. Rewinding roller; 16. Small electric push rod; 17. Cleaning scraper; 18. Discharge pipe; 19. Support leg. Detailed Implementation

[0014] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0015] Please see Figures 1-4 This utility model provides the following technical solution: an oiling device for steel wire rope production and processing, including a work plate 1, a fixed frame 2 fixedly installed on one side of the top of the work plate 1, a first servo motor 3 fixedly installed on one side of the fixed frame 2, an unwinding roller 4 connected to the output end of the first servo motor 3, a steel wire rope 5 disposed on the surface of the unwinding roller 4, an oiling box 6 fixedly installed on the upper surface of the work plate 1, a connecting rod 7 fixedly connected to the inner wall of the oiling box 6, and an oiling pressure roller 8 rotatably connected to the surface of the connecting rod 7, and an oiling box 6... A slot 9 is provided on the side. A guide roller 10 is rotatably connected to the surface of the oiling tank 6. A frame 11 is fixedly installed on the top of the working plate 1. A rope groove 12 is fixedly installed on the upper surface of the frame 11. A support block 13 is fixedly installed on the upper surface of the frame 11. A second servo motor 14 is fixedly installed on one side of the support block 13. A take-up roller 15 is connected to the output end of the second servo motor 14. Small electric push rods 16 are fixedly installed on both sides of the inner wall of the frame 11. A cleaning scraper 17 is fixedly connected to one end of the small electric push rod 16.

[0016] One end of the wire rope 5 on the surface of the unwinding roller 4 passes through the groove 9, then passes under the oiling roller 8 and through the rope groove 12 before winding onto the surface of the take-up roller 15. The operator can inject lubricating oil into the oiling tank 6, positioning the lubricating oil above the oiling roller 8. After the second servo motor 14 is started, it drives the take-up roller 15 to rotate, causing it to wind up the wire rope 5. During the winding process, the first servo motor 3 drives the unwinding roller 4 to rotate, unwinding the wire rope 5. During winding, the wire rope 5 is guided by the guide roller 10 and moves into the oiling tank 6. The oiling roller 8 limits the movement of the wire rope 5 into the oiling tank 6, ensuring it is submerged in lubricating oil. The lubricating oil then coats the wire rope 5. Because the wire rope 55 is directly immersed in the lubricating oil, the lubricating oil can fully... The lubricant penetrates into the wire rope 5, effectively coating its surface and extending its service life. During winding, the small electric push rod 16 moves the cleaning scraper 17. After adjustment, the semi-circular cleaning scraper 17 contacts the winding wire rope 5. During winding, the cleaning scraper 17 scrapes off the residual lubricant through friction. Since the cleaning scraper 17 is located above the oiling tank 6, the scraped lubricant falls into the tank, thus recovering excess lubricant and preventing it from dripping onto other parts during winding, thus improving the coating effect. All electrical equipment in this device is powered by an external power source, and the motors are controlled by a PLC automatic control system.

[0017] In one aspect of this embodiment, the take-up roller 15 located above the oiling tank 6 is used to promptly take up the oiled wire rope 5 and also facilitates the recycling of the oil after coating.

[0018] In one aspect of this embodiment, the limiting block on the surface of the oiling roller 8 is used to limit the steel wire rope during the oiling process, preventing the steel wire rope 5 from shifting during the oiling process.

[0019] In one aspect of this embodiment, after the first servo motor 3 is started, the first servo motor 3 can drive the unwinding roller 4 in the fixed frame 2 to rotate, so that the unwinding roller 4 can unwind the wire rope 5, thereby controlling the speed of unwinding and oiling the wire rope 5.

[0020] In one aspect of this embodiment, the support leg 19 can be fixed to the ground via a mounting slot, thereby installing and securing the device.

[0021] In one aspect of this embodiment, a control valve is used to control the opening and closing of the discharge pipe 18. After the oil in the oil tank 6 has been used to a certain extent, the oil can be discharged to the outside through the discharge pipe 18, thereby facilitating the centralized cleaning of the used oil.

[0022] In one aspect of this embodiment, two semi-circular cleaning scrapers 17 are used to clean excess oil from the surface of the wire rope 5, preventing excess oil from dripping to other locations during the winding process and recycling the oil.

[0023] Finally, it should be noted that the above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. An oiling device for steel wire rope production and processing, comprising a working plate (1), characterized in that: A fixed frame (2) is fixedly installed on one side of the top of the work plate (1). A first servo motor (3) is fixedly installed on one side of the fixed frame (2). The output end of the first servo motor (3) is connected to an unwinding roller (4). A wire rope (5) is provided on the surface of the unwinding roller (4). An oiling box (6) is fixedly installed on the upper surface of the work plate (1). A connecting rod (7) is fixedly connected to the inner wall of the oiling box (6). An oiling pressure roller (8) is rotatably connected to the surface of the connecting rod (7). A slot (9) is opened on one side of the oiling box (6). The surface of the oiling box (6) A guide roller (10) is rotatably connected. A frame (11) is fixedly installed on the top of the work plate (1). A rope groove (12) is fixedly installed on the upper surface of the frame (11). A support block (13) is fixedly installed on the upper surface of the frame (11). A second servo motor (14) is fixedly installed on one side of the support block (13). A take-up roller (15) is connected to the output end of the second servo motor (14). Small electric push rods (16) are fixedly installed on both sides of the inner wall of the frame (11). A cleaning scraper (17) is fixedly connected to one end of the small electric push rod (16).

2. The oiling device for steel wire rope production and processing according to claim 1, characterized in that: The first servo motor (3) is connected to the unwinding roller (4) through the fixed frame (2), and the unwinding roller (4) is located inside the fixed frame (2).

3. The oiling device for steel wire rope production and processing according to claim 1, characterized in that: The surface of the oiling roller (8) is provided with a limiting block.

4. The oiling device for steel wire rope production and processing according to claim 1, characterized in that: The take-up roller (15) is located above the oiling tank (6).

5. An oiling device for steel wire rope production and processing according to claim 1, characterized in that: The number of cleaning scrapers (17) is two, and the cleaning scrapers (17) are semi-circular arc-shaped.

6. An oiling device for steel wire rope production and processing according to claim 1, characterized in that: A discharge pipe (18) is fixedly installed on the surface of the oiling tank (6), and a control valve is provided on the surface of the discharge pipe (18).

7. An oiling device for steel wire rope production and processing according to claim 1, characterized in that: The bottom of the working plate (1) is fixedly installed with a support leg (19), and the surface of the support leg (19) is provided with an installation groove.

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