A rotary screen tugger bearing dismounting and mounting tool
Patent Information
- Application Number
- CN202521748234.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-18
- Publication Date
- 2026-08-21
- Estimated Expiration
- 2035-08-18
AI Technical Summary
[0002]目前,回转筛拖轮轴承拆装需要将回转筛轴树立,然后操作拉马工具进行拆装作业,中间操作过程中需要两人配合,不利于节省人力
[0019]本实用新型实施例提供的回转筛拖轮轴承拆装工装包括:用于配合千斤顶对回转筛拖轮的回转筛轴进行拆装的方形框架主体;方形框架主体包括顶板、底板和至少一对立板,一对立板相对设置;顶板、底板和至少一对立板围合形成容纳空间,顶板的中部设置有圆形通孔;回转筛拖轮位于容纳空间,回转筛轴的第一端通过圆形通孔伸出,回转筛轴的第二端与千斤顶的顶杆接触。由此,在回转筛拖轮轴承拆装作业中,本实用新型实施例提供的回转筛拖轮轴承拆装工装,可与千斤顶进行配合,一人便可操作,可节省人力,有利于提高工作效率,避免了作业过程中人员直接操作拉马工具,有利于确保人员安全。
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Figure CN224659325U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of rotary screen trolley bearing disassembly and assembly technology, and in particular to a rotary screen trolley bearing disassembly and assembly tooling. Background Technology
[0002] Currently, disassembling and assembling the bearings of rotary screen rollers requires erecting the rotary screen shaft and then operating a puller tool for the operation. This process requires two people, which is not conducive to saving manpower. In addition, having personnel directly operate the puller tool for disassembly and assembly poses safety risks to personnel. Utility Model Content
[0003] To solve the above-mentioned technical problems, this utility model provides a rotary screen roller bearing disassembly and assembly tool that can be operated by one person, which can save manpower, improve work efficiency, and avoid personnel directly operating the puller tool during operation, thus ensuring personnel safety.
[0004] This utility model provides a tooling for disassembling and assembling the bearing of a rotary screen hauler, including:
[0005] A square frame body used to assemble and disassemble the rotary screen shaft of the rotary screen trolley in conjunction with a jack;
[0006] The main body of the square frame includes a top plate, a bottom plate, and at least one pair of upright plates, which are arranged opposite to each other; the top plate, the bottom plate, and the at least one pair of upright plates enclose a receiving space, and a circular through hole is provided in the middle of the top plate;
[0007] The rotary screen trolley is located in the receiving space, the first end of the rotary screen shaft extends through the through hole, and the second end of the rotary screen shaft contacts the top rod of the jack.
[0008] The jack's rod rises and pushes the rotary screen roller against the inside of the top plate of the square frame body, causing the rotary screen shaft to detach from the rotary screen roller.
[0009] In some embodiments, the at least one pair of uprights includes a first upright and a second upright;
[0010] The top plate and the bottom plate are arranged in parallel, and the first vertical plate and the second vertical plate are arranged in parallel; the first vertical plate, the top plate, the second vertical plate and the bottom plate are arranged in sequence to form the accommodating space.
[0011] In some embodiments, the square frame body further includes: a front side plate and a rear side plate disposed opposite to each other, both of which are fixedly connected to the top plate; and at least one pair of upright plates located between the front side plate and the rear side plate, and fixedly connected to the front side plate and the rear side plate.
[0012] In some embodiments, the diameter of the circular through hole matches the outer diameter of the rotary screen shaft.
[0013] In some embodiments, the edges of the circular through hole are provided with a rounded corner structure.
[0014] In some embodiments, the rotary screen roller bearing disassembly and assembly fixture further includes:
[0015] A movable component for moving the main body of the square frame, the movable component being disposed at the bottom of the main body of the square frame.
[0016] In some embodiments, the surface of the square frame body is provided with an anti-rust coating;
[0017] The rust-proof coating includes a paint layer and / or a zinc plating layer.
[0018] The technical solution provided by this utility model has the following advantages compared with the prior art:
[0019] The rotary screen trolley bearing disassembly and assembly fixture provided in this embodiment of the utility model includes: a square frame body for disassembling and assembling the rotary screen shaft of the rotary screen trolley in conjunction with a jack; the square frame body includes a top plate, a bottom plate, and at least one pair of upright plates, the pair of upright plates being arranged opposite to each other; the top plate, bottom plate, and at least one pair of upright plates enclose a receiving space, and a circular through hole is provided in the center of the top plate; the rotary screen trolley is located in the receiving space, the first end of the rotary screen shaft extends through the circular through hole, and the second end of the rotary screen shaft contacts the top rod of the jack. Therefore, in the rotary screen trolley bearing disassembly and assembly operation, the rotary screen trolley bearing disassembly and assembly fixture provided in this embodiment of the utility model can be used in conjunction with a jack, can be operated by one person, saves manpower, improves work efficiency, avoids personnel directly operating the puller tool during the operation, and helps ensure personnel safety. Attached Figure Description
[0020] The accompanying drawings, which are incorporated in and form part of this specification, illustrate embodiments consistent with the present invention and, together with the description, serve to explain the principles of the present invention.
[0021] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, for those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0022] Figure 1 A schematic diagram of the structure of a rotary screen hauler bearing disassembly and assembly tool provided in an embodiment of this utility model;
[0023] Figure 2This is a schematic diagram illustrating an application scenario of a rotary screen trolley bearing disassembly and assembly tool provided in an embodiment of this utility model.
[0024] Among them, 10. Square frame main body; 11. Jack; 111. Top rod; 112. Handle; 12. Circular through hole; 13. Rotary screen shaft; 141. Top plate; 142. Front side plate; 143. Rear side plate; 15. Bottom plate; 16. A pair of upright plates; 161. First upright plate; 162. Second upright plate; 17. Rotary screen drag wheel; 18. Accommodation space; A. First end; B. Second end. Detailed Implementation
[0025] To better understand the above-mentioned objectives, features, and advantages of this utility model, the solution of this utility model will be further described below. It should be noted that, unless otherwise specified, the embodiments of this utility model and the features thereof can be combined with each other.
[0026] Many specific details are set forth in the following description in order to provide a full understanding of the present invention, but the present invention may also be implemented in other ways different from those described herein; obviously, the embodiments in the specification are only some embodiments of the present invention, and not all embodiments.
[0027] The rotary screen roller bearing disassembly and assembly tool provided in this embodiment of the utility model can be operated by one person in the disassembly and assembly of the rotary screen roller bearing, which can save manpower, improve work efficiency, avoid personnel directly operating the puller tool during the operation, and help ensure personnel safety.
[0028] The following description, in conjunction with the accompanying drawings, provides an exemplary illustration of the rotary screen hauler bearing disassembly and assembly fixture provided in this embodiment of the present invention.
[0029] Figure 1 This is a structural diagram of a rotary screen roller bearing disassembly and assembly tool provided in an embodiment of the present invention. Figure 2 This is a schematic diagram illustrating an application scenario of a rotary screen roller bearing disassembly and assembly tooling provided in an embodiment of this utility model. (See diagram below.) Figure 1 and Figure 2As shown, the rotary screen trolley bearing disassembly and assembly fixture includes: a square frame body 10 for disassembling and assembling the rotary screen shaft 13 of the rotary screen trolley 17 with the cooperation of the jack 11; the square frame body 10 includes a top plate 141, a bottom plate 15 and at least a pair of upright plates 16, the pair of upright plates 16 being arranged opposite to each other; the top plate 141, the bottom plate 15 and at least a pair of upright plates 16 enclose a receiving space 18, and a circular through hole 12 is provided in the middle of the top plate 141; the rotary screen trolley 17 is located in the receiving space 18, the first end A of the rotary screen shaft 13 extends through the circular through hole 12, and the second end B of the rotary screen shaft 13 contacts the push rod 111 of the jack 11; wherein, when the push rod 111 of the jack 11 rises, it pushes the rotary screen trolley 17 against the inside of the top plate 141 of the square frame body 10, so that the rotary screen shaft 13 is disengaged from the rotary screen trolley 17.
[0030] Specifically, when the rotary screen trolley bearing disassembly and assembly tool is being used, the rotary screen trolley 17 can be placed in the receiving space 18 formed in the square frame body 10. The first end A of the rotary screen shaft 13 extends out through the circular through hole 12. Force is applied by the handle 112 of the jack 11, and the top rod 111 of the jack 11 rises to apply force to the second end B of the rotary screen shaft 13. Then the rotary screen trolley 17 rises. During the rising process, the rotary screen trolley 17 abuts against the inner side of the top plate 141 of the square frame body 10. The handle 112 continues to apply force, and the rotary screen shaft 13 disengages from the rotary screen trolley 17.
[0031] Therefore, the rotary screen roller bearing disassembly and assembly fixture provided in this embodiment of the invention can be used in conjunction with the jack 11 during the disassembly and assembly of the rotary screen roller bearing, allowing for operation by a single person, which improves work efficiency and ensures inherent safety for personnel. Furthermore, the fixture is readily available in materials, utilizing scrap steel and other materials, making it sturdy, durable, and structurally sound. It saves time and effort, and ensures safety and efficiency during the maintenance and replacement of the rotary screen roller bearing.
[0032] The rotary screen tractor bearing disassembly and assembly fixture provided in this embodiment of the utility model includes: a square frame body 10 for disassembling and assembling the rotary screen shaft 13 of the rotary screen tractor 17 in conjunction with the jack 11; the square frame body 10 includes a top plate 141, a bottom plate 15 and at least a pair of upright plates 16, the pair of upright plates 16 being arranged opposite to each other; the top plate 141, the bottom plate 15 and at least a pair of upright plates 16 enclose a receiving space 18, and a circular through hole 12 is provided in the middle of the top plate 141; the rotary screen tractor 17 is located in the receiving space 18, the first end A of the rotary screen shaft 13 extends out through the circular through hole 12, and the second end B of the rotary screen shaft 13 contacts the top rod 111 of the jack 11. Therefore, in the disassembly and assembly of the rotary screen trolley bearing, the rotary screen trolley bearing disassembly and assembly tool provided in this embodiment of the utility model can be used in conjunction with the jack 11, which can be operated by one person, saving manpower, improving work efficiency, avoiding direct operation by personnel such as puller tools during the operation, and helping to ensure personnel safety.
[0033] The top plate 141, bottom plate 15, and at least one pair of vertical plates 16 can all be constructed using scrap materials such as structural steel. This results in a robust and durable jig for assembling and disassembling the rotary screen tractor bearing. Each pair of vertical plates 16 is fixedly connected to the top plate 141 and the bottom plate 15.
[0034] For example, Figure 1 The image shows a pair of upright plates 16. In this embodiment of the invention, multiple pairs of upright plates may be provided according to the force application requirements (to improve the sturdiness of the tooling). This embodiment of the invention is not limited in this respect.
[0035] In some embodiments, such as Figure 1 As shown, the main body 10 of the square frame includes a pair of upright plates 16, the pair of upright plates 16 including a first upright plate 161 and a second upright plate 162; the top plate 141 and the bottom plate 15 are arranged in parallel, the first upright plate 161 and the second upright plate 162 are arranged in parallel; the first upright plate 161, the top plate 141, the second upright plate 162 and the bottom plate 15 are arranged in sequence to form an accommodating space 18.
[0036] Thus, by setting the first vertical plate 161 and the second vertical plate 162, the first vertical plate 161, the top plate 141, the second vertical plate 162 and the bottom plate 15 can be enclosed to form an accommodating space 18, so as to prepare a rotary screen tractor bearing disassembly and assembly tooling.
[0037] In some embodiments, such as Figure 1 As shown, the square frame body 10 also includes: a front side plate 142 and a rear side plate 143 arranged opposite to each other, both of which are connected to the top plate 141; at least one pair of upright plates 16 are located between the front side plate 142 and the rear side plate 143, and are fixedly connected to the front side plate 142 and the rear side plate 143.
[0038] Specifically, a front side plate 142 and a rear side plate 143 are provided to be connected to the top plate 141, and a hollow structure is formed between the front side plate 142 and the rear side plate 143, which can realize the tooling function while saving raw materials.
[0039] In addition, at least one pair of upright plates 16 are fixedly connected to the front side plate 142, the rear side plate 143 and the top plate 141, which helps to improve the structural stability of the tooling.
[0040] In some embodiments, such as Figure 1 As shown, the diameter of the circular through hole 12 matches the outer diameter of the rotary screen shaft 13.
[0041] Therefore, when the rotary screen trolley bearing disassembly and assembly tool is used, the first end A of the rotary screen shaft 13 can be inserted into the circular through hole, and the second end B of the rotary screen shaft 13 can be applied force by the lifting rod 111 of the jack 11. Then the rotary screen trolley 17 rises. During the rising process of the rotary screen trolley 17, the edge of the rotary screen trolley 17 is fixed by the rotary screen trolley bearing disassembly and assembly tool, and the rotary screen shaft 13 is disengaged from the rotary screen trolley 17 under the action of the lifting force of the lifting rod 111.
[0042] In some embodiments, such as Figure 1 As shown, a rounded corner structure can be provided at the edge of the circular through hole 12. For example, the rounded corner radius can be 3mm-5mm.
[0043] Specifically, the use of rounded corners helps eliminate sharp edges and reduce stress concentration. Rounded corners avoid sharp edges on through-holes, preventing scratches to operators or users; the rounded corners also disperse localized stress, reducing the risk of material cracking due to external forces or vibrations.
[0044] In some embodiments, such as Figure 1 As shown, the rotary screen roller bearing disassembly and assembly fixture also includes:
[0045] Movable component for moving the square frame body 10 ( Figure 1 (Not shown in the image) The movable component is located at the bottom of the frame body. Therefore, by providing a movable component, such as rollers, at the bottom of the square frame body 10, it is beneficial to save manpower when assembling and disassembling the rotating screen roller bearings, thereby improving user convenience.
[0046] In some embodiments, such as Figure 1 As shown, a rust-proof coating can be provided on the surface of the square frame body 10;
[0047] Rust-preventive coatings include paint layers and / or zinc plating layers.
[0048] Specifically, by applying an anti-rust coating to the surface of the square frame body 10, it is beneficial to extend the service life of the rotary screen trolley bearing assembly and disassembly fixture and reduce maintenance costs. For example, the anti-rust coating can form a dense barrier, isolating the surface of the square frame body from direct contact with corrosive substances such as water, oxygen, and salt, thereby extending the service life of the rotary screen trolley bearing assembly and disassembly fixture.
[0049] Therefore, the rotary screen roller bearing disassembly and assembly fixture provided in this embodiment of the utility model is easy to move and operate, reduces the need for hammering operations, and ensures personal safety; it can be operated by one person, saving manpower and material resources and improving work efficiency; it is made of scrap materials such as structural steel, is sturdy and durable, has a reasonable structure, and saves time and effort during maintenance and replacement, making it safe and efficient.
[0050] It should be noted that, in this document, relational terms such as "first" and "second" are used merely to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.
[0051] The above description is merely a specific embodiment of this utility model, enabling those skilled in the art to understand or implement it. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of this utility model. Therefore, this utility model is not to be limited to the embodiments described herein, but is to be accorded the widest scope consistent with the principles and novel features of the utility model herein.
Claims
1. A tooling for disassembling and assembling the bearing of a rotary screen hauler, characterized in that, include: A square frame body used to assemble and disassemble the rotary screen shaft of the rotary screen trolley in conjunction with a jack; The main body of the square frame includes a top plate, a bottom plate, and at least one pair of upright plates, which are arranged opposite to each other; the top plate, the bottom plate, and the at least one pair of upright plates enclose a receiving space, and a circular through hole is provided in the middle of the top plate; The rotary screen trolley is located in the receiving space, the first end of the rotary screen shaft extends out through the circular through hole, and the second end of the rotary screen shaft contacts the top rod of the jack. The jack's rod rises and pushes the rotary screen roller against the inside of the top plate of the square frame body, causing the rotary screen shaft to detach from the rotary screen roller.
2. The rotary screen roller bearing disassembly and assembly fixture according to claim 1, characterized in that, The at least one pair of uprights Including the first upright panel and the second upright panel; The top plate and the bottom plate are arranged in parallel, and the first vertical plate and the second vertical plate are arranged in parallel; the first vertical plate, the top plate, the second vertical plate and the bottom plate are arranged in sequence to form the accommodating space.
3. The rotary screen roller bearing disassembly and assembly fixture according to claim 1, characterized in that, The main body of the square frame also includes: The front and rear side panels are arranged opposite each other, and both the front and rear side panels are fixedly connected to the top plate; the at least one pair of upright plates are located between the front and rear side panels and are fixedly connected to the front and rear side panels.
4. The rotary screen roller bearing disassembly and assembly fixture according to claim 1, characterized in that, The diameter of the circular through hole matches the outer diameter of the rotary screen shaft.
5. The rotary screen roller bearing disassembly and assembly fixture according to claim 4, characterized in that, The edges of the circular through hole are rounded.
6. The rotary screen roller bearing disassembly and assembly fixture according to claim 1, characterized in that, Also includes: A movable component for moving the main body of the square frame, the movable component being disposed at the bottom of the main body of the square frame.
7. The rotary screen roller bearing disassembly and assembly fixture according to claim 1, characterized in that, The surface of the main square frame is coated with an anti-rust coating. The rust-proof coating includes a paint layer and / or a zinc plating layer.