Mica cleaning and impurity removing machine
Patent Information
- Application Number
- CN202521979517.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-15
- Publication Date
- 2026-08-21
- Estimated Expiration
- 2035-09-15
AI Technical Summary
[0003]现有部分云母清洗除杂机在使用过程中,通过将云母放入可转动的网筒内,利用转轴带动网筒旋转,配合液体浸泡与喷射力实现清洗,适用于块状或颗粒状云母的湿法清洗除杂,但网筒里存放了较多的云母存在一定的重量,在将网筒放入清洗池或从清洗池取出时较为不便,同时,网筒在云母清洗完成后,取出时,网筒外表面可能会有部分杂质残留的附着物,需要工作人员清理
本实用新型通过设置清扫件可在云母清洗完成后,在内桶从清洗桶内升起时,对内桶外表面的附着物进行自动化清理,省去了工作人员清理的时间,节约了人力,通过设置抬升件可便于将内桶从清洗桶内自动化取出,省去了工作人员操作的时间,通过自动化清理和抬升内桶,降低了工作人员的工作强度,提高了工作效率。
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Figure CN224657540U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of mica processing technology, specifically to a mica cleaning and impurity removal machine. Background Technology
[0002] Mica is a general term for aluminosilicate minerals with a layered structure. Its main components are aluminosilicates of metals such as potassium, aluminum, magnesium, iron, and lithium. It has a monoclinic crystal system, and the crystals are pseudo-hexagonal plates or tabular shapes with perfect layered cleavage. Thin flakes are elastic, with a vitreous luster, while the cleavage surfaces exhibit a pearly luster. Mica cleaning and impurity removal machines are specialized equipment used to remove impurities during the mica production process.
[0003] Some existing mica cleaning and impurity removal machines work by placing mica into a rotating mesh cylinder, using a shaft to rotate the cylinder, and combining liquid immersion and spraying to achieve cleaning. This method is suitable for wet cleaning and impurity removal of blocky or granular mica. However, the mesh cylinder contains a large amount of mica, which adds weight and makes it inconvenient to place or remove it from the cleaning tank. In addition, after the mica is cleaned, some impurities may remain on the outer surface of the mesh cylinder when it is removed, requiring manual cleaning. Utility Model Content
[0004] The purpose of this invention is to provide a mica cleaning and impurity removal machine to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a mica cleaning and impurity removal machine, comprising a cleaning tank and an inner tank disposed inside the cleaning tank, wherein an opening door is hinged to the outer side of the inner tank, and a tank lid is provided on the top of the cleaning tank, and further comprising: A wall-scraping assembly is installed on the outside of the inner tub for cleaning attached impurities. The wall-scraping assembly includes a sweeping component and a lifting component. The sweeping component includes a positioning frame fixed to the inner wall of the cleaning tub. An installation plate is fixed to the inner side of the positioning frame. A scraper is bolted to the inner side of the installation plate. A stiff brush is fixed to the inner side of the scraper. The inner side of the stiff brush contacts the outer side of the inner tub. The wall-scraping assembly also includes a bottom plate and a top plate that are mirror-fixed to the outside of the cleaning tub and the tub lid, respectively. A hydraulic cylinder is fixed between the bottom plate and the top plate.
[0006] Preferably, a motor is detachably mounted on the top of the bucket lid, and the output end of the motor is fixed to the top of the inner bucket via a coupling.
[0007] Preferably, three columns are fixed in a circular array at the bottom of the inner cavity of the cleaning tub, and the top of the three columns has a limiting seat.
[0008] Preferably, the bottom of the cleaning tub is fixed with a base, which is inserted into the inner wall of the limiting seat, and the size of the base is adapted to the inner diameter of the limiting seat.
[0009] Preferably, the top of the cleaning tub is provided with a sealing groove, and the bottom of the tub lid is fixed with a sealing ring. The sealing ring is inserted into the inner wall of the sealing groove, and the size of the sealing ring is adapted to the inner diameter of the sealing groove.
[0010] Preferably, the bottom of the cleaning tub is connected to a water inlet pipe and a drain pipe, and both the water inlet pipe and the drain pipe are equipped with solenoid valves on their inner walls.
[0011] Compared with the prior art, the beneficial effects of this utility model are as follows: This invention, by incorporating a cleaning component, can automatically clean the adhering substances on the outer surface of the inner tub after the mica cleaning process is completed and the inner tub is lifted from the cleaning tank. This saves workers' cleaning time and labor. The lifting component facilitates the automatic removal of the inner tub from the cleaning tank, saving workers' operation time. Through automated cleaning and lifting of the inner tub, the workload of workers is reduced and work efficiency is improved. Attached Figure Description
[0012] Figure 1 A schematic diagram of the overall structure of the mica cleaning and impurity removal machine provided by this utility model; Figure 2 A schematic diagram of the wall scraping assembly provided by this utility model; Figure 3 This is a schematic diagram of the structure of the inner barrel rising as provided by this utility model; Figure 4 A schematic diagram of the cleaning component provided by this utility model.
[0013] In the diagram: 1. Cleaning tub; 2. Inner tub; 3. Opening door; 4. Tub lid; 5. Scraper assembly; 51. Cleaning component; 511. Positioning frame; 512. Mounting plate; 513. Scraper; 514. Hard brush; 52. Lifting component; 521. Base plate; 522. Top plate; 523. Hydraulic cylinder; 6. Motor; 7. Column; 8. Limit seat; 9. Base; 10. Sealing groove; 11. Sealing ring; 12. Water inlet pipe; 13. Drain pipe; 14. Solenoid valve. Detailed Implementation
[0014] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0015] Please see Figure 1-4 As shown, a mica cleaning and impurity removal machine includes a cleaning tank 1 and an inner tank 2 disposed inside the cleaning tank 1. An opening door 3 is hinged to the outside of the inner tank 2. A tank cover 4 is provided on the top of the cleaning tank 1. The machine also includes a scraper assembly 5 disposed on the outside of the inner tank 2 for cleaning attached impurities. A motor 6 is detachably mounted on the top of the tank cover 4, and the output end of the motor 6 is fixed to the top of the inner tank 2 via a coupling. Three columns 7 are fixed in a circular array at the bottom of the inner cavity of the cleaning tank 1, and limit seats 8 are located at the top of the three columns 7. The bottom of the cleaning tub 1 is fixed with a base 9, which is inserted into the inner wall of the limiting seat 8. The size of the base 9 is adapted to the inner diameter of the limiting seat 8. A sealing groove 10 is opened on the top of the cleaning tub 1. A sealing ring 11 is fixed on the bottom of the tub cover 4. The sealing ring 11 is inserted into the inner wall of the sealing groove 10. The size of the sealing ring 11 is adapted to the inner diameter of the sealing groove 10. The bottom of the cleaning tub 1 is connected to a water inlet pipe 12 and a drain pipe 13. Solenoid valves 14 are installed on the inner walls of both the water inlet pipe 12 and the drain pipe 13.
[0016] Water can be added to the cleaning tank 1 to clean the crushed mica raw material in the inner tank 2. An opening door 3 on the inner tank 2 facilitates the placement of the mica raw material. A lid 4 seals the cleaning tank 1 during cleaning. A scraper assembly 5 cleans the outer surface of the inner tank 2 after cleaning, saving time and improving efficiency. A motor 6 drives the inner tank 2 to rotate at high speed within the cleaning tank 1. This rotation of the inner tank 2 in the water cleans the mica while simultaneously throwing out impurities through centrifugal force. These impurities enter the cleaning tank 1 through filter holes on the inner tank 2. Continuous water replenishment and drainage via the inlet pipe 12 and outlet pipe 13 ensure timely removal of wastewater from the cleaning tank 1. Clean water is continuously replenished to clean the mica. The motor 6 and the solenoid valves 14 on the inlet pipe 12 and the outlet pipe 13 are all controlled by a PLC controller. The circuit control principle between the motor 6, the solenoid valve 14 and the PLC controller is common knowledge in the field and has been disclosed in the prior art, so it will not be elaborated here. By fixing three columns 7 in a circular array at the bottom of the inner cavity of the cleaning tank 1, the three columns 7 can support the limiting seat 8, thereby supporting the inner tank 2. By setting the limiting seat 8, when the inner tank 2 rotates, the base 9 fixed at the bottom of the inner tank 2 can be inserted into the limiting seat 8 to limit the inner tank 2, thereby improving its rotational stability. By opening a sealing groove 10 at the top of the cleaning tank 1 and fixing a sealing ring 11 that matches the sealing groove 10 at the bottom of the lid 4, the lid 4 can improve the sealing effect when closing the cleaning tank 1 and prevent water from seeping out of the cleaning tank 1.
[0017] The wall scraping assembly 5 includes a cleaning component 51 and a lifting component 52. The cleaning component 51 includes a positioning frame 511 fixed to the inner wall of the cleaning tub 1. An installation plate 512 is fixed to the inner side of the positioning frame 511. A scraper 513 is installed on the inner side of the installation plate 512 by bolts. A hard brush 514 is fixed to the inner side of the scraper 513. The inner side of the hard brush 514 is in contact with the outer side of the inner tub 2. The wall scraping assembly 5 also includes a bottom plate 521 and a top plate 522 that are respectively mirror-fixed to the outer side of the cleaning tub 1 and the tub cover 4. A hydraulic cylinder 523 is fixed between the bottom plate 521 and the top plate 522.
[0018] The cleaning component 51 can clean the adhering substances on the outer surface of the inner tub 2. The lifting component 52 can facilitate the automatic removal of the inner tub 2 from the cleaning tub 1, saving the operator's time and improving work efficiency. The mounting plate 512 can be positioned by fixing the positioning frame 511 inside the cleaning tub 1. The scraper 513 and hard brush 514 can be installed in the mounting plate 512 by bolts, which can facilitate the cleaning of adhering substances on the outer surface of the inner tub 2 during the lifting process. At the same time, it can also facilitate the cleaning of the scraper 513 and hard brush 514. 4. Disassembly and replacement are performed. By mirroring and fixing two bottom plates 521 and top plates 522 on the outside of the cleaning tank 1 and the tank cover 4 respectively, the two hydraulic cylinders 523 can be fixed. The top of the piston rod of the hydraulic cylinder 523 is fixed to the bottom of the top plate 522. The start of the hydraulic cylinder 523 drives the tank cover 4 to move up and down, so that the inner tank 2 can be automatically lifted from the cleaning tank 1, thereby facilitating the loading and unloading of mica raw materials in the inner tank 2. The working principle of the hydraulic cylinder 523 is common knowledge in the field and has been disclosed in the prior art, so it will not be described in detail here.
[0019] Working principle: After the mica raw material is placed into the inner barrel 2, the cylinder 523 is started to drive the barrel cover 4 to move down and close the cleaning barrel 1. At this time, the inner barrel 2 is located inside the cleaning barrel 1. Water is added to the cleaning barrel 1 through the water inlet pipe 12. Then, the motor 6 is turned on to drive the inner barrel 2 to rotate at high speed inside the cleaning barrel 1. As the inner barrel 2 rotates in the water in the cleaning barrel 1, the impurities mixed in with the mica in the inner barrel 2 can be thrown out by centrifugal force while cleaning the mica. The thrown-out impurities enter the cleaning barrel 1 through the filter holes on the inner barrel 2. During this period, the wastewater in the cleaning barrel 1 can be discharged in time through the water inlet pipe 12 and the drain pipe 13, and clean water is continuously added to continuously clean the mica. After cleaning is completed, the cylinder 523 is started again to drive the barrel cover 4 to move up and lift the inner barrel 2 out of the cleaning barrel 1. While the inner barrel 2 is rising, the scraper 513 and the hard brush 514 will scrape off the attached substances on the outer surface of the inner barrel 2.
[0020] It should be noted that, in this document, relational terms such as "first" and "second" are used merely to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.
[0021] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A mica cleaning and impurity removal machine, comprising a cleaning tank (1) and an inner tank (2) disposed inside the cleaning tank (1), wherein an opening door (3) is hinged to the outer side of the inner tank (2), and a tank cover (4) is provided on the top of the cleaning tank (1), characterized in that, Also includes: The wall scraping assembly (5) is set on the outside of the inner tub (2) for cleaning attached impurities. The wall scraping assembly (5) includes a cleaning component (51) and a lifting component (52). The cleaning component (51) includes a positioning frame (511) fixed to the inner wall of the cleaning tub (1). An installation plate (512) is fixed on the inner side of the positioning frame (511). A scraper (513) is installed on the inner side of the installation plate (512) by bolts. A hard brush (514) is fixed on the inner side of the scraper (513). The inner side of the hard brush (514) is in contact with the outer side of the inner tub (2). The wall scraping assembly (5) also includes a bottom plate (521) and a top plate (522) fixed to the outer side of the cleaning tub (1) and the tub cover (4) respectively. A hydraulic cylinder (523) is fixed between the bottom plate (521) and the top plate (522).
2. The mica cleaning and impurity removal machine according to claim 1, characterized in that: A motor (6) is detachably mounted on the top of the lid (4), and the output end of the motor (6) is fixed to the top of the inner bucket (2) via a coupling.
3. The mica cleaning and impurity removal machine according to claim 1, characterized in that: The bottom of the inner cavity of the cleaning tub (1) is fixed with three columns (7) in a circular array, and the top of the three columns (7) is limited by a seat (8).
4. The mica cleaning and impurity removal machine according to claim 3, characterized in that: The bottom of the cleaning tub (1) is fixed with a base (9), which is inserted into the inner wall of the limiting seat (8). The size of the base (9) is adapted to the inner diameter of the limiting seat (8).
5. A mica cleaning and impurity removal machine according to claim 1, characterized in that: The top of the cleaning tub (1) is provided with a sealing groove (10), and the bottom of the tub cover (4) is fixed with a sealing ring (11). The sealing ring (11) is inserted into the inner wall of the sealing groove (10), and the size of the sealing ring (11) is adapted to the inner diameter of the sealing groove (10).
6. A mica cleaning and impurity removal machine according to claim 1, characterized in that: The bottom of the cleaning tub (1) is connected to a water inlet pipe (12) and a drain pipe (13), and both the water inlet pipe (12) and the drain pipe (13) are equipped with solenoid valves (14).