A high-pressure sterilization device for morel culture medium

Abstract

The utility model relates to high pressure sterilization technical field, concretely relates to a high pressure sterilization device for morchella culture medium, including high pressure sterilization box, the high pressure sterilization box inner chamber swing inserts and is used for containing morchella culture medium's containing basket, the high pressure sterilization box inner chamber is provided with the connecting frame, and this connecting frame includes: multiple groups of side plate and connecting shaft. The utility model, through setting in the sterilization process, the rotating motor drives the rotation of connecting shaft, makes the containing basket and its inside culture medium continue slowly rotating in the sterilization process, effectively breaks the temperature dead angle formed by the natural flow of steam under static sterilization, ensures the even distribution of heat in the box, avoids the problem of incomplete sterilization due to uneven heating, and the rotary motion of material promotes the uniform penetration of steam, prevents local overheating or insufficient heating.

Description

TECHNICAL FIELD

[0001] The utility model relates to high pressure sterilization technical field, concretely relates to a high pressure sterilization device for morchella culture medium. BACKGROUND

[0002] Morchella is a kind of precious edible fungus, and the key to the success of artificial cultivation lies in the complete sterility of culture medium, and the high pressure sterilization device can effectively kill various bacteria and spores in the medium by high-temperature and high-pressure saturated steam, creates necessary prerequisite for pure culture of morchella mycelium, is the core equipment of factory production, and directly influences inoculation success rate and final output.

[0003] The traditional substrate sterilization method usually places the containing basket containing culture medium in the high-pressure sterilization box, sets sterilization parameters such as temperature and pressure after closing the box door, starts the device, steam is generated by external heat source and enters the box, and the culture medium is sterilized.

[0004] But there are certain limitations in the application process, in the sterilization process, due to the natural flow of steam in the closed box, temperature dead angle is easily formed, the substrate at different positions, especially the substrate in the central area and the tightly packed place, is unevenly heated, resulting in incomplete sterilization and hidden pollution risk, at the same time, the static substrate layer can hinder the uniform penetration of steam, the external substrate may be overheated while the internal substrate still does not reach the sterilization temperature, and the uneven heat distribution not only has low energy efficiency, but also easily causes local nutrient degradation of the substrate due to overheating, thereby affecting the subsequent mycelium growth activity, therefore, the high pressure sterilization device for morchella culture medium is provided to solve the above problems. UTILITY MODEL CONTENTS

[0005] In view of the above shortcomings of the prior art, the utility model provides a high pressure sterilization device for morchella culture medium, which can effectively solve the problems of the natural flow of steam in the closed box, the formation of temperature dead angle, the uneven heating of the substrate at different positions, especially the substrate in the central area and the tightly packed place, the incomplete sterilization and hidden pollution risk, the static substrate layer hindering the uniform penetration of steam, the external substrate being overheated while the internal substrate still not reaching the sterilization temperature, the uneven heat distribution not only having low energy efficiency, and the substrate local nutrient degradation due to overheating, thereby affecting the subsequent mycelium growth activity.

[0006] To achieve the above purpose, the utility model realizes the following technical scheme: The utility model provides a high pressure sterilization device for morchella culture medium, comprising: The utility model provides a high pressure sterilization box, the high pressure sterilization box inner cavity activity inserts the containing basket for containing morchella culture medium, the high pressure sterilization box inner cavity is provided with connecting frame, and this connecting frame includes: Multiple sets of side plates and connecting shafts, the side plates are symmetrically distributed about the axis of the connecting shaft and fixedly arranged on the outer wall of the connecting shaft, and the outer wall of the connecting shaft is provided with cross-shaped clamping grooves; Straight rods are provided in multiple sets, the straight rods (303) in multiple sets are rotatably connected to the side plates (301) through pin shafts and uniformly distributed along the circumference of the side plates (301), and the containing basket is mounted on the straight rods through a clamping structure; A rotary motor is fixedly arranged on the outer wall of the high pressure sterilization box, the rotary motor extends into the box through the outer wall of the high pressure sterilization box and is fixedly provided with clamping rods matched with the clamping grooves, and the clamping rods are inserted into and clamped in the clamping grooves.

[0007] Preferably, the clamping structure includes a connecting block and a clamping block, the connecting block is fixedly welded on the outer wall of the containing basket, the bottom of the connecting block is provided with a mounting groove, the clamping block is fixedly arranged on the outer wall of the straight rod, and the mounting groove is movably sleeved on the top of the clamping block.

[0008] Preferably, the outer wall of the connecting shaft is rotatably connected with a support, and the outer wall of the support is rotatably connected with a supporting leg through a hinge.

[0009] Preferably, the bottom of the supporting leg is provided with a groove, and a moving wheel is rotatably connected to the inner wall of the groove through a rotating shaft.

[0010] Preferably, the multiple sets of supports are fixedly connected with a plug rod, the inner wall of the high pressure sterilization box is fixedly provided with a fixed block, the outer wall of the fixed block is provided with a sliding groove, and the plug rod is butted and movably inserted into the sliding groove.

[0011] Preferably, the outer wall of the connecting shaft is fixedly provided with a marking block for identifying the state of the connecting shaft.

[0012] Compared with the prior art, the technical scheme provided by the utility model has the following beneficial effects: In the utility model, the rotary motor, the clamping rod, the connecting shaft, the side plate and the straight rod are arranged, so that the rotary motor drives the connecting shaft to rotate during the sterilization process, the containing basket and the internal culture medium thereof continuously and slowly rotate during the sterilization process, the temperature dead angle formed by the natural flow of steam under static sterilization is effectively broken, the heat distribution in the box is uniform, the problem of incomplete sterilization caused by uneven heating is avoided, the uniform penetration of steam is promoted by the rotary motion of the material, local overheating or insufficient heating is prevented, the sterilization efficiency and energy utilization rate are improved, and the substrate nutrients are protected from degradation, thereby significantly improving the culture success rate of morchella. BRIEF DESCRIPTION OF DRAWINGS

[0013] In order to more clearly illustrate the technical solutions of the embodiments of the present application or the prior art, the drawings needed to be used in the description of the embodiments or the prior art will be briefly introduced. Obviously, the drawings in the following description are only some embodiments of the present application, and for those skilled in the art, other drawings can also be obtained without creative labor on the basis of these drawings.

[0014] Figure 1 It is a schematic diagram of the overall structure of the present application. Figure 2 It is a schematic diagram of the connecting frame structure of the present application. Figure 3 It is a schematic diagram of the side plate structure of the present application. Figure 4 It is a schematic diagram of the straight rod structure of the present application. Figure 5 It is a schematic diagram of the connecting block structure of the present application. Figure 6 It is a schematic diagram of the clamping rod structure of the present application. Figure 7 It is a schematic diagram of the fixed block structure of the present application.

[0015] Reference signs: 1, autoclave; 101, fixed block; 2, containing basket; 201, connecting block; 202, mounting groove; 3, connecting frame; 301, side plate; 302, connecting shaft; 303, straight rod; 304, clamping block; 305, clamping groove; 306, marking block; 307, support; 308, insertion rod; 4, rotary motor; 401, clamping rod; 5, supporting leg; 501, moving wheel. DETAILED DESCRIPTION

[0016] In order to make the purpose, technical scheme and advantages of the embodiments of the present application more clear, the technical scheme in the embodiments of the present application will be described clearly and completely in combination with the drawings in the embodiments of the present application. Obviously, the described embodiments are some embodiments of the present application, not all embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.

[0017] The present application will be further described below in combination with the embodiments.

[0018] Referring to the drawings Figures 1-7 A high-pressure sterilization device for morel culture medium, comprising: The autoclave 1 is the main container of the entire sterilization device, providing a closed environment for the sterilization of morel mushroom culture medium. It can withstand high temperature and high pressure conditions. High-temperature, high-pressure saturated steam is generated inside the chamber to sterilize the culture medium. A container basket 2 for holding the morel mushroom culture medium is movably inserted into the inner cavity of the autoclave 1. The morel mushroom culture medium is placed in the container basket 2, and then the container basket 2 is inserted into the autoclave 1 for sterilization. After sterilization, it can be removed for easy operation and management. A connecting frame 3 is provided inside the autoclave 1, which includes: Two sets of side plates 301 and a connecting shaft 302. The side plates 301 are symmetrically distributed around the axis of the connecting shaft 302 and are fixedly installed on the outer wall of the connecting shaft 302. The outer wall of the connecting shaft 302 is provided with a cross-shaped groove 305. The straight rod 303 is provided in six sets. The six sets of straight rods (303) are rotatably connected to the side plate (301) by pins and are evenly distributed along the circumference of the side plate (301), corresponding to the six sets of holding baskets 2. The holding baskets 2 are installed on the straight rod 303 by a snap-fit ​​structure. The rotary motor 4 is fixedly installed on the outer wall of the autoclave 1. The rotary motor 4 is the power source, providing power for the rotation of the connecting frame 3. The rotary motor 4 extends through the outer wall of the autoclave 1 into the interior of the chamber and is fixedly installed with a locking rod 401 that matches the locking slot 305. The locking rod 401 is inserted into and locked in the locking slot 305. After the rotary motor 4 is started, the output shaft rotates, driving the locking rod 401 to rotate. The locking rod 401 drives the connecting shaft 302 to rotate through the cooperation with the locking slot 305, thereby driving the entire connecting frame 3 and the holding basket 2 to rotate, so that the culture medium is heated more evenly.

[0019] The snap-fit ​​structure includes a connecting block 201 and a snap-fit ​​block 304. The connecting block 201 is fixedly welded to the outer wall of the container basket 2. The bottom of the connecting block 201 has an installation groove 202. The snap-fit ​​block 304 is fixedly set on the outer wall of the straight rod 303. The installation groove 202 is movably sleeved on the top of the snap-fit ​​block 304, so that the container basket 2 is stably installed on the straight rod 303, and at the same time, it is convenient to disassemble and install.

[0020] A bracket 307 is rotatably connected to the outer wall of the connecting shaft 302. A support leg 5 is rotatably connected to the outer wall of the bracket 307 via a hinge. When support is needed, the support leg 5 is rotated downwards so that the bottom of the support leg 5 contacts the ground to form support. When support is not needed, the support leg 5 is rotated upwards to retract the support leg 5, adapting to different support needs.

[0021] The bottom of the support leg 5 has a groove, and the inner wall of the groove is rotatably connected to a movable wheel 501 via a pivot, which reduces the friction when the connecting frame 3 moves, and facilitates the movement and adjustment of the connecting frame 3 inside or outside the autoclave 1.

[0022] Insert rods 308 are fixedly connected between multiple sets of supports 307. A fixing block 101 is fixedly installed on the inner wall of the autoclave 1. A sliding groove is opened on the outer wall of the fixing block 101, and the insert rods 308 are connected and movably inserted into the sliding groove. The insert rods 308 are fixedly connected between multiple sets of supports 307, which enhances the overall stability of the equipment structure. When the connecting frame 3 moves, the insert rods 308 slide in the sliding groove of the fixing block 101 to ensure the smooth movement of the connecting frame 3.

[0023] A marker block 306 is fixedly installed on the outer wall of the connecting shaft 302 to indicate the status of the connecting shaft 302, such as rotation position, initial position, etc., so as to facilitate the operator's observation and operation.

[0024] Working principle: In use, by lowering the support leg 5 and placing the caster wheel 501 on the ground, the operator can easily remove the entire connecting frame 3 system from the autoclave 1. Then, the container basket 2 is lifted, aligning the mounting groove 202 on the connecting block 201 at its bottom with the locking block 304 on the straight rod 303 and sliding it downwards, thus securely mounting the container basket 2 onto the connecting frame 3. After loading, the connecting frame 3 is pushed back into the autoclave 1, ensuring that the insert rod 308 between the supports 307 accurately slides into the groove of the fixing block 101 fixed to the inner wall of the chamber, while simultaneously ensuring that the cross-shaped locking groove 305 at the end of the connecting shaft 302 fully engages with the locking rod 401 on the output shaft of the rotary motor 4. After closing the chamber door, the equipment is started, and high-temperature, high-pressure saturated steam begins to flow into the autoclave 1, simultaneously... When the rotary motor 4 is powered on, it acts as a power source. Its output shaft drives the clamping rod 401 to rotate. The clamping rod 401 transmits torque to the connecting shaft 302 through the engagement of the clamping groove 305. This, in turn, drives the two sets of side plates 301 and the six sets of straight rods 303 on them to rotate slowly together. Finally, the container basket 2 and the culture medium inside it rotate at a uniform speed inside the chamber. This rotation process effectively breaks the natural convection pattern of steam, making the heat distribution more uniform, avoiding sterilization dead zones, and promoting the dispersion of condensate, thereby significantly improving the thoroughness and consistency of sterilization. After the sterilization process is completed, the rotary motor 4 is stopped first. After the pressure and temperature inside the chamber return to normal, the chamber door is opened, and the connecting frame 3 is moved out again using the moving wheels 501. The container basket 2 can then be easily removed, completing the entire sterilization process.

[0025] The above examples are only used to illustrate the technical solutions of the present application, and are not limiting; although the present application has been described in detail with reference to the foregoing examples, those skilled in the art should understand that the technical solutions recorded in the foregoing examples can still be modified, or some technical features therein can be replaced equivalently; and these modifications or replacements will not cause the essence of the corresponding technical solutions to deviate from the protection scope of the technical solutions of the embodiments of the present application.

Claims

1. A high-pressure sterilization device for morel mushroom culture medium, comprising a high-pressure sterilization chamber (1), wherein a container basket (2) for holding morel mushroom culture medium is movably inserted into the inner cavity of the high-pressure sterilization chamber (1), characterized in that, The high-pressure sterilizer (1) is provided with a connecting frame (3) inside its cavity. The connecting frame (3) includes: Multiple sets of side plates (301) and connecting shaft (302) are provided. The side plates (301) are symmetrically distributed around the axis of the connecting shaft (302) and fixedly installed on the outer wall of the connecting shaft (302). The outer wall of the connecting shaft (302) is provided with a cross-shaped slot (305). The straight rod (303) is provided in multiple sets. The multiple sets of the straight rod (303) are rotatably connected to the side plate (301) by pins and are evenly distributed along the circumference of the side plate (301). The container basket (2) is installed on the straight rod (303) by a snap-fit ​​structure. A rotary motor (4) is fixedly installed on the outer wall of the high-pressure sterilizer (1). The rotary motor (4) extends through the outer wall of the high-pressure sterilizer (1) into the body of the chamber and is fixedly installed with a locking rod (401) that is compatible with the locking slot (305). The locking rod (401) is inserted into and locked in the locking slot (305).

2. The autoclaving device for morel mushroom culture medium according to claim 1, characterized in that, The snap-fit ​​structure includes a connecting block (201) and a snap-fit ​​block (304). The connecting block (201) is fixedly welded to the outer wall of the container basket (2). The bottom of the connecting block (201) is provided with an installation groove (202). The snap-fit ​​block (304) is fixedly installed on the outer wall of the straight rod (303). The installation groove (202) is movably sleeved on the top of the snap-fit ​​block (304).

3. The autoclaving device for morel mushroom culture medium according to claim 1, characterized in that, The outer wall of the connecting shaft (302) is rotatably connected to a bracket (307), and the outer wall of the bracket (307) is rotatably connected to a support leg (5) via a hinge.

4. The autoclaving device for morel mushroom culture medium according to claim 3, characterized in that, The bottom of the support leg (5) is provided with a groove, and the inner wall of the groove is rotatably connected to a movable wheel (501) via a rotating shaft.

5. The autoclaving device for morel mushroom culture medium according to claim 3, characterized in that, Multiple sets of the brackets (307) are fixedly connected with insert rods (308), and a fixing block (101) is fixedly installed on the inner wall of the high-pressure sterilizer (1). The outer wall of the fixing block (101) is provided with a sliding groove, and the insert rod (308) is connected and movably inserted into the sliding groove.

6. The autoclaving device for morel mushroom culture medium according to claim 1, characterized in that, The outer wall of the connecting shaft (302) is fixedly provided with a marking block (306) for identifying the state of the connecting shaft (302).

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