Organic fertilizer production granulator

CN224656684UActive Publication Date: 2026-08-21SHIJIAZHUANG MAIBANG MASCH EQUIP CO LTD
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Patent Information

Application Number
CN202521708105.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-08-12
Publication Date
2026-08-21
Estimated Expiration
2035-08-12

AI Technical Summary

Technical Problem

[0002]随着现代农业和环保产业的不断发展,有机肥料的资源化利用成为未来进步的重要方向,未经处理的有机肥粉状肥料易扬尘、体积大、密度低,不方便施肥,在这些前提下,造粒技术被广泛应用于有机肥生产,以提高其物理性能和施用效果,而传统的圆盘造粒机、滚筒造粒机等往往依赖于颗粒的团聚成型,生产出的颗粒大小形状各异,在施撒过程中容易堵塞施肥机,且由于大小不同导致肥料溶解效果较差,有可能会因为难以控制单位施肥量而导致肥力不均从而影响农业生产,其造粒机清洗更是面临清洗困难等维护问题

Benefits of technology

[0011] The organic fertilizer granulator of this technical solution uses a perforated rotary drum device to mix various materials evenly by rotation, and then uses pressure and centrifugal force to produce granules of uniform size. The nozzle on the drum can effectively clean the cutting part, which helps to improve the stability and efficiency of the entire device.

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Abstract

The utility model discloses an organic fertilizer production granulator, it includes: base, the base upper surface fixedly connected with the slide, the slide upper surface fixedly connected with the connecting portion, the connecting portion side surface fixedly connected with cutting part, the slide upper surface fixedly connected with the platform, the platform upper surface rotatoryly connected with the banded hole rotating cylinder, the banded hole rotating cylinder outer surface rotatoryly connected in cutting part inner surface, the base outer surface fixedly connected with the shell, the shell, the shell top fixedly connected with the guide tube, the guide tube inside upper surface fixedly connected with the telescopic link, the telescopic link far from the guide tube upper surface one end fixedly connected with the pressing plate, the shell side surface fixedly connected with the shower head, the shower head far from the shell one end fixedly connected with the hose, the hose far from the shower head one end fixedly connected with the water tank. Through above device, utilize centrifugal force and pressure and discharge organic fertilizer, greatly increased the stability and high efficiency of device.
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Description

Technical Field

[0001] This utility model relates to the field of fertilizer granulation, and in particular to an organic fertilizer production granulator. Background Technology

[0002] With the continuous development of modern agriculture and environmental protection industries, the resource utilization of organic fertilizers has become an important direction for future progress. Untreated organic fertilizer powder is prone to dust generation, has a large volume, and low density, making it inconvenient to apply. Under these circumstances, granulation technology is widely used in organic fertilizer production to improve its physical properties and application effect. However, traditional disc granulators and drum granulators often rely on granule agglomeration, producing granules of varying sizes and shapes. These granules are prone to clogging the fertilizer applicator during application, and the different sizes result in poor fertilizer dissolution. This can lead to uneven fertilization due to difficulty in controlling the unit application rate, thus affecting agricultural production. Cleaning these granulators also presents maintenance challenges. Therefore, an organic fertilizer granulator that produces granules of relatively uniform size, can adapt to large-scale production, and has a certain cleaning capability is particularly important. Utility Model Content

[0003] The purpose of this utility model is to solve at least one of the technical problems existing in the prior art and to provide an organic fertilizer production granulator.

[0004] This utility model also provides an organic fertilizer granulator, comprising: a base, a slide rail fixedly connected to the upper surface of the base, a connecting part fixedly connected to the upper surface of the slide rail, a cutting part fixedly connected to the side surface of the connecting part, a platform fixedly connected to the upper surface of the slide rail, a perforated rotating cylinder rotatably connected to the upper surface of the platform, the outer surface of the perforated rotating cylinder rotatably connected to the inner surface of the cutting part, and an outer shell fixedly connected to the outer surface of the base; the outer shell, a guide cylinder fixedly connected to the top of the outer shell, a telescopic rod fixedly connected to the upper surface of the inner part of the guide cylinder, a pressure plate fixedly connected to the end of the telescopic rod away from the upper surface of the guide cylinder, a nozzle fixedly connected to the side surface of the outer shell, a hose fixedly connected to the end of the nozzle away from the outer shell, and a water tank fixedly connected to the end of the hose away from the nozzle. With this device, centrifugal force and push plate pressure can be used to extrude the processed organic fertilizer from holes flush with the bottom surface, and then the cutting part can be used to cut it into uniformly sized granules. The nozzle can also be used to clean the cutting part, greatly increasing the stability and efficiency of the granulator in producing granules.

[0005] Preferably, in the organic fertilizer granulator according to this utility model, a discharge port is provided on the front of the outer shell, and a collection basket is fixedly connected to the connection between the discharge port and the slide. This device allows the cut granules to fall from the discharge port into the collection basket along the slide, greatly increasing the ease of collection.

[0006] Preferably, in the organic fertilizer granulator according to this utility model, a water tank is fixedly connected to the back of the outer shell, and the bottom surface of the water tank is flush with the bottom surface of the outer shell. This device allows the water tank to be connected to the overall structure, making it easier to supply water to the nozzles.

[0007] Preferably, in the organic fertilizer granulator according to this utility model, a cylinder is fixedly connected to the top of the guide cylinder, and the output end of the cylinder passes through the top of the guide cylinder and is fixedly connected to the telescopic part of the telescopic rod. This device provides a power source for the telescopic rod to extend and retract.

[0008] Preferably, in the organic fertilizer granulator according to the present invention, a feed inlet is provided on the side surface of the guide cylinder, and a baffle is slidably connected to the feed inlet on the inner side surface of the guide cylinder. With the above device, the baffle can be lowered during feeding to prevent unformed compound fertilizer from leaking out from the side hole of the perforated drum, and raised during the centrifugal separation stage to prevent powder from drifting out.

[0009] Preferably, in the organic fertilizer granulator according to this utility model, a motor slot is provided on the lower inner surface of the base, and the motor slot extends into the interior of the platform. This device provides space for installing the motor.

[0010] Preferably, in the organic fertilizer granulator according to this utility model, a motor is fixedly connected to the upper surface inside the motor slot, and the output end of the motor is fixedly connected to the bottom of the perforated rotating drum through the upper surface of the platform. Through this device, the motor provides the power source for the rotation of the perforated rotating drum. Beneficial effects

[0011] The organic fertilizer granulator of this technical solution uses a perforated rotary drum device to mix various materials evenly by rotation, and then uses pressure and centrifugal force to produce granules of uniform size. The nozzle on the drum can effectively clean the cutting part, which helps to improve the stability and efficiency of the entire device. Attached Figure Description

[0012] The present invention will be further described below with reference to the accompanying drawings and embodiments; Figure 1 This is an overall structural diagram of the organic fertilizer production granulator of this utility model; Figure 2 This is a structural diagram of the organic fertilizer production granulator of this utility model after removing the outer shell; Figure 3 This is a side plan view of the organic fertilizer production granulator of this utility model; Figure 4 This is a front view structural diagram of the rotary drum system of the organic fertilizer production granulator of this utility model.

[0013] Legend: 1. Outer shell; 2. Base; 3. Storage basket; 4. Platform; 5. Cutting section; 6. Perforated rotary drum; 7. Guide cylinder; 8. Feed inlet; 9. Cylinder; 10. Motor; 11. Telescopic rod; 12. Pressure plate; 13. Slide rail; 14. Connecting part; 15. Nozzle; 16. Hose; 17. Water tank; 18. Baffle; 19. Discharge port; 20. Motor slot. Detailed Implementation

[0014] This section will describe in detail the specific embodiments of the present utility model. The preferred embodiments of the present utility model are shown in the accompanying drawings. The purpose of the drawings is to supplement the textual description with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the present utility model, but they should not be construed as limiting the scope of protection of the present utility model.

[0015] Reference Figure 1-4 This utility model embodiment of an organic fertilizer granulator includes: a base 2 for defining the device; a slide rail 13 fixedly connected to the upper surface of the base 2, the slide rail 13 for guiding the manufactured fertilizer granules out of the device; a connecting part 14 fixedly connected to the upper surface of the slide rail 13, the connecting part 14 for raising and fixing the cutting part 5, so that the edge of the cutting part 5 can coincide with the outer surface of the perforated rotating drum 6, allowing the cutting part 5 to cut the fertilizer discharged from the hole; the cutting part 5 is fixedly connected to the side surface of the connecting part 14, the cutting part 5 has a front-narrow and rear-wide structure, which can guide the cut to increase while cutting, making it easier to cut softer fertilizers; a platform 4 fixedly connected to the upper surface of the slide rail 13, the platform 4 for raising and fixing the perforated rotating drum 6, so that the discharge hole on its side surface can coincide with the cutter of the cutting part 5; the perforated rotating drum 6 is rotatably connected to the upper surface of the platform 4, the perforated rotating drum 6 can be used to mix materials in the pretreatment stage by its own rotation. The side holes of the 6 are flush with the bottom, allowing all the organic fertilizer inside to be discharged. The side holes of the same size make the size of the discharged fertilizer particles more uniform. The lower surface of the base 2 is provided with a motor groove 20, which extends into the platform 4. The motor groove 20 is used to accommodate the motor 10. Its extension into the platform 4 makes it easier to combine the motor 10 with the perforated drum 6. The upper surface of the motor groove 20 is fixedly connected to the motor 10. The motor 10 is used to drive the perforated drum 6 to rotate, thereby completing the pretreatment of materials and centrifugal discharge of fertilizer particles. The output end of the motor 10 passes through the upper surface of the platform 4 and is fixedly connected to the bottom of the perforated drum 6. The outer surface of the perforated drum 6 is rotatably connected to the inner surface of the cutting part 5. The combination of the perforated drum 6 and the cutting part 5 gives the discharged fertilizer a strong centrifugal force during the cutting process, which greatly improves the success rate of organic fertilizer particle manufacturing. The outer surface of the base 2 is fixedly connected to the outer shell 1. The outer casing 1 serves to confine the device and effectively prevents the prepared fertilizer granules from splashing. A discharge port 19 is located on the front of the outer casing 1, used to discharge the material. A collection basket 3 is fixedly connected to the connection between the discharge port 19 and the slide 13, allowing the discharged material to fall into the basket for easier and more unified collection. A water tank 17 is fixedly connected to the back of the outer casing 1, used to store cleaning water. The bottom surface of the water tank 17 is flush with the bottom surface of the outer casing 1, allowing the water tank 17 and the outer casing 1 to be horizontally aligned on the same plane. Above, a guide cylinder 7 is fixedly connected to the top of the outer casing 1. The guide cylinder 7 is used to limit the device and guide the movement trajectory of the telescopic rod 11 and the pressure plate 12. A feed inlet 8 is provided on the side surface of the guide cylinder 7 for adding material from the guide cylinder 7 into the perforated rotating drum 6. A baffle 18 is slidably connected to the feed inlet 8 on the inner side surface of the guide cylinder 7. The baffle 18 can be raised or lowered. When the baffle 18 slides to the feed inlet 8, it can prevent material splashing and dust during pelleting. When the baffle 18 descends to the side surface of the perforated rotating drum 6, it can shield the side surface of the perforated rotating drum 6. The perforated cylinder 7 provides a sealed space for its rotation and stirring. A telescopic rod 11 is fixedly connected to the upper surface of the inner part of the guide cylinder 7. The telescopic rod 11 is used to drive the pressure plate 12 to move by its own extension and retraction. A cylinder 9 is fixedly connected to the top of the guide cylinder 7, providing a power source for the extension and retraction of the telescopic rod 11. The output end of the cylinder 9 passes through the top of the guide cylinder 7 and is fixedly connected to the extension and retraction part of the telescopic rod 11. A pressure plate 12 is fixedly connected to the end of the telescopic rod 11 away from the upper surface of the guide cylinder 7. The pressure plate 12 is similar in diameter to the inner diameter of the perforated rotating cylinder 6, and can be used as a cover to prevent the perforated rotating cylinder 6 from rotating. During material splashing, the pressure combined with the centrifugal force of the perforated drum 6 can force the prepared compound fertilizer out of the drum through the holes flush with the bottom edge of the perforated drum 6. A nozzle 15 is fixedly connected to the side surface of the outer shell 1. The nozzle 15 is used to clean the cutting part 5. A hose 16 is fixedly connected to the end of the nozzle 15 away from the outer shell 1. The hose 16 is used to guide water flow into the nozzle 15. A water tank 17 is fixedly connected to the end of the hose 16 away from the nozzle 15. The spray nozzle 15 sprays water directly at the cutting part 5 for cleaning the cutting part 5.

[0016] Working Principle: Before operation, the operator lowers the baffle 18 to cover the holes on the side surface of the perforated rotating drum 6. Then, the required compound fertilizer, water, and adhesive are added to the perforated rotating drum 6 through the feed inlet 8. The cylinder 9 is activated, driving the telescopic rod 11 to move the pressure plate 12 to the opening of the perforated rotating drum 6, acting as a drum cover. The motor 10 is then activated to rotate the perforated rotating drum 6, ensuring the internal materials are fully mixed into granules. The baffle 18 is then raised to cover the feed inlet 8, opening the holes in the perforated rotating drum 6. The cylinder 9 is activated again, driving the telescopic rod 11 to move the pressure plate 12 to squeeze the compound fertilizer inside the drum. Under the combined action of the centrifugal force of the high-speed rotation of the perforated rotating drum 6 and the pressure of the pressure plate 12, the compound fertilizer is extruded from the drum. The compound fertilizer is extruded through holes flush with the bottom of the perforated drum 6. Under the potential energy of high-speed motion, it collides with the sharp cutting part 5. Because the cutting part 5 is tightly attached to the hole, the extruded compound fertilizer is directly cut off and falls into the slide 13, where it falls into the collection basket 3. Since the cutting part 5 is tightly connected to the perforated drum 6, the fertilizer in the hole enclosed by the cutting part 5 cannot be discharged, greatly reducing the possible drop points and making the drop points more concentrated, thus increasing the stability of the device. If the device needs to be cleaned, simply add cleaning solution according to the above steps. The high-speed rotation of the perforated drum 6 can effectively clean the stains inside the drum. The cutting part 5 can also be rinsed by operating the nozzle 15 to use the water tank 17 to provide water.

[0017] The embodiments of the present utility model have been described in detail above with reference to the accompanying drawings. However, the present utility model is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present utility model.

Claims

1. An organic fertilizer granulator, characterized in that, include: The base (2) has a slide (13) fixedly connected to its upper surface, a connecting part (14) fixedly connected to its upper surface, a cutting part (5) fixedly connected to the side surface of the connecting part (14), a platform (4) fixedly connected to its upper surface, a perforated rotating cylinder (6) rotatably connected to its upper surface, an outer surface of the perforated rotating cylinder (6) rotatably connected to the inner surface of the cutting part (5), and an outer shell (1) fixedly connected to the outer surface of the base (2). The outer shell (1) has a guide tube (7) fixedly connected to its top. A telescopic rod (11) is fixedly connected to the upper surface inside the guide tube (7). A pressure plate (12) is fixedly connected to one end of the telescopic rod (11) away from the upper surface of the guide tube (7). A nozzle (15) is fixedly connected to the side surface of the outer shell (1). A hose (16) is fixedly connected to one end of the nozzle (15) away from the outer shell (1). A water tank (17) is fixedly connected to one end of the hose (16) away from the nozzle (15).

2. The organic fertilizer granulator according to claim 1, characterized in that, The outer shell (1) has a discharge port (19) on the front, and a storage basket (3) is fixedly connected to the discharge port (19) and the slide (13).

3. The organic fertilizer granulator according to claim 1, characterized in that, A water tank (17) is fixedly connected to the back of the outer shell (1), and the bottom surface of the water tank (17) is flush with the bottom surface of the outer shell (1).

4. The organic fertilizer granulator according to claim 1, characterized in that, A cylinder (9) is fixedly connected to the top of the guide tube (7), and the output end of the cylinder (9) passes through the top of the guide tube (7) and is fixedly connected to the telescopic part of the telescopic rod (11).

5. The organic fertilizer granulator according to claim 1, characterized in that, The guide cylinder (7) has a feed inlet (8) on its side surface, and a baffle (18) is slidably connected to the feed inlet (8) on the inside side surface of the guide cylinder (7).

6. The organic fertilizer granulator according to claim 1, characterized in that, The lower surface of the base (2) is provided with a motor groove (20), which extends through the platform (4).

7. The organic fertilizer granulator according to claim 6, characterized in that, A motor (10) is fixedly connected to the upper surface inside the motor slot (20), and the output end of the motor (10) passes through the upper surface of the platform (4) and is fixedly connected to the bottom of the perforated rotating drum (6).